CONFIDENTIAL Chapter 1: Introduction This document contains operation theory and parts replacement procedures that are intended to ease the task of transportation, usage, maintenance and parts replacement.
CONFIDENTIAL Chapter 3: Operation Theory Hardware P110S Circuit Theory The circuit of P110S contain six parts: main board, card board, LCD board, motors and sensors wires/cables. The power is supplied by adapter and Li-ion battery. Adapter is an AC to DC power conversion device and it provides a 90W max.
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CONFIDENTIAL parallel processing of control and computation operations, and the unified memory architecture (UMA) eliminates the memory cost. Besides, versatile general peripherals are also to provide the data communication capability. 2. Memory IC a. SDRAM This 256Mbit SDRAM on main board is to be the data buffer. The image file, print data, video frame are temporarily stored during operation.
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CONFIDENTIAL Smart card sensor Jam sensor Ribbon sensor Paper out sensor Cam sensor LE sensor Ribbon type sensor b. Cam sensor Cam sensor (2 pcs) indicates the position of linkage. There are four position: P1-initial position, P2-Load paper position, P3-ribbon search position, P4-print position. Penetration Type Sensor c.
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CONFIDENTIAL d. Smart card/ Ribbon type sensor Detect ribbon type and sheet and whether the ribbon install. e. Ribbon LED Detect ribbon color Y, M, C and O, which are index as black bar individually. Reflective Type Sensor 4. TPH Interface Print data will be shifted into TPH during each clock.
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CONFIDENTIAL Charging IC is MAXIM1640. There are three charging modes Top-off mode, Fast-charge mode, and Pulsetrickle mode. Pulse-trickle mode is for battery in over-discharge situation. Fast-charge is for battery in normal voltage. Top-off is after fast-charge mode for charging battery voltage upto full voltage (21V).
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CONFIDENTIAL Mechanism & Movements User Interface...
CONFIDENTIAL Printing Process Job start Error !! Paper exist ? Move Cam to P4 Paper Out Print Y Move Cam to P3 Move Cam to P3 Error !! Search RBN Y Ribbon Out Search RBN M,C,O Move Cam to P2 Move Cam to P4 Paper feeding...
CONFIDENTIAL Cam Position Ribbon Search Paper Feeding Paper Feeding Paper Moving Function (Linkage) (TQL _Take) (Roller_Pick-Up) (Lifter) (Paper Guide) Initial Disable Disable Disable Paper Feeding P2 Disable Enable Enable Search Ribbon P3 Enable Disable Disable Printing Enable Disable Disable Down Initial (P1) Ribbon cassette is released.
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CONFIDENTIAL Paper Feeding (P2) Ribbon cassette is locked. Lifter is up. Roller_Pick-Up is enable. TQL_Take is disable. Search Ribbon (P3) Lifter is down. Roller_Pick-Up is disable. TQL_Take is enable.
CONFIDENTIAL Chapter 4: Disassembly & Assembly Safety Instructions Read these instructions carefully. Save these instructions for future reference. Follow all warnings and instructions marked on the printer. Before disassembly, it should be off the switch and removed the batter pack and plug of power cord. Any Main BD or Card BD damage related to disassembly will be judged as “out-of-warranty”...
CONFIDENTIAL Maintenance Parts Replacement Procedures 48.P2501.001 Parts Name ASSY_CASE_LEFT, Part No. 47.P2509.001 ASM_ID_CASE_RIGHT, CHASSIS DH.P2536.001 ASSY Screwdriver Procedure No. Tools Maintenance part: ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY [Step 1] Open the door and remove 5 screws which hold ASSY_CASE_LEFT.
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CONFIDENTIAL [Step 2] Turn the printer to the bottom. Remove 2 screws . [Step 3] Remove the 2 flat cables that connect with MAIN BD then remove ASM_ID_CASE_RIGHT.
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CONFIDENTIAL [Step 4] Remove the connector that connects with MAIN BD. [Step 5] Press this ID_BUTTON_PAPER_CASSETTE to take CHASSIS ASSY out. CHASSIS ASSY ASSY_CASE_LEFT ASM_ID_CASE_RIGHT [Step 6] Assemble it in the reverse order of the disassembly procedure.
CONFIDENTIAL Maintenance Parts Replacement Procedures Parts Name LCD PANEL BD, ASM_LCD Parts No. 45.P25RB.M21 48.P2524.001 Tools Screwdriver Procedure No. Maintenance part: LCD PANEL BD Maintenance part:ASM_LCD [Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to Procedure No. [Step 2] Remove the connector that connects with CARD BD from the ASM_ID_CASE_RIGHT. [Step 3] Lift up ASM_LCD then remove 2 screws.
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CONFIDENTIAL [Step 4] Take out ASM_LCD and turn the ASM_LCD to the back side. Remove 2 screws. [Step 5] Remove front case of ASM_LCD then remove the 2 connectors that connect with LCD PANEL [Step 6] Pull up and push LCD PANEL BD to the left side then remove LCD PANEL BD. [Step 7] Assemble it in the reverse order of the disassembly procedure.
CONFIDENTIAL Maintenance Parts Replacement Procedures Parts Name CARD BD Parts No. 45.P25R3.042 Tools Screwdriver Procedure No. Maintenance part: CARD BD [Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to Procedure No. [Step 2] Remove the connector that connects with CARD BD from the ASM_ID_CASE_RIGHT.
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CONFIDENTIAL [Step 3] Remove 5 screws from the ASM_ID_CASE_RIGHT then take the CARD BD set out. [Step 4] Release 6 clutches that hold the CARD BD then take out the CARD BD. [Step 5] Assemble it in the reverse order of the disassembly procedure.
CONFIDENTIAL Maintenance Parts Replacement Procedures Parts Name MAIN BD Parts No. 45.P25R1.072 Tools Screwdriver Procedure No. Maintenance part: MAIN BD [Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. [Step 2] Remove 10 connectors and 1 flat cable which connect with MAIN BD. Remove 2 screws to take MAIN BD out.
CONFIDENTIAL Maintenance Parts Replacement Procedures Parts Name SMART CARD BD Parts No. 45.P25R8.M11 Tools Screwdriver Procedure No. Maintenance part: SMART CARD BD [Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. [Step 2] Move and hold that ASSY LINKAGE. [Step 3] Release 2 clutches that hold the SMART CARD BD then take SMART CARD BD and 2 springs out.
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CONFIDENTIAL take SMART CARD BD out. [Step 5] Assemble it in the reverse order of the disassembly procedure.
CONFIDENTIAL Maintenance Parts Replacement Procedures Parts Name WIRE SNR JAM P110S Parts No. 40.P2501.R01 Tools Screwdriver Procedure No. Maintenance part: WIRE SNR JAM P110S (JAM SENSOR) [Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. [Step 2] Remove the flat cable and connector that connects with MAIN BD.
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CONFIDENTIAL [Step 4] Remove the screw and take WIRE SNR JAM P110S out. [Step 5] Assemble it in the reverse order of the disassembly procedure.
CONFIDENTIAL Maintenance Parts Replacement Procedures Parts Name WIRE SNR RIBBON P110S Parts No. 40.P2502.R01 Tools Screwdriver Procedure No. Maintenance part: WIRE SNR RIBBON (RIBBON SENSOR) [Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. [Step 2] Cut the binder and remove 2 screws then remove the connector that connects with MAIN [Step 3] Remove 2 screws then take WIRE SNR RIBBON P110S out.
CONFIDENTIAL Maintenance Parts Replacement Procedures Parts Name WIRE SNR CAM P110S Parts No. 40.P2503.R01 Tools Screwdriver Procedure No. Maintenance part: WIRE SNR CAM P110S (CAM SENSOR) [Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. [Step 2] Remove the connector that connects with MAIN BD.
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CONFIDENTIAL [Step 4] Take out (1) DU_CAM_RBN_ADF (56.P2507.001) and (2) DU_LINK_CAM (51.P2508.001). [Step 4] Remove 1 screw then take WIRE SNR CAM P110S out. [Step 5] Assemble it in the reverse order of the disassembly procedure.
CONFIDENTIAL Maintenance Parts Replacement Procedures Parts Name WIRE MB TO SMART_CARD BD P110S Parts No. 40.P2504.R01 Tools Screwdriver Procedure No. Maintenance part: WIRE MB TO SMART_CARD BD P110S [Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No.
CONFIDENTIAL Maintenance Parts Replacement Procedures Parts Name WIRE SNR RIBBON_TYPE P110S Parts No. 40.P2505.R01 Tools Screwdriver Procedure No. Maintenance part: WIRE SNR RIBBON_TPYE P110S (RIBBON TYPE SENSOR) [Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. [Step 2] Remove the connector that connects with MAIN BD.
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CONFIDENTIAL [Step 4] Remove the screw then take WIRE SNR RIBBON_TPYE P110S out. [Step 5] Assemble it in the reverse order of the disassembly procedure.
CONFIDENTIAL Maintenance Parts Replacement Procedures Parts Name WIRE SNR PAPER_OUT P110S Parts No. 40.P2508.R01 Tools Screwdriver Procedure No. Maintenance part: WIRE SNR PAPER_OUT P110S (PAPER OUT SENSOR) [Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. [Step 2] Remove the MAIN BD according to the Procedure No.
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CONFIDENTIAL [Step 4] Turn the printer to another side and remove 2 screws then take WIRE SNR PAPER_OUT P110S out. [Step 5] Assemble it in the reverse order of the disassembly procedure.
CONFIDENTIAL Maintenance Parts Replacement Procedures Parts Name WIRE SNR LE P110S Parts No. 40.P2506.R01 Tools Screwdriver Procedure No. Maintenance part: WIRE SNR LE P110S (LEADING EDGE SENSOR) [Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. [Step 2] Remove the MAIN BD according to the Procedure No.
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CONFIDENTIAL [Step 4] Remove 3 screws, C-ring, E-ring and 3 gears from the left side. 1. 65.P2510.001 (KF_GEAR_32T_P110 ) 2. 65.P2511.001 (KF_GEAR_40T_P110 ) 3. 65.P2514.001 (KF_GEAR_ONEWAY_EXIT_P110 ), 53.P2503.001(ONEWAY) [Step 5] Remove 2 screws , E-ring and C-ring then take DU_CAM_RBN_ADF (56.P2507.001) out from the right side.
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CONFIDENTIAL [Step 10] Turn the CHASSIS ASSY to the back side then remove 2 screws. [Step 11] Pull up ASM_FRAME_TRAY_FRONT.
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CONFIDENTIAL [Step 12] Remove 2 screws from two sides. [Step 13] Take the ASS_PLATE_LE out and remove 2 screws then take WIRE SNR LE P110S out. [Step 14] Assemble it in the reverse order of the disassembly procedure.
CONFIDENTIAL Maintenance Parts Replacement Procedures Parts Name ROLLER_CAPSTAN_TUK_P110 Parts No. 53.P2528.001 53.P2528.002 Tools Screwdriver Procedure No. There are 2 types of Captsan roller Capstan Roller: From 53.P2528.001 to 53.P2528.002 Also need to use different Pulley: From 65.P2521.001 (KF_HELICAL-GEAR_PULLEY_CAP_P110 ) to 65.P2521.015 (KF_HELICAL-GEAR_PULLEY_CAP_P110) Maintenance part: ROLLER_CAPSTAN_TUK_P110 (CAPSTAN ROLLER) [Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according...
CONFIDENTIAL [Step 5] Assemble it in the reverse order of the disassembly procedure. Maintenance Parts Replacement Procedures Parts Name ASSY ROLLER PINCH Parts No. 48.P2503.001 Tools Screwdriver Procedure No. Maintenance part: ASSY ROLLER PINCH (PINCH ROLLER) [Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No.
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CONFIDENTIAL [Step 4] Remove 2 C-rings and 2 bushings from both sides then and take ASSY ROLLER PINCH out. [Step 5] Assemble it in the reverse order of the disassembly procedure.
CONFIDENTIAL Maintenance Parts Replacement Procedures Parts Name FAN 4010 12VDC ADDA 2-BALL Parts No. 17.FAP25.BA1 SYSTEM ROHS Tools Screwdriver Procedure No. Maintenance part: FAN 4010 12VDC ADDA 2-BALL SYSTEM ROSH (FAN) [Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No.
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CONFIDENTIAL [Step 4] Assemble it in the reverse order of the disassembly procedure.
CONFIDENTIAL Maintenance Parts Replacement Procedures Parts Name MTR PM 3.75 7OHM BIP P110S ROHS Parts No. 17.MAP25.BM1 Tools Screwdriver Procedure No. Maintenance part: MTR PM 3.75 7OHM BIP P110S ROHS (CAPSTAN MOTOR) [Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No.
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CONFIDENTIAL [Step 4] Remove 2 screws from the right side. [Step 5] Move MAIN BD (No need to unplug connectors) then take MTR PM 3.75 7OHM BIP P110S ROHS out. [Step 6] Assemble it in the reverse order of the disassembly procedure.
CONFIDENTIAL Maintenance Parts Replacement Procedures Parts Name TPH 300DPI P110S TSB 6.3-DEGREE Parts No. 37.P3240.T01 ROHS Tools Screwdriver Procedure No. Maintenance part: TPH 300DPI P110S TSB 6.3-DEGREE ROHS (TPH) [Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No.
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CONFIDENTIAL Please note that the cable of the TPH should be assembled in the correct position as following:...
CONFIDENTIAL Chapter 5: Adjustment Please make sure you got the latest version of troubleshooting tool- “HTools” from HiTi (service2@hiti.com). CAM Position Alignment POWER BD Adjustment (Printout density adjustment) Base on the TPH value which mentions on the TPH label to get voltage value from the list below and select voltage value on HTools.
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CONFIDENTIAL Voltage Voltage Voltage Voltage Voltage Voltage Value Value Value Value Value Value 3300 15.592 3183 15.313 3066 15.029 2949 14.739 2832 14.444 2715 14.143 3297 15.585 3180 15.306 3063 15.022 2946 14.732 2829 14.436 2712 14.135 3294 15.578 3177 15.299 3060 15.014...
CONFIDENTIAL Chapter 7: Error Message RED LED Error Message Possible Cause Solution blinking times 1. Chip of ribbon cartridge is contaminated, 1.Clean chip of ribbon cartridge. or poor contact. 2.Change Door Sensor/Ribbon Ribbon Missing 2. Door/Ribbon Cassette Sensor is NG. Cassette Sensor.
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