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Summary of Contents for Calorex PPT16 BHC
- Page 1 PPT16/22 BHC & PPT16BMCY Owner Installationmanual (SD638152 issue 4)
- Page 2 PPT16/22 BHC & PPT16BMCY OWNER INSTALLATION MANUAL Thank you for choosing Calorex. Your Calorex heat pump has been specially designed for pool heating using high quality components that are carefully chosen to provide maximum efficiency and reliability. This manual will help you to get the best out of your heat pump and advise you on how to maintain it.
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Page 3: Quick Start Guide
QUICK START GUIDE QUICK START GUIDE pH CaCO H.R.C./ MCB (Type C) 1Ø 11.0 PPT8 = 20A PPT12 = 25A PPT16 = 30A PPT22 = 42A 3Ø PPT8 = 10A PPT12 = 10A PPT16 = 15A PPT22 = 20A SD6381652 ISSUE 4... -
Page 4: Table Of Contents
PPT16/22 BHC & PPT16BMCY OWNER INSTALLATION MANUAL HEALTH AND SAFETY WARNING As the dehumidifier embodies electrical and rotational equipment, ONLY competent persons should carry out any work on this type of machine. (SEE GUARANTEE) Contents QUICK START GUIDE ..............3 7.0 REGULAR PLANNED MAINTENANCE ......19 HEATH AND SAFETY WARNING ..........5 8.0 HEAT PUMP MALFUNCTION ........... -
Page 5: Heath And Safety Warning
HEATH AND SAFETY WARNING 1.0 INTRODUCTION Calorex ‘Propac’ HC air to water heat pumps are for areas of the world where All units have integral safety devices to protect the heat pump from internal the ambient temperature can vary from 7ºC to 50ºC. The pool water is and external faults. -
Page 6: Function
1. THE EVAPORATOR collects the heat from the outside ambient air, pre-heated by the 1. THE COMPRESSOR where it is sun. In the Calorex swimming pool heat pumps, high volumes of outside air are drawn into compressed and upgraded to a much the unit by the fan expelled through the evaporator fins. -
Page 7: Installation
2.1 ACCESSORIES d) All Calorex heat pumps are by design as quiet as is practical, however due The heat pump is supplied with accessories which aid installation. On delivery consideration should be given to siting the heat pump in order to minimise the the accessories are in a plastic bag in the heat pump electric box. -
Page 8: Air Flow
2.3 AIR FLOW Due consideration must be given to air flow i.e. do not obstruct inlet or outlet and ensure discharge to air cannot recirculate to inlet. (See below). POSSIBLE POSITIONS OF A CALOREX HEAT PUMP SUITABLE OPENING SUITABLE OPENING CALOREX >... -
Page 9: Plumbing
(see section 3.1) unless installation is as per filter c) The Calorex Heat Pump must be connected after the filter in the return pipe dosing. This includes the practice of dosing chemicals direct into skimmer to the pool. -
Page 10: Recommended Plumbing Schematic
PPT16/22 BHC & PPT16BMCY OWNER INSTALLATION MANUAL 3.1 RECOMMENDED PLUMBING SCHEMATIC AUX HEATER IF FITTED POOL NON RETURN VALVE SANITISER OR CHEMICAL DOSING DEVICE, IF FITTED CALOREX TO WASTE FOR WINTERISING HEAT PUMP TO WASTE DRAIN DOWN ANTI RETURN LOOP TO BE INCORPORATED, FILTER MINIMUM HEIGHT... -
Page 11: Determining Water Flow
3.2 DETERMINING WATER FLOW The heat pump is fitted with a water flow switch which inhibits the operation Adjust the flow rate until the flow rate is adequate. The fault light will be of the heat pump when the water flow is less than the figure shown in the illuminated until an adequate flow rate is achieved. -
Page 12: Electrolytic Corrosion In Swimming Pools
PPT16/22 BHC & PPT16BMCY OWNER INSTALLATION MANUAL 4.0 ELECTROLYTIC CORROSION IN SWIMMING POOLS Electrolytic corrosion will occur when dissimilar metals that are in contact with Whilst these small voltages are rarely a safety threat, they can create premature each other create a potential difference between themselves. Sometimes failure through corrosion. -
Page 13: Electrical (Machine Wiring And Supply)
4.1 ELECTRICAL (MACHINE WIRING AND SUPPLY) All electrical work to be carried out in accordance with l.E.E. standards, latest NOTE: The heat pumps are fitted with a phase protection relay and will not issue, or local codes of practice as applicable. run if the phases are not connected in the correct order (phase sequence) or if the supply voltage is 15% less than the nominal voltage (415V for 3N~ 50Hz). -
Page 14: Location Of Mains Input And External Interlock Terminals
PPT16/22 BHC & PPT16BMCY OWNER INSTALLATION MANUAL 4.2 LOCATION OF MAINS INPUT AND EXTERNAL INTERLOCK TERMINALS BRACKET RIVETTED TO COVER LIFT COVER OFF AT THIS END FITS THROUGH SLOT IN PANEL LOOSEN CAPTIVE SCREWS (2) TO REMOVE INNER COVER ELECTRIC AT THIS END FROM TOP OF STAT... -
Page 15: Energy Management Controller
4.3 ENERGY MANAGEMENT CONTROLLER The use of a Calorex Energy management controller can enable great A pair of terminals (9 and 10 in the heat pump electric box) are connected savings in the running costs of your pool heating system by allowing the between the heat pump and the Energy management controller. -
Page 16: Digital Thermostat
PPT16/22 BHC & PPT16BMCY OWNER INSTALLATION MANUAL 5.0 DIGITAL THERMOSTAT An adjustable 2 stage digital thermostat controls and maintains the water temperature. Press the P key to display required temperature. To alter required temperature press the up or down keys. Press P to store the desired setting. After 5 seconds the display reverts to actual water temperature.down keys. -
Page 17: Circuit Diagrams
6.0 CIRCUIT DIAGRAMS PPT16/22 BHC THREE PHASE 400V~3N 50HZ SOFT START 2 (N/O) 4 (N/O) COMPRESSOR 6 (N/O) DELAY TIMER CONTACTOR SHUT OFF VALVE (N/C) L H (N/O) DEFROST C (COM) STAT (CHILL LIMIT FAULT) DEFROST LIGHT REVERSING VALVE RELAY 1 FUSE RATINGS MODEL FAN FUSE CONTROL FUSES... - Page 18 PPT16/22 BHC & PPT16BMCY OWNER INSTALLATION MANUAL PPT16 BMCY THREE PHASE 400V~3N 50HZ SOFT START CONTACTOR 2 (N/O) 4 (N/O) 6 (N/O) DELAY TIMER COMPRESSOR (CHILL LIMIT FAULT) DEFROST LIGHT 54 (N/O) RELAY 1 REVERSING VALVE RELAY 3 RELAY 3 1 (N/C) NEUTRAL 22 (N/C)
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Page 19: Regular Planned Maintenance
7.0 REGULAR PLANNED MAINTENANCE Operations to be carried out during a regular planned maintenance visit are as follows: 1) Clean the evaporator. (This action may be required more frequently than regular servicing). 2) Check operation of fan and compressor. 3) Check capacitor tolerances-where fitted. 4) Check condition of all heat exchangers/evaporators. -
Page 20: Heat Pump Malfunction
PPT16/22 BHC & PPT16BMCY OWNER INSTALLATION MANUAL 8.0 HEAT PUMP MALFUNCTION WARNING: Isolate heat pump electrically before entering heat pump or removing panels. The user check list should be carried out before initiating a service call. Any sign of abnormal operation such as water dripping should be reported immediately to the installer. -
Page 21: Datasheets
9.0 DATASHEETS HEATER CHILLERS-BHC Model Units PPT16 PPT22 Heat to pool water Heating mode Heating Ambient 20°C, 85% RH, water 28°C Heating to water at 28°C 13.0 19.0 Electrical input Cooling mode Cooling Ambient 45°C, 50% RH, water 32°C Cooling of water from 32°C 10.2 Electrical input Electricity... - Page 22 PPT16/22 BHC & PPT16BMCY OWNER INSTALLATION MANUAL HEATER CHILLERS - BMCY Model Units PPT16 Heat to pool water Heating Heating mode Ambient 10°C, 85% RH, water 24°C Heating to water at 24°C 13.0 Electrical input 3.25 Cooling mode Ambient 30°C, 50% RH, water 24°C Cooling Coopling of water to 24°C Electrical input...
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Page 23: Installation Drawing
10.0 INSTALLATION DRAWING SD6381652 ISSUE 4... -
Page 24: Winterisation Procedure
PPT16/22 BHC & PPT16BMCY OWNER INSTALLATION MANUAL WARNING. Isolate machine before removing covers. The heat pump embodies electrical and rotational equipment, it is recommended for your own safety that a competent person carries out the following procedure 11.0 WINTERISATION PROCEDURE 11.1 START UP PROCEDURE AFTER WINTERISATION ALL MODELS 1) Replace covers (if not fitted). -
Page 25: Warranty Conditions
12.0 WARRANTY CONDITIONS If in doubt or if advice is required please contact the Dantherm Group The following exclusions apply to the Warranty given by Dantherm Ltd. No UK Service Department by calling 01621 856 611 claims will be accepted if : or emailing service.department@dantherm.com The heat pump is incorrectly sized for the application. -
Page 26: Machine Record Log
PPT16/22 BHC & PPT16BMCY OWNER INSTALLATION MANUAL 13.0 MACHINE RECORD LOG In order to comply with European F-Gas regulations, it is necessary for hermetically sealed systems with more than 6kg refrigerant to be leak tested annually. The operator of the unit is responsible for seeing that the test is carried out. For machines affected see datasheet. - Page 27 SD6381652 ISSUE 4...
- Page 28 Dantherm Ltd. Unit 12, Galliford Road Maldon CM9 4XD United Kingdom Calorex is part of the +44 (0)1621 856611 sales.uk@dantherm.com SD638152 ISSUE 4...
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