Calorex PPT8 Installation Manual
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Calorex PPT8 Installation Manual

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Installation Manual

PPT8/12/16/22L/LY
Health and Safety Warning:
As the heat pump includes electrical and rotational components it is required that only trained
and competent persons should remove panels giving internal access to the unit.
Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171
OWNER/INSTALLATION MANUAL
FOR
PPT8/12/16/22L/LY
(SD617650 Iss.X 08/12/09)
Page 1
R

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Summary of Contents for Calorex PPT8

  • Page 1: Installation Manual

    As the heat pump includes electrical and rotational components it is required that only trained and competent persons should remove panels giving internal access to the unit. Page 1 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
  • Page 2 Installation Manual PPT8/12/16/22L/LY Congratulations! You are now an owner of a Calorex Heat pump! Page 2 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 3: Table Of Contents

    12.0 Winterisation Procedure ..................36 12.1 Start up Procedure After Winterisation ..............37 13.0 Warranty Conditions ....................38 14.0. Contacting Calorex ....................39 Page 3 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 4: Introduction And Function

    IMPORTANT NOTE Calorex Heat Pumps Limited is an ISO9001:2000 certified company. All Calorex heat pumps are CE approved Page 4 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 5: Function

    5 kW of heat to the pool water is said to have a C.O.P. of 5:1. This ratio will vary according to the temperature of the water and the ambient air. Page 5 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 6: Installation

    Ensure loose debris such as leaves, grass cuttings, etc will not block air inlet grilles. Consider protection from extreme weather conditions if installed externally, i.e. lean-to-cover or building Page 6 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 7: Air Flow

    BUT discharge from each unit must be kept separate and must not be incorporated into one common duct system. Page 7 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 8: Plumbing

    THIS TYPE OF INSTALLATION CORRECT DRAINAGE INCORRECT DRAINAGE SHOULD BE AVOIDED ELBOW FOR CONDENSATE FOR CONDENSATE ADEQUATE FALL 'U' TRAP FIG 3 Page 8 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
  • Page 9 Aquamatic Ionic Purifier Max 2 ppm Copper 3. Maximum pressure of water in heat pump circuit should not exceed 3kg/cm (50 psi) Page 9 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 10: Recommended Plumbing Schematic

    Installation Manual PPT8/12/16/22L/LY 3.1 Recommended Plumbing Schematic FIG 4 Page 10 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 11: Determining Water Flow

    HEAT PUMP POOL WATER IN CONDENSATE DRAIN HEAP PUMP SIDE PPT8/12 FLOW RATE 115 litres per minute PPT 16/22 FLOW RATE Page 11 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 12: Electrolytic Corrosion In Swimming Pools

    It is highly recommended that bonding be retrofitted to existing pools, which may not be protected by this system. Page 12 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 13: Electrical (Machine Wiring And Supply)

    IMPORTANT The user should be made aware that THE WHOLE installation should be isolated when working on ANY PART. Page 13 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 14: Location Of Mains Input And External Interlock Terminals

    COVER AND LIFT OFF MAINS IN BOTH ENDS FIGURE 5 SINGLE PHASE 230V ~1N 50Hz E N L THREE PHASE 400V ~3N 50Hz Page 14 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 15: Optional Features

    CALOREX HEAT PUMP. PUMP/FILTER TIME CLOCK EXTERNAL COMPONENTS TO BE WIRED TO TERMINAL POOL PUMP BLOCK LOCATED INSIDE MACHINE ELECTRIC BOX. STARTER Page 15 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 16: Remote Thermostat

    After 5 seconds the display reverts to actual water temperature. Page 16 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 17: Circuit Diagrams

    BREAKS ON PRESSURE FALLING (COM) (N/C) SWITCH BREAKS ON PRESSURE RISING TERMINAL BLOCK INTERLOCK TERMINALS CONTROL FUSE MAINS LIGHT NEUTRAL LIVE Page 17 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
  • Page 18 BREAKS ON PRESSURE FALLING (N/C) SWITCH BREAKS ON PRESSURE RISING TERMINAL BLOCK INTERLOCK TERMINALS CONTROL FUSE MAINS LIGHT NEUTRAL LIVE Page 18 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
  • Page 19 TERMINAL BLOCK FUSE RATINGS INTERLOCK TERMINALS MODEL FUSE PROPAC T 8ALY PROPAC T 12ALY CONTROL FUSE MAINS LIGHT NEUTRAL LIVE Page 19 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
  • Page 20 (BREAKS ON PRESSURE FALLING) H.P SWITCH (N/C) (BREAKS ON PRESSURE RISING) TERMINAL INTERLOCK BLOCK TERMINALS CONTROL FUSE MAINS LAMP NEUTRAL MAINS Page 20 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
  • Page 21 6 (N/O) 12 (N/C) 4 (N/O) MAINS LIGHT 2 (N/O) 11 (COM) NEUTRAL L2 L1 CONTROL CIRCUIT PHASE ROTATION RELAY BREAKER Page 21 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
  • Page 22 6 (N/O) 12 (N/C) 4 (N/O) MAINS LIGHT 2 (N/O) 11 (COM) CONTROL CIRCUIT PHASE ROTATION RELAY NEUTRAL L2 L1 BREAKER Page 22 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 23: Regular Planned Maintenance

    Recommended servicing frequencies: - Light to medium use: one visit per year - Heavy use: two visits per year Page 23 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 24: Controls And Indication Lamps

    Electrical supply on FAULT AMBER Internal or external fault condition DEFROST WHITE Defrost Mode WATER FLOW GREEN Water flowing at adequate rate Page 24 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 25: Digital Thermostat

    After 5 seconds the display reverts to actual water temperature. Not used Increase Set Point Decrease Set Point Access Set Point Page 25 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 26: Heat Pump Malfunction

    FAULT AMBER Check that linked in external equipment is not the DEFROST WHITE cause of the fault. WATER FLOW GREEN Page 26 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
  • Page 27 (see manual for details of pressure switch position). If the heat pump has lost it’s gas a specialist refrigeration technician should investigate further. Page 27 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
  • Page 28 On warm days a steady trickle of condensate water should discharge from the condensate drain. Page 28 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 29: Datasheets

    5) Calorex reserve the right to change or modify models without prior notice. 6) R407c Global warming potential (GWP) 1700. 1mm WG = 9.8 Pa 1mhd = 1.4 psi 1l/min = 0.22gall/min Page 29 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
  • Page 30 5) Calorex reserve the right to change or modify models without prior notice. 6) R407c Global warming potential (GWP) 1700. 1mm WG = 9.8 Pa 1mhd = 1.4 psi 1l/min = 0.22gall/min Page 30 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 31: Installation Drawings

    Installation Manual PPT8/12/16/22L/LY 11.0 Installation Drawings Page 31 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
  • Page 32 Installation Manual PPT8/12/16/22L/LY Page 32 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
  • Page 33 Installation Manual PPT8/12/16/22L/LY Page 33 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...
  • Page 34 Installation Manual PPT8/12/16/22L/LY Page 34 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 35: Winterisation Procedure

    N.B. If this procedure is not adopted and frost or corrosion damage results then the warranty will become invalid. Page 35 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 36: Start Up Procedure After Winterisation

    Check pool water daily to ensure it is at correct pH and has correct chemical balance. See Section 3 Plumbing. Page 36 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

  • Page 37: Warranty Conditions

    Installation Manual PPT8/12/16/22L/LY 13.0 Warranty Conditions The following exclusions apply to the Warranty given by Calorex Heat Pumps Ltd. No claims will be ac- cepted if : - 1. The heat pump is incorrectly sized for the application. 2. The heat pump is installed in any way that is not in accordance with the current procedures as defined by Calorex Heat Pumps Ltd.

  • Page 38: Contacting Calorex

    This will assist in correct diagnosis and ensure service can be provided with the minimum delay. Page 38 Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171...

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