SAFARI Trek 2002 Owner's Manual
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SAFARI Trek 2002 Owner's Manual

Safari trek 2002 motorhome owner's manual
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Events Discharging Warrantor From Obligation Under Warranty • 4

SAFARI MOTORHOME LIMITED WARRANTY

What the Period of Coverage Is:

If you use your Safari motorhome only for recreational travel and family camping pur-
poses, the Limited Warranty provided by Safari ("Warrantor") covers your new
motorhome when sold by an authorized dealer, for twelve (12) months from the original
retail purchase date or the first 12,000 miles of use, whichever occurs first.
If you use your motorhome for any rental, commercial or business purposes whatsoever,
the Limited Warranty provided by Warrantor covers your new motorhome when sold by
an authorized dealer for ninety (90) days from the original retail purchase date or the first
12,000 miles of use, whichever occurs first. A conclusive presumption that your
motorhome has been used for commercial and/or business purposes arises if you have
filed a federal or state tax form claiming any business tax benefit related to your owner-
ship of the motorhome.
The above Limited Warranty coverage applies to all owners, including subsequent own-
ers, of the motorhome. However, a subsequent owner must submit a warranty transfer
form by filing the form through an authorized Safari dealer. A subsequent owner's war-
ranty coverage period is the remaining balance of the warranty coverage period the prior
owner was entitled to under this Limited Warranty. Warranty transfer forms can be
obtained by contacting the Consumer Affairs Department. There is no charge for the
transfer.
01277
Limitations of Implied Warranties • 2
What We Will Do to Correct the Problems • 2
What the Warranty Does Not Cover • 3
Disclaimer of Consequential and Incidental Damages • 4
What the Period of Coverage Is • 1
What the Warranty Covers • 2
How to Get Service • 3
Legal Remedies • 4
Trek Owner's Manual
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Summary of Contents for SAFARI Trek 2002

  • Page 1: Safari Motorhome Limited Warranty

    SAFARI MOTORHOME LIMITED WARRANTY What the Period of Coverage Is: If you use your Safari motorhome only for recreational travel and family camping pur- poses, the Limited Warranty provided by Safari ("Warrantor") covers your new motorhome when sold by an authorized dealer, for twelve (12) months from the original retail purchase date or the first 12,000 miles of use, whichever occurs first.

  • Page 2: Limitations Of Implied Warranties

    Limitations of Implied Warranties ANY IMPLIED WARRANTIES ARISING BY WAY OF STATE LAW, INCLUD- ING ANY IMPLIED WARRANTY OF MERCHANTABILITY AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE TERM OF THIS LIMITED WARRANTY AND ARE LIMIT- ED IN SCOPE OF COVERAGE TO THOSE PORTIONS OF THE MOTORHOME COVERED BY THIS LIMITED WARRANTY.

  • Page 3: How To Get Service

    If two or more unsuccessful repair attempts have been made to correct any covered defect that you believe substantially impairs the value, use or safety of your motorhome, you must, to the extent permitted by law, notify Warrantor directly in writing of the failure to successfully repair the defect so that Warrantor can become directly involved in per- forming a successful repair to the identified defect.

  • Page 4: Events Discharging Warrantor From Obligation Under Warranty

    television(s), water heater, furnace, stereo, radio, compact disc player, washer, dryer, inverter and cellular phone; or flaking, peeling and chips or other defects or damage in or to the exterior or finish caused by rocks or other road hazards, the environment including airborne pollutants, salt, tree sap and hail.
  • Page 5 OTES Trek Owner’s Manual...

  • Page 6: Electrical Systems - Section

    OTES Trek Owner’s Manual...
  • Page 7 The descriptions and specifications in this manual pertain to the 2002 model year and were in effect at the time of its approval for printing. Safari reserves the right to change specifications or designs without notice or without incurring obligation. This manual includes information on several different model options.

  • Page 9: Table Of Contents

    ONTENTS SAFARI MOTORHOME LIMITED WARRANTY ......1 What the Period of Coverage Is ........1 Limitations of Implied Warranties .
  • Page 10 SECTION 3 - HEATING & COOLING ........41 OVERVIEW .
  • Page 11 SECTION 5 - WASTE WATER SYSTEMS ....... .65 OVERVIEW ............67 HOLDING TANKS .
  • Page 12 Water Pump ........... .91 Toilet .
  • Page 13 SECTION 10 - STORAGE ......... .117 OVERVIEW .

  • Page 15: Section 1 - Chassis & Dash

    CHASSIS & DASH - SECTION 1 OVERVIEW • 17 VEHICLE OPERATION • 17 MAIN DASHBOARD • 18 SWITCH PANEL DETAIL • 19 INSTRUMENT PANEL CLUSTER (TYPICAL) • 23 SIDE CONSOLE • 26 OTHER CONTROLS AND ACCESSORIES • 27 ELECTRIC STEP • 27 INVERTER REMOTE PANEL •...

  • Page 17: Overview

    HASSIS VERVIEW Your Safari Trek is built on a P-Series chassis by Workhorse Custom Chassis. It is avail- able with your choice of either a 6.5 liter diesel or a 454 CID Vortec or 8.1 liter Vortec gasoline engine. Included in your warranty packet you will find a complete manual for the chassis, which includes instructions for its use and maintenance.

  • Page 18: Main Dashboard

    WARNING: If you have a diesel engine, you need to wait the appropriate amount of time after turning the ignition to the ON position before actually starting your coach. (See chassis manual.) Do not crank the starter for more than thirty seconds at a time. If the engine fails to start, wait before cranking again.

  • Page 19: Switch Panel Detail

    C. Warning Lights (left & right side of D. Fuel Gauge instrument cluster) A. Switch Panel E. DC Volt B. Tachometer F. Radio H. Engine Temp J. Speedometer G. Oil Pressure I. Leveler Controls K. Heater, A/C M. High/Low Beam, Turn, Cruise, Wipers, Tilt N.
  • Page 20 1. ICC Lights PUSH this switch to activate exterior lights along the caps of the coach. This is useful to alert passing motorists when they have safe clearance to return into the lane when passing on two-lane highways. 2. Panel Lights This switch allows the driver to illuminate the dash lights for nighttime convenience.
  • Page 21 Power Switch: The switch, when ON (in) position, turns on the monitor for viewing. The green LED indi- cator illuminates. When the switch is OFF (out), the monitor is in a STANDBY mode of operation. The green LED remains illuminated when the ignition is on. The moni- tor displays rear viewing when the transmission is shifted to REVERSE.
  • Page 22 7. Overhead Defrost Blowers This switch controls the cabin circulation fan located in the overhead cabinet. The switch has two speeds. The first stop is low and the second stop is high speed. 8. Mirror Heaters The remote mirrors will be heated when this switch is activated. Use this feature when mirrors are frosted or fogged during cold weather conditions.

  • Page 23: Instrument Panel Cluster (Typical)

    INSTRUMENT PANEL CLUSTER (TYPICAL) Located above the speedometer/tachometer instrument cluster are various warning lights. These warning lights will activate when the ignition is in the ON position or under certain conditions to warn you of potential problems. These lights are arranged as follows: On the left-hand side of your instrument cluster there are warning lights for auto park, high beams, check gauges, water in fuel (diesel only), service throttle soon, service engine soon, and wait to start (diesel only).
  • Page 24 D. Engine Fuel Level Gauge The fuel reading will vary when cornering, accelerating, braking, and climbing or descending hills. The fuel tank has a capacity of 60 gallons. E. DC Voltmeter Gauge This gauge displays the performance of the chassis DC system, especially the batteries and alternator.
  • Page 25 WARNING: Do not operate the engine at temperatures above 230º. If the tempera- ture reading exceeds this level, pull over promptly and allow the engine to cool. Extended or frequent operation at this temperature will void your engine warranty. I. Leveler Controls These controls operate your hydraulic levelers.

  • Page 26: Side Console

    N. Air Vents These vents distribute air from the heating, air conditioning and fresh air systems. Controls allow you to choose whether air is vented from outside the coach or if it is to be recirculated from within the coach interior. Side Console C.

  • Page 27: Other Controls And Accessories

    Other Controls And Accessories Electric Step The electric step is controlled by two methods: the activation of the ignition switch and by an ON/OFF switch near the doorway. The ON/OFF switch controls the 12 VDC power to the step. If the switch is on, then the step will extend and retract when the door is opened and closed.

  • Page 28: Levelers

    Levelers NOTE: Please make sure the wheels are straight BEFORE extending the jacks or leveling the coach. 080247b Keep all persons away from the leveling system mechanism when operating the leveling system, driving the vehicle, and/or when the vehicle is parked. Before using the leveling system it is important to read this entire section of the manual, as well as the leveling system manufacturer's manual included in your warranty packet.
  • Page 29 Extending the Three-Point Leveling System Step 1 Park the coach in a level spot. Make sure the wheels are as close to straight as possible. Place transmission in PARK. Set the parking brake. Turn the ignition to the ACCESSORY position. Step 2 Go outside the coach and check to ensure the jacks have a clear path to the ground.
  • Page 30 Step 2 While it is possible to use the RETRACT ALL switch to retract all the jacks at once, Safari recommends retracting the jacks using the individual jack switches. First, retract the front jack. Next, retract both rear jacks simultane- ously by pressing the rocker switches to RETRACT.

  • Page 31: Coach Monitor Panel

    G. Porch Light On/Off Switch Located in a compartment above the entry door in your Safari Trek is the Coach Monitor panel. This panel has a monitor switch for inverter power, battery levels, LP-Gas, water and holding tank level. There are also switches to start the water pump and generator.
  • Page 32 C. Water Pump Switch Remote power switch for the water pump. D. Generator Stop/Start Switch Use this switch to start and stop the generator. Simply press and hold it until the generator starts. To stop the generator, press the lower portion of the switch until the motor comes to a complete halt.

  • Page 33: Section 2 - Traveling

    TRAVELING - SECTION 2 OVERVIEW • 35 TRIP PREPARATION • 35 YOUR FIRST TRIP • 35 LEAVING HOME • 35 COACH PREPARATION • 36 STORING CARGO • 37 AT YOUR DESTINATION • 38 CONSERVING COACH RESOURCES • 38 BEFORE LEAVING • 40...

  • Page 35: Overview

    RAVELING VERVIEW To get the full enjoyment of traveling in your new Trek, careful preparation is necessary. Good planning and preparation will lead to less potential trouble while traveling and when you reach your destination. This chapter gives some general guidelines for traveling in your coach. It includes checklists to help you avoid forgetting those important details, tips for getting the most from your equipment and other helpful ideas.

  • Page 36: Coach Preparation

    The following checklist highlights many of the most important precautions. • Arrange for deliveries, such as the newspaper, to be discontinued. • Ask the post office to hold your mail. • Arrange care for your animals and plants. • Have the house periodically checked. •...

  • Page 37: Storing Cargo

    • If you have a diesel engine, clean the fuel/water separator. • Make sure that all scheduled maintenance for your chassis has been performed. • Check that all lights, including the driving lights, are operational. • Adjust the mirrors. • Check the windshield washer fluid reservoir and make sure wiper blades are clean, grease-free, and that the rubber is intact.

  • Page 38: At Your Destination

    Helpful Hint: • Multi-purpose items, versatile clothing and periodic removal of unused cargo enables you to store more of what you usually use. WARNING: Avoid towing vehicles with a hitch weight in excess of 5000 lbs. It will place undue stress on components and cause unusual handling charac- teristics in your coach.
  • Page 39 LP-Gas Conservation Your LP-Gas tank holds 35 gallons of fuel. For maximum efficiency, follow these guidelines: • Keep the refrigerator in automatic mode to take advantage of the 120 VAC power. • Use the micro/convection oven rather than the gas stove whenever you are able. •...

  • Page 40: Before Leaving

    Before Leaving Before leaving the camping area there are certain procedures that should be followed. These are summarized in this list: • Make sure that all awnings are retracted and locked - both on the arms and on the roller. •...

  • Page 41: Section 3 - Heating & Cooling

    HEATING & COOLING - SECTION 3 OVERVIEW • 43 TREK HEATING SYSTEMS • 43 40,000 BTU LP GAS FURNACE • 43 WATER HEATER • 44 TREK COOLING SYSTEMS • 45 ROOF AIR CONDITIONING • 46 ATTIC FAN • 46 DASH AIR CONDITIONING & HEATER • 47...

  • Page 43: Overview

    & C EATING OOLING VERVIEW Your coach contains several systems to maintain a comfortable living temperature, including powerful furnace and air conditioning units. While these units will maintain your comfort in most climates, do not underestimate the importance of the simplest systems - windows, vents, awnings and fans.

  • Page 44: Water Heater

    050235 A thermostat located in the living room controls the furnace. Turn the furnace switch on the thermostat to the ON position. Set the thermostat to the desired temperature. The fan will come on and the burner should light within thirty seconds. If the burner does not ignite, repeat the start up process.

  • Page 45: Trek Cooling Systems

    OOLING YSTEMS Safari has installed an air conditioning unit and an attic fan that will keep you comfortable in climates as varied as Death Valley National Park in California or Everglades National Park in Florida. Use these systems to their maximum efficiency.

  • Page 46: Roof Air Conditioning

    Roof Air Conditioning The 13,500 BTU air conditioning system is 120 VAC powered and thermostatically controlled. In addition to its cooling power, you can also use it as a forceful circulation fan. The airflow is ducted through registers on the ceiling. The system requires little maintenance.

  • Page 47: Dash Air Conditioning & Heater

    Dash Air Conditioning & Heater 080221 The dash of your motorhome contains an automobile-style heater and air conditioning unit. This is designed to keep the front cab area comfortable while driving, without using the main appliances. These units are intended to reduce the reliance on the main appli- ances, and to utilize the extra heat and power your engine produces.
  • Page 48 OTES Trek Owner’s Manual 3 ~ 48...

  • Page 49: Section 4 - Appliances & Equipment

    APPLIANCES & EQUIPMENT - SECTION 4 OVERVIEW • 51 PATIO AWNING • 59 GALLEY FEATURES • 51 WINDOW AWNINGS (OPTIONAL) • 61 STOVE TOP • 51 AWNING MAINTENANCE • 61 REFRIGERATOR • 52 ELECTROMAJIC™ BED • 62 MICRO/CONVECTION OVEN • 53 LOWERING THE BED •...

  • Page 51: Overview

    & E PPLIANCES QUIPMENT VERVIEW Your coach contains a variety of appliances and equipment, ranging from the awnings to the TV. The manufacturer's manuals for all of these items are included in the warranty package. This manual contains general information for quick reference to help you to use your appliances and equipment;...

  • Page 52: Refrigerator

    WARNING: A gas stove top is not, nor should it ever be used, as a space heater. WARNING: Do not leave the burners or pilot lights lit while traveling or refueling your vehicle at a service station. To ignite the burners, push IN the knob and turn counterclockwise to the IGNITE position. Hold the knob IN until the spark ignites the gas and until the thermocoupler is heated (5-10 seconds).

  • Page 53: Micro/Convection Oven

    Three switches control the refrigerator. One switch controls the thermostat, another the humidity, and a third controls the mode of operation. To start the refrigerator, turn the thermostat to its coldest setting. Then push the mode switch to GAS. The red X will appear.

  • Page 54: Sinks

    An owner's manual is included in the warranty package. Be sure to read all of the instruc- tions and precautions supplied with the oven before using it. The manual also contains an excellent summary guide. The oven should only be adjusted or repaired by qualified service personnel. Check your owner's manual for maintenance tips and service locations.

  • Page 55: Safety Features

    Engines, generators, and water heaters all emit exhausts that could possibly enter your coach. While unlikely, these systems may also develop leaks of diesel or propane gas. For your safety, the following items are standard on every Safari coach: Smoke Alarms Your coach is equipped with a smoke alarm that has been mounted on the ceiling of the galley area.

  • Page 56: Carbon Monoxide Detector

    Carbon Monoxide Detector Carbon monoxide (CO) is an odorless, invisible gas that is an exhaust product from the engine, heaters, or furnace. It can be lethal. Your coach is designed to keep all exhausts from entering the interior. However, if CO exhausts do enter your coach, the detector will alert you of a potential problem.

  • Page 57: Fire Extinguisher

    Fire Extinguisher Each coach is equipped with a fire extinguisher located near the entry door. Be sure to learn correct operation of the fire extinguisher before an emergency arises. In order to keep the fire extinguisher in a safe and operable condition, inspect it regularly, having it recharged as needed.

  • Page 58: Satellite Dish (Optional)

    NOTE: If you are using the cable hookup, you must leave the antenna boost switch in the OFF position. Remember to lower the TV antenna before driving. This switch also controls whether the system is sending signals to the VCR from the antenna or a cable connection.

  • Page 59: Video Cassette Recorder (Optional)

    The receiver can be pulled out of its location by hand without the use of tools. There is extra cable attached so the unit can be pulled out enough for access. When you have the card and numbers, call the number listed in the Sony operating instructions. Video Cassette Recorder (Optional) A VCR can be installed at the factory.
  • Page 60 NOTE: It may be necessary in some installations to pull awning approximately halfway open, raise the main arms approximately halfway to the desired height and then finish unrolling the awning. This procedure should be reversed for closing the awning 5. Slide the pull strap to the right end of the roller and wrap it around the main arm. 6.

  • Page 61: Window Awnings (Optional)

    Window Awnings (Optional) Window awnings are a very popular option on the Safari Trek. A manufacturer's manual with detailed installation and operation instructions has been provided in your warranty package. Please familiarize yourself with these instructions before operating awnings. To open the window awning: 1.

  • Page 62: Electromajic™ Bed

    NOTE: Your awning can be rolled up wet, if necessary, but be sure to open and dry it as soon as possible. This will help prevent mildew and rotting. The awnings have moving parts guiding the fabric. These parts should be periodically lubricated to resist corrosion and ensure ease of operation.

  • Page 63: Lowering The Bed

    Use of the ElectroMajic™ bed allows the full galley, bathroom and living area normally associated with a Safari coach into Trek's compact, economical size. Lowering the Bed 1. Turn the LOCK OUT switch to the ON position. It is a rocker switch located in the galley overhead cabinet.
  • Page 64 OTES Trek Owner’s Manual 4 ~ 64...

  • Page 65: Section 5 - Waste Water Systems

    WASTEWATER SYSTEMS - SECTION 5 OVERVIEW • 67 HOLDING TANKS • 67 ODOR CONTROL • 68 SEWER CONNECTION • 69 DRAINING THE TANKS • 69 USING A SEWER LINE • 70...

  • Page 67: Overview

    ASTE ATER YSTEMS VERVIEW The waste water holding system makes your coach a completely self-contained camping unit. You can use appliances and fixtures without a sewer hook-up while storing the waste until it is convenient to dispose of it. The system is designed to be trouble-free and to minimize odors.

  • Page 68: Odor Control

    The "grey water" tank is used to hold waste water from the galley sink and shower. Those drains should not be used to dispose of solid waste, although small amounts of food or similar debris will not harm the system. You should not use the drains to dispose of any caustic or corrosive liquids.

  • Page 69: Sewer Connection

    Clean the tanks after every trip. The grey water tank generally requires only an occasional rinsing. Do this by running clean water from the shower or galley sink to fill and then drain the tank. If an odor develops in the grey water system, fill the tank with a solution of water and baking soda.

  • Page 70: Using A Sewer Line

    Once the tanks have been cleaned, rinsed, and drained, the fluid levels should read empty at the monitor panel. If not, repeat the processes previously mentioned until both tanks read empty when drained. NOTE: Always drain the black tank first and follow with the grey tank. This will help to flush any solids left in the line after draining the black tank.

  • Page 71: Section 6 - Electrical Systems

    ELECTRICAL SYSTEMS - SECTION 6 OVERVIEW • 73 ELECTRICAL SYSTEM OPERATIONS • 73 120 VAC SYSTEM • 74 CIRCUIT BREAKERS AND GFCI • 75 GENERATOR • 76 POWER TRANSFER SWITCH • 77 INVERTER • 78 12 VDC SYSTEM • 79 CHASSIS SYSTEM •...

  • Page 73: Overview

    YSTEMS VERVIEW The electrical system in your Safari Trek provides maximum power with a minimum amount of effort and maintenance from the owner. Any appliance you would use in your home can be used in your coach within the amperage limits of the system. There are also features in place to prevent such problems as battery drain and circuit overload.

  • Page 74: Vac System

    WARNING: Do not connect the shore line to any source other than a RV approved outlet. Connecting your shore line to 30 amp outlets such as dryer or welder outlets in the home or well pumps on a farm will cause extreme damage to the electrical system of your coach and may cause severe injury.

  • Page 75: Circuit Breakers And Gfci

    SIMPLIFIED ELECTRICAL SYSTEM Circuit Breakers And GFCI The 120 VAC system has two important safety mechanisms. First, a set of circuit breakers prevents any circuit from being overloaded. A breaker can be tripped as the result of a short circuit, a faulty appliance, or too many appliances being run on the same circuit. The system is divided into several separate circuits which decrease the load on each and allow other circuits to operate in the event one becomes inoperable.

  • Page 76: Generator

    WARNING: A circuit without a breaker presents a serious safety hazard. Never attempt to bypass the circuit breakers for any reason. Doing so will void the warranty both of your coach and any appliance on the circuit. The main breaker panel is labeled with the appliances and outlets on each circuit. The inverter contains its own circuit breaker, so power from it is not channeled through the main panel.

  • Page 77: Power Transfer Switch

    You can start your generator by using one of two generator switches. One is located on the Coach Monitor Panel. The other switch is located on the generator itself. Press the START button and hold it until the generator starts. A delay of up to five seconds is normal.

  • Page 78: Inverter

    Inverter WARNING: The coach batteries will drain much faster when not using external shore line or generator power. It is wise to conserve energy when your motor coach is using only inverter power. The inverter is located in the compartment in front of the driver's side rear wheel. It transforms 12 VDC into 120 VAC power usable by the major appliances.

  • Page 79: Vdc System

    This is more fully discussed in the next section. Chassis System The chassis electrical system is enhanced by Safari in several ways. The system provides power for starting the engine and also powers the leveler pump and generator. It is recharged by the 30 Amp alternator and a 20 watt solar panel and protected by a 250 Amp fuse.

  • Page 80: Isolator

    NOTE: Solar Panel will not be immediately operational following extended periods of inside storage. After exposure to the sun, the trickle-charge process will begin. Isolator Power from the alternator is channeled through an isolator. This device allows the alternator to simultaneously charge the chassis and house system, while still keeping the two systems separate.
  • Page 81 The house system is charged by several sources. The alternator charges the system through the isolator when the engine is running. As mentioned above, the isolator keeps the house system separate from the chassis system, preventing the chassis battery from being drained by the house appliances.

  • Page 82: Fuses

    Fuses Fuses offer a simple and effective method of protecting the 12 VDC lines from overloads. By burning out during an overload, they stop the current and end the hazard the over- loaded circuit might present to the appliances and to the coach. Fuses are an important safety feature and should never be bypassed.

  • Page 83: Section 7 - Plumbing Systems

    PLUMBING SYSTEMS - SECTION 7 OVERVIEW • 85 OPERATION • 85 USING A CONNECTION • 85 USING WHILE DISCONNECTED • 86 FILLING THE TANK • 86 THE WATER PUMP • 87 COLD WEATHER USE • 88 TOILET • 88 SHOWER • 89 MAINTENANCE •...

  • Page 85: Overview

    LUMBING YSTEMS VERVIEW Your Trek contains a full freshwater plumbing system capable of operating as a self- contained unit or for making use of a pressurized water source. For camping away from amenities, the system has a specially designed pump system that provides constant flow even at low volumes.

  • Page 86: Using While Disconnected

    NOTE: In some rare instances, the water pressure of a locality may be very high. Inquire locally before using the connection. Pressure over 125 PSI may damage the regulator and the plumbing system. NOTE: Periodically check the City Water tap plug for tightness. This plug protects your water system from particles and contamination.

  • Page 87: The Water Pump

    NOTE: Always use clean, potable water. The water system contains a pre-filter to prevent damage to the pump and heater; however, this filter cannot make potable drinking water from an inadequate source. This filter should be cleaned periodically. NOTE: Using the external water connection will not fill the freshwater tank unless the Fresh Water Fill selector valve is open.

  • Page 88: Cold Weather Use

    Turn off the pump if you are going to be away from your coach for an extended period of time Remember to turn it on again when you return. You will not need to prime the pump or perform any other action to restart the system. Cold Weather Use The entire freshwater system, including the tank and lines directly from the tank, is located within the insulated and heated areas of your coach.

  • Page 89: Shower

    When flushing liquids, the small amount of water released on flushing is generally enough to rinse the bowl. When flushing solid waste, raise the lever sufficiently to allow enough water to enter the bowl to carry the solids. After flushing, a small amount of water should remain in the bowl.

  • Page 90: Maintenance

    WARNING: After using the shower, always turn off the water at the faucet. Keep the shower drain plug locked when traveling. AINTENANCE The water system uses roto-molded plastic water tanks and vinyl tubing which deliver non-toxic, non-metallic, pleasant tasting drinking water. It is immune to corrosion and rust.

  • Page 91: Troubleshooting

    NOTE: Periodically check the overflow pipe of the water tank to ensure it is not clogged with debris. Mud, road materials and even insects can close the vent and may over-pressurize the tank when it is filled. ROUBLESHOOTING Occasional problems can occur to prevent the water system from functioning properly. For each problem a number of possible solutions are offered here: Water Pump Problem: The pump does not activate.

  • Page 92: Toilet

    Problem: Pump runs, but water sputters. Check the water level in the tank. Check for an air leak in the input lines to the pump. Check the in-line filter for evidence of leakage. Problem: Pump "cycles" - turns rapidly on and off when a faucet is opened. Nothing is wrong.
  • Page 93 Check the ball valve and underside of the seal for dirt and foreign materials. If necessary, replace seals, flush ball, and half-clamps. Problem: Water does not shut off after flushing. Toilet overflows. Disassemble and clean the water valve. If the valve is defective, replace it. If the spring is defective, replace the spring, cam, and plate with a new spring cartridge.

  • Page 94: Care & Cleaning

    Care & Cleaning The sinks, counter tops, and tub/shower fixtures are simple to care for. Use a mild soap/water combination to clean their surfaces. A commercial glass cleaner can be used on the glass shower door. The shower stall is constructed of a gel-coated fiberglass similar to the type found in many homes.
  • Page 95 LP-GAS - SECTION 8 OVERVIEW • 97 COACH USE • 97 SAFETY PRECAUTIONS • 98 THE LP-GAS TANK • 99 110 LP-GAS TANK • 100 FILLING PROCEDURE • 101 VAPOR VALVE • 101 REGULATOR • 102 MAINTENANCE & TROUBLESHOOTING • 102...

  • Page 97: Section 8 - Lp-Gas

    LP-G VERVIEW Liquid Propane Gas, or "LP-Gas", is an extremely clean and efficient fuel. It is safe, economical, and provides modern living conveniences no matter where you travel. It burns cleanly and packs a tremendous amount of energy in a small container. It is an ideal fuel for RV appliances and is often used in cooking, heating, generator power, and refrigeration.

  • Page 98: Safety Precautions

    ICTURED ABOVE GASOLINE POWERED MODELS Not all LP-Gas is the same. There are two main components of LP-Gas, propane and butane, and they can be blended in any proportion. Butane is the less volatile, and cannot be used in temperatures below freezing. Propane can be used in temperatures well below zero degrees Fahrenheit.

  • Page 99: The Lp-Gas Tank

    Periodically have the LP-Gas supplier check the system for possible gas leaks or miss- ing/damaged parts. Practice safety at all times. If you have questions about the operation of your appliances or LP-Gas system, contact your local LP-Gas dealer or RV service center.

  • Page 100: Lp-Gas Tank

    2nd Vapor Tank Gauge Port (to CMP) Pressure Relief Valve Regulator & Cover Fill Vapor Port (PICTURED: VORTEC GASOLINE POWERED) The fill and pressure-relief valves are used only when filling the tank, and should not be handled any other time. The vapor valve controls the supply of gas to the appliances. WARNING: Never store LP-Gas tanks inside your coach or in storage compart- ments.

  • Page 101: Filling Procedure

    Filling Procedure Before filling the tank, make sure that all pilot lights are off, and that the engine and gen- erator are not running. The vehicle should be level. The technician filling your tank should be trained in the full procedure. To allow for heat expansion, the tank can only be filled to 80% of its 35 gallon capacity.

  • Page 102: Regulator

    WARNING: Never use a wrench or pliers on any of the LP-Gas tank valves. They are designed to close completely by hand. If tools are necessary to stop the flow, the valve needs to be repaired or replaced. Regulator The regulator controls the flow of gaseous fuel to the appliances. It is mounted by the vapor valve on the tank.
  • Page 103 The following procedures will help keep your system functioning properly: • Inspect the lines and fittings regularly for signs of corrosion or dents. • Periodically check for leaks. To check a fitting, apply very soapy water and look for bubbles. Make sure to do this before and after long or rough trips. •...
  • Page 104 The problem may require a trained technician. Moisture in the tank may have "frozen" the regulator, and requires purging. Take your coach to a service center. Problem: Gas flow is inconsistent. Check for debris or corrosion on the regulators. If any is apparent, take the coach to a service center for repair.
  • Page 105 MAINTENANCE - SECTION 9 OVERVIEW • 107 EXTERIOR MAINTENANCE • 107 INSPECTION • 108 INTERIOR MAINTENANCE • 109 CABINETRY • 109 COUNTERTOPS • 109 BATHROOM FIXTURES • 110 DASH & PLASTICS • 110 WALLS & CEILINGS • 110 DOORS & HINGES • 110 CARPET •...

  • Page 107: Overview

    AINTENANCE VERVIEW Every Safari Trek is designed to be the highest quality, most durable product of its kind on the market. Your coach will provide years of superior use with proper maintenance. Regular attention is essential to the enjoyment of your investment.

  • Page 108: Inspection

    Do not use chrome polish on any metal except chrome, and never use steam, caustic soap, or auto polish on the aluminum parts. On aluminum you may use a tire sidewall cleaner, but rinse thoroughly with clean water. Moisture enters locks, hinges and crank handles and then may freeze. As the temperature drops, oil and grease begin to thicken, making operation difficult.

  • Page 109: Interior Maintenance

    NTERIOR AINTENANCE The interior of your coach will benefit from regular care. For the most part, maintaining the interior of your coach is much like maintaining a home. Most products needed for cleaning can be purchased at a grocery store. When using stain removers, always test an inconspicuous area first.

  • Page 110: Bathroom Fixtures

    Bathroom Fixtures The shower, sink, and toilet in the bathroom have either a gel coat or a Genovese finish. Countertops are made of either Genovese or Fountainhead. These can be cleaned with a liquid cleanser. Do not use scouring powder, it will scratch the surface. Brass fixtures can be wiped with a clean, dry cloth to prevent water spotting.

  • Page 111: Carpet

    Carpet Top-quality, residential, stain-resistant carpet is used in all Safari coaches. Clean them as you would carpets in your own home. Normal vacuuming is sufficient day-to-day. Consult a professional carpet cleaner to shampoo the carpets. If stains occur, clean immediately by blotting the area with soap and water. If the stain persists, consult a professional carpet service or your carpet manufacturer listed in Appendix A.

  • Page 112: Generator

    Weekly Inspections: • Check belts for proper tension. • Check power steering fluid. • Check engine fan. • Check batteries. • Check brake master cylinder fluid level. Every 6,000 miles: • Check air intake system for damage. • Check steering box for leakage. •...

  • Page 113: Battery Care

    Battery Care Batteries also require maintenance on a regular basis. Your coach has two sets of batteries - one set for the house 120 VAC requirements, and one set for the engine. Remember to check both sets regularly. Identify each battery cable to be positive or negative before making any connection.

  • Page 114: Coolant

    If there is any damage to the tire, such as cuts, bulges, or peeling tread, replace the tire immediately. Remove any rocks lodged in the tread. Check for loose lug bolts. Even standing still, tires can age and wear. Tires have two major enemies: sunlight and unchanging weight.
  • Page 115 WARNING: Do not add coolant through the fill on the radiator. Hot liquid or vapor can escape and cause severe burns or injury when opening the radia- tor. Always add coolant through the expansion tank above the engine. Trek Owner’s Manual 9 ~ 115...
  • Page 116 OTES Trek Owner’s Manual 9 ~ 116...

  • Page 117: Section 10 - Storage

    STORAGE - SECTION 10 OVERVIEW • 119 STORAGE PREPARATION • 119 PLUMBING • 119 WASTE WATER SYSTEM • 120 OTHER SYSTEMS • 120 MOISTURE PROBLEMS • 121...

  • Page 119: Overview

    There are two ways to winterize your plumbing: draining the system or adding potable antifreeze. Safari recommends that you drain the system completely before storing for an extended length of time.

  • Page 120: Waste Water System

    To drain your system, start with the water tank. Open the tank drain valve and leave it open. When empty, start the water pump and open several faucets. Run the pump until no more water comes out. Be sure to shut off the water heater. The switch is located above the entry door.

  • Page 121: Moisture Problems

    Your LP gas system requires virtually no maintenance. Simply turn the flow valves off. Do not attempt to drain the system. The generator requires the same type of attention as any engine. A full schedule of maintenance requirements is given in the generator manual. Your roof air conditioners should be operated occasionally to ensure the compressor seals remain lubricated.
  • Page 122 Temperature fluctuations increase the amount of condensation and make wood more vulnerable to damage. Below freezing temperatures are particularly hard on your coach. Therefore, strive to maintain a constant temperature in your coach. Do not attempt to use the coach furnace for this purpose. Humidity is the source of condensation.

  • Page 123: Section 11 - Service

    SERVICE - SECTION 11 OVERVIEW • 125 OBTAINING SERVICE • 125 SERVICE CENTERS • 126 TECHNICAL SUPPORT • 126 ROAD SERVICE • 126 APPLIANCES • 127 WHERE TO CALL • 128...

  • Page 125: Overview

    ERVICE VERVIEW We want to make sure you receive a quality unit that will serve you with a minimum of problems; however, your coach contains thousands of components, assembled by hun- dreds of technicians, with countless procedures. These components are subjected to condi- tions far harsher than any found in stationary housing.

  • Page 126: Service Centers

    Service Centers We support three fully equipped Factory Service Centers for both warranty and non-war- ranty service. One is located near corporate headquarters in Harrisburg, Oregon. There is another on the west coast in Bend, Oregon, and the east coast in Brandon, Florida. These centers work by appointment only.

  • Page 127: Appliances

    WARNING: If your coach requires service somewhere other than at your dealer, call Technical Support before work commences. They will make arrangements with the service center for reimbursement of the cost and exchange of parts, if necessary. Work that is not prearranged may be denied coverage under your warranty.

  • Page 128: Where To Call

    HERE The following chart lists the service numbers of many of the companies with products in your coach. This is the best place to start for support on their products. Make sure that you call the correct manufacturer. Look for the manufacturer's label on the appliance and look up the correct company on the list.
  • Page 129 Manufacturers Customer Service Numbers Product Manufacturer Service Numbers Air Conditioner - Dash Acme 800-552-2263 Air Conditioner - Roof Duo-Therm 800-544-4881 Antenna (TV) Winegard 319-754-0600 or (800)288-8094 Awnings Carefree 800-621-2617 Camera Jensen 800-732-6866 Carpet Catalina 800-421-6723 or 760-772-2986 CD Player Kenwood 800-536-9663 Chassis/Engine Workhorse Custom...
  • Page 130 Manufacturers Customer Service Numbers Product Manufacturer Service Numbers Satellite System Datron Sony Receiver 800-287-5052 or 800-222-7669 Solar Panel Photowatt 877-262-8749 (toll free) Television 877-266-2728 Tires Michelin 800-847-3435 (M-F 8:30a.m. - 6:00 p.m. EST) Toilet Thetford 800-521-3032 Transmission Workhorse Custom Chassis 877-946-7731 (toll free) Sony 800-222-7669...

  • Page 131: Appendix A - Location Reference Guide

    LOCATION REFERENCE GUIDE - APPENDIX A REFERENCE GUIDES • 133 PLUMBING AND WASTE • 133 APPLIANCES AND CONNECTIONS • 134 ELECTRICAL • 134 MISCELLANEOUS • 135 ENGINE AND CHASSIS • 135...

  • Page 133: Reference Guides

    PPENDIX OCATION EFERENCE UIDE This appendix provides charts and tables giving reference information. This information was correct at the time of printing, but is subject to change without notice. The presence of certain options may also cause changes affecting these tables. The following abbrevia- tions are used in this appendix: PS = Passenger Side DS = Driver's Side...

  • Page 134: Appliances And Connections

    PPLIANCES AND ONNECTIONS Function Location Water service center DS; behind rear wheels LP gas tank PS; behind front wheels LP furnace Under refrigerator Generator DS; behind front wheels LECTRICAL Function Location Transfer switch DS; front of rear wheels (in basement) House batteries PS;...

  • Page 135: Miscellaneous

    ISCELLANEOUS Function Location Coach monitor panel Above entry door Front thermostat Above sofa Generator switch Above entry door Entry step switch Above entry door Water pump switch Above entry door NGINE AND HASSIS Function Location Fuel tank Between rails, near rear Fuel fill DS;...
  • Page 136 Safari 91320 Coburg Industrial Way Coburg, OR 97408 FAX: 541-335-8213 http://www.safarimotorcoaches.com...

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