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Rev. G www.championindustries.com Champion Industries, INC. 2674 N. Service Road, Jordan Station Printed in U.S.A. 3765 Champion Boulevard, Winston-Sale, NC 27105 Ontario, Canada L0R 1S0 P.O. Box 4149 Winston-Salem, NC 27115-4149 1-800 263-5798 Fax: 1-905 562-4618 1-800 232-8591 Fax: 1-800-661-1556...
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The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green Building Council, respectively, and are used by permission. The logos signify only that Champion Industries and Moyer Diebel are a USGBC member and a CaGBC member respectively. USGBC and CaGBC do not review, certify nor endorse the products or services offered by its members.
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USE CANADIAN WARRANTY CARD IN CANADA AND USA WARRANTY CARD IN THE UNITED STATES. NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST-CLASS MAIL PERMIT NO. 2101 WINSTON-SALEM, NC POSTAGE WILL BE PAID BY ADDRESSEE CHAMPION INDUSTRIES INC PO BOX 4149 WINSTON-SALEM, NC 27119-0981...
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WARRANTY REGISTRATION CARD Model Serial # Date of Installation: Company Name: Address: (Street) State or Province Zip Code Telephone #: ( Contact: Installation Company: Address: Telephone #: Contact: This Card Must Be Returned to Validate Machine Warranty: IMPORTANT IMPORTANT WARRANTY REGISTRATION CARD Model Serial # Date of Installation:...
Revision History Revision History A revision might be a part number change, new instructions, or information that was not available at the time of printing. We reserve the right to make changes to this manual without notice and without incurring any liability by making changes. Dishwasher owners may request a revised manual at no charge by calling (800) 858-4477 in the USA or (800) 263-5798 in Canada.
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Revision History (continued) Revision History (continued) Revision Date Pages Serial No. Effectivity Description 1.06.10 D09117934 Release of Second Edition...
Model Descriptions Model Descriptions Model Numbers D-HBT - Straight-through with built-in booster D-HBTC - Corner with built-in booster D-H1T - Straight-through without built-in booster D-H1TC - Corner without built-in booster Standard Equipment Automatic Tank Fill and start Adjustable cycle selector switch Combination dishwasher for dishes, pots, pans and utensils Built-in electric booster heater (DHBT, DHBTC only) in 40˚F/22˚C rise for 140˚F/60˚C supply water Specified as straight-through or corner operation...
If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided;...
Control Cabinet Control Cabinet 5-1/2" [140mm] Min. 5-1/2" [140mm] DHBTC, DH1TC DHBT, DH1T Corner Configuration Straight-through Configuration Champion POWER CYCLE WARNING! RINSE PRESSURE WASH TURN OFF POWER BEFORE SERVICING MACHINE Remove two front panel screws in preparation for utility connections...
Installation Electrical Connections WARNING: Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the main breaker or service disconnect switch before working on the circuit. Lock-out and tag the breaker to indicate that work is being performed on the circuit.
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Installation Electrical Connections !!ATTENTION!! Electrical and grounding connections must comply with the National Electrical Code or in the absence of a National Code then all Local Electrical Codes. A qualified electrician MUST compare the electrical power supply with the machine electrical specifications stamped on the MACHINE ELECTRICAL CONNECTION PLATE...
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Installation Hot Water Connections NOTE: Only qualified personnel should make dishwasher plumbing connections. Connections must meet local plumbing and sanitary codes. Improper installation is not covered by the dishwasher warranty. Hot Water Requirements: 1. Connect a 3/4" NPT hot water supply line to the line strainer located above the base of dishwasher.
Installation Drain Connections 1. All models are GRAVITY DRAIN machines equipped with a 2" O.D. hose connection. 2. The maximum flow rate is 15 U.S. gpm/56.8 Lpm. 3. Drain height for all models must not exceed 8-7/8" [225mm] above the finished floor. 4.
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Installation Steam Coil Tank Heat and Steam Booster Heater The illustration below details a steam heated machine consisting of a tank heat steam coil and a mounted steam booster for the final rinse. Contact the factory for steam injector tank heat details. NOTE: Only qualified personnel should make dishwasher steam connections.
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Installation Single Source Gas Booster Heater The illustration below details a single source gas heated machine consisting of a tank heat hot water coil and a gas-powered booster heater for the final rinse. The gas-powered booster provides hot water for the hot water coil and the final rinse. The booster will run on natural gas or propane which is specified at the time of order.
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Installation Purging Air from the Dishwasher/Booster Heater System CAUTION: PERMANENT DAMAGE to the hot water recirculating pump can occur if the air is not purged from the dishwasher/booster heater system prior to placing the dishwasher into service. Follow the instructions carefully to prevent damage to the dishwasher hot water recirculating pump.
Installation Chemical Connections 1. Use a qualified detergent/chemical supplier for detergent/chemical and dispensing equipment needs. 2. Labeled detergent control circuit connection terminals are provided in the control cabinet for detergent and rinse agent dispensing equipment (supplied by others). 3. The illustration below shows the terminal board for the machine. 4.
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Installation Door Safety Switch Dishwasher access doors are equipped with a door safety switch that automatically stops the dishwasher pump if a door is raised while the dishwasher is running. In addition, the dishwasher will not start if a door is left open. If the dishwasher is running and a door is raised, then lighted in-cycle light goes out and the pump stops.
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Installation Scrap Screens and Screen Support 4. Make sure the scrap screen support is positioned across the wash tank and installed in the brackets at the front and rear of the tank. 5. Install the scrap screens.
14. Push the Power Switch OFF. The dishwasher should drain for 10 minutes. 15. Check that floor drain handles the water volume leaving the dishwasher. 150°F/66°C 180-195°F 20-22 PSI 82-91°C CHAMPION INDUSTRIES, INC. WINSTON-SALEM,NC Wash Final Rinse Final Rinse Temperature...
Operation Control Panel Refer to the illustration below and the explanation of the control panel controls located at the lower front of the dishwasher. A: ON/OFF power switch B: In-cycle light C: Wash cycle selector for dishes D: Wash cycle selector for pots and pans E: Wash water temperature gauge F: Final rinse water pressure gauge WASH CYCLE...
Operation Operation The following steps describe the operation of the dishwasher. 1. Make sure the main power and water supplies are turned on and the dishwasher doors are closed. WASH CYCLE POWER 1 MIN 2. Push the power switch to the ON CYCLE position.
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Operation Operation Setting the Wash Cycle Selector Switch - The selector switch provides 4 time options, 2 for dishes and 2 for pots and pans. To select a time cycle: 1. Make sure the power is on. WASH CYCLE Make sure the cycle light is out. POWER The time cycle cannot be changed 1 MIN...
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Operation Operation (continued) 6. Load a dish rack into the dishwasher WASH CYCLE POWER and close the doors. 1 MIN CYCLE 2 MIN 7. The cycle will begin automatically 3 MIN and the cycle light will illuminate. 6 MIN WASH TEMPERATURE RINSE PRESSURE 8.
Operation Operation Summary ACTION RESULT Push ON/OFF switch UP to the ON position. The power switch illuminates, machine fills automatically and wash water begins to heat. DHBT booster begins to heat. Wait 10 minutes for water to reach proper temperature. Wash water temperature gauge should indicate minimum of 150˚F/60˚C.
Cleaning Cleaning Cleaning your dishwasher is the best maintenance you can perform. The cleaning intervals below are the minimum requirements for most dishwashers. You may need to clean your dishwasher more often when washing heavily soiled wares or during long hours of continuous operation. POWER To Drain The automatic drain valve will open for 10 minutes...
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Cleaning De-liming De-liming Lime (scale) deposits are the result of minerals contained in the water feeding the dishwasher and appear as a white haze on the surface of the dishwasher. Severe scaling can appear as a granular deposit. These deposits are a result of the mineral content in the geographic area of the machine's location.
Maintenance Maintenance Weekly 1. Inspect all water lines for leaks and tighten at joints if required. 2. Clean any detergent residue from the exterior of the machine. 3. Check that the drain/overflow pipes seat tightly in their drains. 4. Clean any accumulated scale from the heating element. 5.
Troubleshooting Troubleshooting Before calling for service check the following conditions. 1. Dishwasher main power and water supply is on. 2. Machine has been assembled correctly. 3. Drain is closed. 4. Screens and pump intake screen are clear. 5. Doors are closed and secure. Condition Cause Solution...
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Troubleshooting Troubleshooting (continued) Condition Cause Solution Insufficient pumped Clogged pump intake Clean. spray pressure screen. Clogged spray arm. Clean. Scrap screen full. Clean. Pump motor rotation wrong Reverse L1 and L2. Defective pump seal. Replace pump seal. Insufficient or no final Main water supply off.
Service Replacement Parts Service Replacement Parts Illustration Page DHBT, DH1T Panels ...........................24 DHBT, DH1T Doors ............................26 DHBTC, DH1TC Doors ..........................28 Door Handle and Spring Assembly......................30 Track Assembly ............................32 Wash and Rinse Spray Piping ........................34 Wash and Rinse Spray Arms ........................36 Scrap Screens and Drain Assembly ......................38 Wash Tank Heat and Thermostats ......................40 Electric Booster Assembly ..........................42...
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DHBT, DH1T Doors Item Part Description 100141 GRIP NUT, 1/4-20 SST 317345 BRACKET, DOOR CATCH 325921 HOOK, DOOR CATCH 108053 PLUG, CORNER POST 107970 SCREW, 8/32 X 1" FILISTER 112704 DOOR GUIDE, SIDE DOOR LEFT 112705 DOOR GUIDE, SIDE DOOR RIGHT 112703 DOOR GUIDE, FRONT DOOR LEFT 112702...
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DHBTC, DH1TC Doors Item Part Description 108053 PLUG, CORNER POST 107970 SCREW, 8-32 X 1" FILISTER HD. SST 112704 GUIDE, DOOR LEFT 112705 GUIDE, DOOR RIGHT 325633 DOOR, SIDE UPPER 322788 DOOR, LOWER SIDE (PRIOR TO S/N D3864) 327252 DOOR, LOWER SIDE (BEGIN W/ S/N D3864) 323221-S DOOR, LOWER FRONT (PRIOR TO S/N D3864) 327295...
Door Handle and Spring Assembly No longer used after S/N D5748 See Door Assemblies for Reed Switch Replacement.
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Door Handle and Spring Assembly Item Part Description 112723 BOLT, 5/6-18 X 15" 108066 SPRING, EXTENSION 107397 BLOCK, SPRING HOOK 113757 DOOR HANDLE, STD. (BEGIN S/N D4185) 112860 DOOR HANDLE, CORNER (PRIOR S/N D4185) 107347 BOLT, M6 X 45 MM HEX HD., SST 107396 BLOCK, UPPER PIVOT 107393...
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K2 Steam Booster Assembly Item Part Description 110189 BOOSTER, K2 SPIREX 315596 BRACKET, BOOSTER SUPPORT 105725 COUPLING REDUCING, 1" X 3/4" NPT BI 102442 ELBOW, 3/4" NPT X 90° BRASS 105803 NIPPLE, CLOSE 3/4" NPT BI 106485 UNION ELL, 3/4" NPT X 90° FEMALE BI 107502 UNION ELL, 3/4"...
Single Source Gas Booster Piping STANDARD REAR FLUE EXHAUST OPT. RIGHT HAND END FLUE EXHAUST APOLLO s"CLOSE s"CLOSE 110° HOT WATER IN TO BOOSTER WATER RETURN FROM COIL AND RETURN FROM TANK HEAT COIL HOT WATER RETURN FROM COIL TO BOOSTER s"CLOSE HOT WATER IN FROM BOOSTER TO COIL...
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Single Source Gas Booster Piping Item Part Description 102521 TEE, 3/4" NPT BRASS 100184 NIPPLE, CLOSE 3/4" NPT BRASS 107550 PRESSURE REGULATING VALVE 3/4" NPT BRONZE 102651 NIPPLE, 3/4" NPT X 2" LG. BRASS 102669 NIPPLE, 3/4" NPT X 8-1/2" LG. BRASS 102660 NIPPLE, 3/4"...
DHBT Lower Fill Piping Assembly TO UPPER PIPING CUSTOMER WATER INLET...
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DHBT Lower Fill Piping Assembly Item Part Description 107550 VALVE, PRESSURE REGULATING 3/4" 102444 STREET ELL, 3/4" X NPT BRASS 102651 NIPPLE, 3/4" X 2" BRASS 111437 VALVE, 3/4" NPT HOT WATER 100184 NIPPLE, CLOSE 3/4" NPT BRASS 102525 TEE, 3/4" X 1/2" X 3/4" BRASS 100571 UNION 3/4"...
DH1T Lower Fill Piping Assembly TO UPPER PIPING CUSTOMER WATER IN...
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DH1T Lower Fill Piping Assembly Item Part Description 102444 STREET ELL, 3/4" NPT BRASS 0309340 BRACKET, PLUMBING SUPPORT 110768 STRAINER, LINE 3/4" BRASS 111437 VALVE, 3/4" NPT HOT WATER, 12OVAC 109903 KIT, REPAIR VALVE, 3/4" NPT HOT WATER 111472 COIL. SOLENOID 12OVAC, 3/4" NPT HOT WATER 100184 NIPPLE, CLOSE 3/4"NPT BRASS 102442...
WASH CYCLE CYCLE 1 MIN 2 MIN 4 MIN Prior to 6 MIN S/N D3864 WASH RINSE PRESSURE 9 10 CHAMPION INDUSTRIES, INC. WINSTON-SALEM, NC MODEL W P/N 108391 POWER 1 MIN CYCLE 2 MIN 3 MIN 6 MIN WASH...
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Control Panel Assembly Item Part Description 0501361 SWITCH, ON/OFF (PRIOR TO D3863) 111980 CIRCUIT BRKER, ON/OFF (BEGIN WITH D3863) 112390 LIGHT, RED (PRIOR TO D3863-NO LONGER USED) 112391 LIGHT, AMBER (PRIOR TO D3863) 106364 PILOT, LIGHT 120V GREEN (BEGIN D3863) 113054 SWITCH, TIME SELECT, 4 POSITION 113055...
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NOTE 1: IF SUPPLY VOLTAGE IS 115V, T1 IS NOT PER LOCAL ELECTRICAL CODE USED. WIRES #1 AND 2 ARE CONNECTED TO THE NOTE 3: THE kW RATING OF THE BOOSTER DIAGRAM STATE FUSE BLOCK IN PLACE OF WIRES #39 AND 40. ELEMENT IS DEPENDENT ON THE VOLTAGE AND ON SINGLE PHASE POWER OFF...