Operation / Maintenance; Starting Sequence Of Operation; Maintenance - Berner GR Series Operating And Service Instructions

Operation / Maintenance

Starting Sequence of Operation

 Turn the thermostat up. When the thermostat calls for heat, the blower motor will energize.
 When the motor approaches nominal running RPM, the air-proving switch closes and activates the
ignition module.
 The ignition module, after a pre-purge period of approximately 30 seconds, energizes the igniter.
Additionally, the gas valve is energized for this ignition trial period of 15 seconds.
 If a flame is detected, the ignition sensing rod "reads" a rectification signal and the gas valve
remains open. The sparking stops when the flame signal is established.
 If no flame is detected, the gas valve closes and a 30 sec inter-purge period begins. After the inter-
purge, the module repeats the trial for ignition period. If flame is still not established, a third and
final inter-purge followed by a final ignition trial cycle begins. After three trials, the module will
lockout for a period of approximately 1 hour or until reset. (Reset is accomplished by removing
power from the module for at least 5 seconds.) After this 1-hour period, the module re-attempts the
full ignition sequence.
 When using a 24V thermostat and the heat requirement has been met and the thermostat opens, the
burner shuts off but the fan continues to run for approximately 30 seconds. This is referred to as a
post purge. This allows the products of combustion to be removed from the heat exchanger to avoid
nuisance condensation and increase heat exchanger life.
 When using a line voltage thermostat and the heat requirement has been met and the thermostat
opens, the burner and fan shut off with no post purge.

Maintenance

For best performance, the following minimal maintenance procedures should be performed before each
heating season:
 Before performing any service or maintenance, shut off gas and electrical supply to heater.
 Check condition of forced air blower scroll and motor. Dirt and dust may be blown or vacuumed
from the blower.
 Check condition of burner. Remove any foreign objects or debris from inside the burner box or
burner cup.
 Inspect the igniter. Replace igniter if there is excessive wear or erosion, breakage or other defects.
 Check inside the heat exchanger tube visually with a flashlight. If carbon or scale are present,
scrape or otherwise remove deposits (a wire brush works well).
 Be sure the burner observation window is clean and free of cracks or holes. Clean or replace as
necessary.
 Check the flue pipe for soot or dirt and reattach to the heater after cleaning as necessary.
 The heat exchanger reflector sections may be cleaned by wiping with a damp cloth.
 A service agency qualified to adjust and repair infrared heaters should be engaged for service
other than routine maintenance.
 Be sure vent terminal and fresh air inlet are free from obstructions. If either pipe is restricted, the
safety air switch will not operate properly, and the heater could fail to operate.
Series GR Page 20 February 10, 2014