Canon LBP3010 Series Service Manual

Canon LBP3010 Series Service Manual

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Service Manual

LBP3010/3100/3150 Series
Sep 1 2008

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Summary of Contents for Canon LBP3010 Series

  • Page 1: Service Manual

    Service Manual LBP3010/3100/3150 Series Sep 1 2008...
  • Page 3 Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 4: Symbols Used

    Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
  • Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer- ence to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
  • Page 7: Table Of Contents

    Contents Contents Chapter 1 PRODUCT DESCRIPTION 1.1 Features ..............................1- 1 1.1.1 Features .................................. 1- 1 1.2 Product Specifications ..........................1- 2 1.2.1 Specifications ................................1- 2 1.3 Name of Parts.............................1- 2 1.3.1 External View................................1- 2 1.3.2 Cross Section ................................1- 3 1.4 Using the Machine ............................1- 4 1.4.1 Control Panel................................
  • Page 8 Contents 2.5 PICKUP AND FEEDING SYSTEM......................2- 12 2.5.1 Overview/Configuration............................2- 12 2.5.1.1 Overview ....................................2- 12 2.5.2 Detecting Jams ..............................2- 12 2.5.2.1 Jam Detection Outline................................2- 12 2.5.2.2 Delay Jams .................................... 2- 13 2.5.2.3 Stationary Jams ..................................2- 13 2.5.2.4 Other Jams .................................... 2- 13 2.6 EXTERNAL AND CONTROLS SYSTEM ....................
  • Page 9 Contents 3.1.11.1 Preparation for Removing the Main Controller PCB ......................3- 9 3.1.11.2 Removing the Main Controller PCB ............................3- 9 3.1.12 Relay Board ................................3- 9 3.1.12.1 Preparation for Removing the Memory Contact Unit ......................3- 9 3.1.12.2 Removing the Memory Contact Unit ............................3- 9 3.1.13 Top sensor................................
  • Page 10 Contents 5.2 SERVICE TOOLS ............................5- 2 5.2.1 Standard tools................................5- 2 5.2.2 Special Tool ................................5- 2 5.2.3 List of solvent/ lubricant ............................5- 2 5.3 ERROR CODE TABLE..........................5- 2 5.3.1 Overview ..................................5- 2 5.3.2 Service Message ..............................5- 3 5.4 Version Up..............................5- 4 5.4.1 Upgrade ...................................5- 4 Chapter 6 APPENDIX 6.1 OUTLINE OF ELECTRICAL COMPONENTS ....................
  • Page 11: Chapter 1 Product Description

    Chapter 1 PRODUCT DESCRIPTION...
  • Page 13 Contents Contents 1.1 Features ..................................1-1 1.1.1 Features ......................................1-1 1.2 Product Specifications..............................1-2 1.2.1 Specifications ....................................1-2 1.3 Name of Parts.................................1-2 1.3.1 External View ....................................1-2 1.3.2 Cross Section ....................................1-3 1.4 Using the Machine .................................1-4 1.4.1 Control Panel ....................................1-4 1.5 Safety .....................................1-5 1.5.1 Safety of Laser Light ...................................
  • Page 15: Features

    Chapter 1 1.1 Features 1.1.1 Features 0019-9171 LBP3010B / LBP3010 1. Small-size, high-speed monochrome printer This equipment has a compact body that realizes high-speed print of 16 prints/min (A4) or 14 prints/min (A4). (See MEMO.1.) 2. Reduction in standby time and energy consumption This equipment employs on-demand fixing where the heater activates only during printing, resulting in a reduction in standby time and energy consumption on this mode.
  • Page 16: Product Specifications

    Chapter 1 1.2 Product Specifications 1.2.1 Specifications 0019-5261 LBP3100 / LBP3010B / LBP3010 Body installation method desktop page printer Photosensitive medium OPC drum Exposure method semiconductor laser Development method Toner projection development Transfer method by roller Separation method Curvature Pickup-tray pickup method by pad Multifeeder pickup method by pad...
  • Page 17: Cross Section

    Chapter 1 [10] [11] [12] [13] F-1-1 [1] Poewr switch [2] Delivery auxiliary tray [3] Delivery tray [4] Manual feed tray paper guide [5] Manual feed tray [6] Tray cover [7] Pickup tray [8] Small size paper guide [9] Rear paper guide [10] Manual feed tray Paper guide [11] USB cover [12] USB connector...
  • Page 18: Using The Machine

    Chapter 1 [2] [3] [13] [12] [11] [10] F-1-2 [1] Fixing unit [2] Pressure roller [3] Delivery roller [4] Fixing film unit [5] Laser scanner unit [6] Manual feed tray [7] Pickup tray [8] Photosensitive drum [9] Pickup roller [10] separation pad [11] Feed roller [12] Transfer roller [13] Toner cartridge...
  • Page 19: Safety

    Chapter 1 F-1-3 [1] Power lamp (green) Lighting: Indicates that the power of the host machine is turned on. Not lighting: Indicates that the power of the host machine is not turned on. [2] Paper lamp/paper key (red) <Lamp> Flashing: Indicates that there is no paper in the pickup source and print cannot be executed, or papers cannot be fed correctly.
  • Page 20: Handling The Laser Unit

    Chapter 1 Do not throw toner into fire. Doing so can lead to explosion. Toner on Clothing or Skin 1.Remove toner from clothing or skin, and wash with water. 2.Do not use warm or hot water, which will cause the toner to turn jelly-like and fuse permanently with the fibers of clothing. 3.Toner tends to react readily with vinyl.
  • Page 21: Chapter 2 Technical Reference

    Chapter 2 TECHNICAL REFERENCE...
  • Page 23 Contents Contents 2.1 Functional Configuration ...............................2-1 2.1.1 Outline......................................2-1 2.2 Basic Sequence ................................2-1 2.2.1 Basic Sequence of Operation ............................... 2-1 2.2.2 Power-On Sequence..................................2-1 2.3 LASER EXPOSURE SYSTEM.............................2-2 2.3.1 Overview/Configuration ................................2-2 2.3.1.1 Overview .........................................2-2 2.3.2 Controlling the Laser Activation Timing............................. 2-3 2.3.2.1 Laser ON/OFF Control ....................................2-3 2.3.2.2 Horizontal Sync Control ....................................2-3 2.3.3 Laser Control ....................................
  • Page 24 Contents 2.6.1.2.2 Safety function ...................................... 2-16 2.7 ENGINE CONTROL SYSTEM ..........................2-16 2.7.1 Main Controller..................................2-16 2.7.1.1 General description ....................................... 2-16 2.7.2 Engine Controller..................................2-16 2.7.2.1 General description ....................................... 2-16 2.8 FIXING UNIT/DELIVERY SYSTEM ........................2-18 2.8.1 Overview/Configuration ................................2-18 2.8.1.1 Overview........................................
  • Page 25: Functional Configuration

    Chapter 2 2.1 Functional Configuration 2.1.1 Outline 0019-4167 LBP3100 / LBP3010B The machine may be broadly divided into the following 6 functional blocks: engine control system, laser exposure system, image formation system, pickup/trans- port/delivery system, fixing system, and externals/auxiliary control system. Laser exposure system Image formation system Pickup/transport/delivery system...
  • Page 26: Laser Exposure System

    Chapter 2 Controlling fixing temperature targeting for 120 deg C. 7) Initial drive of the scanner motor. 8) High-voltage control Detect cartridge presence after primary charging AC bias is applied. Cleaning transfer roller. 9) Failure/Abnormality check Detecting fixing unit failure and door open during above periods. 2.3 LASER EXPOSURE SYSTEM 2.3.1 Overview/Configuration 2.3.1.1 Overview...
  • Page 27: Controlling The Laser Activation Timing

    Chapter 2 2.3.2 Controlling the Laser Activation Timing 2.3.2.1 Laser ON/OFF Control 0019-3461 LBP3100 / LBP3010B In this control, the laser driver turns on/off the laser diode (LD) according to the laser control signal sent from the engine controller. The following is the circuit diagram of the laser control. Laser driver PCB +3.3V BD Sensor...
  • Page 28: Laser Control

    Chapter 2 1) The engine controller controls the laser control signal during unblanking (*) to emit the laser diode (LD) forcibly. 2) The BD PCB exists on the scanning route of the laser beam, which is sent to the BD PCB. 3) The BD PCB detects this laser beam, creates BD input signal (/BDI) and sends it to the engine controller.
  • Page 29: Scanner Motor Fault Detection

    Chapter 2 Engine controller Laser/scanner unit Motor driver PCB /BDI BD PCB ASIC Scanner motor +24VA +24VA Scanner driver Frequncy Integration Drive comparator circuit circuit Reference clock Oscillator F-2-4 The engine controller creates standard clock based on oscillation frequency of the oscillator (X300); the cycles of the standard clock is compared with that of BD input signal (/BDI) with a frequency comparator and the rotations of the scanner motor is monitored.
  • Page 30: Image Formation System

    Chapter 2 2.4 IMAGE FORMATION SYSTEM 2.4.1 Overview/Configuration 2.4.1.1 Overview 0019-5402 LBP3100 / LBP3010B The image formation system is the core of this equipment; it forms toner images on papers. The image formation system is comprised of the following components. The engine controller controls the laser scanner unit and high-voltage power supply circuit and forms images based on the video signals on papers.
  • Page 31: Static Latent Image Formation Block

    Chapter 2 4. Fixing block Step 6: Fixing 5. Drum cleaning block Step 7: Drum cleaning Electrostatic latent image formation block 2. Laser beam exposure Paper path Rotational direction of the drum 1. Primary charging Develoment 3. Development block Drum cleaning 7.
  • Page 32: Development Block

    Chapter 2 Laser beam Unexposed area Exposed area F-2-9 2.4.1.4 Development Block 0019-5407 LBP3100 / LBP3010B This block is comprised of one step; it puts toners to the static latent images on the surface of the photosensitive drum and visualizes the images using toner pro- jection development.
  • Page 33: Fixing Block

    Chapter 2 Photosensitive drum Media Transfer roller DC bias F-2-11 Step 5: Separation In this step, DC negative bias is applied to the static eliminator according to the elasticity of papers to separate the papers from the photosensitive drum. The static eliminator is used to stabilize the paper feed system (prevention of toner stray that appears as polka-dots on print images in a low-temperature, low-humidity envi- ronment), and neutralizes the electric charge at the back of papers.
  • Page 34: High-Voltage Control

    Chapter 2 Cleaning blade Photosencitive drum Cleaner container F-2-14 2.4.2 High-Voltage Control 2.4.2.1 Overview 0019-5443 LBP3100 / LBP3010B This circuit is comprised of the circuits that apply biases to the primary charging roller, developing cylinder, transfer roller, and the fixing control circuit. The CPU of the engine controller controls the high-voltage power supply circuit to generate these biases.
  • Page 35: Generating Transfer Bias

    Chapter 2 2.4.2.4 Generating Transfer Bias 0019-5446 LBP3100 / LBP3010B Transfer bias (TR) is a bias that is output to transfer toner to papers. There are two types of bias; DC positive bias and DC negative bias, and generated by the transfer high-voltage generating circuit in the high-voltage power supply circuit.
  • Page 36: Pickup And Feeding System

    Chapter 2 2.5 PICKUP AND FEEDING SYSTEM 2.5.1 Overview/Configuration 2.5.1.1 Overview 0019-5973 LBP3100 / LBP3010B The pickup/feeding system executes pickup and feeding of papers and is composed of the main motor, solenoid, and rollers. In this equipment, pickup from the pickup tray and manual feed tray is available. There is only a face-down delivery. Papers set on the pickup tray and manual feed tray are fed by the same pickup roller.
  • Page 37: Delay Jams

    Chapter 2 PS702 PS701 PS801 F-2-18 Whether jam occurs or not is judged according to whether a paper is absent/present on the sensor at the check timing that has been stored in the CPU of the engine controller. When the engine controller judged that jam has occurred, print operation is stopped and jam occurrence is noticed to the main controller. 2.5.2.2 Delay Jams 2.5.2.2.1 Delivery Delay Jam 0019-7892...
  • Page 38: External And Controls System

    Chapter 2 This function is to deliver the residual paper automatically when the delivery tray is opened at power-on or at a start of print operation. During initial operation, if the paper leading edge sensor (PS801) detects the paper, CPU determines that there is the residual paper at startup and informs it to the main controller, then stops a printer.
  • Page 39: Protective Functions

    Chapter 2 Engine controller Low-voltage power supply FU101 Fixing High-voltage control power supply Noise filter FU201 (110-127V model only) Noise filter +24V Frequency detection circuit FREQSNS (220-240V model only) SW501 +24V +24V generation circuit PWSV +24V +24V 24VOFF output switch circuit generation circuit +3.3V +3.3V...
  • Page 40: Engine Control System

    Chapter 2 2. 200V series products carry FU101 fuse only. 2.6.1.2.2 Safety function 0019-7693 LBP3100 / LBP3010B The host machine equips the function of stopping 24V of fixing assembly and the high voltage power unit to avoid users and engineers from getting burned or electric shock.
  • Page 41 Chapter 2 Engine controller Motor Fixing unit Fixing control Solenoid Low-voltage AC input power supply Sensor Transfer roller High-voltage power supply Toner Cartridge Switch Laser/scanner Main controller unit F-2-21 2-17...
  • Page 42: Fixing Unit/Delivery System

    Chapter 2 2.8 FIXING UNIT/DELIVERY SYSTEM 2.8.1 Overview/Configuration 2.8.1.1 Overview 0019-7077 LBP3100 / LBP3010B Fixing/delivery system consists of the fixing film unit, pressure roller and delivery roller etc. These rollers are driven by the main motor (M1). Toner is transferred on the paper and fused by the heat of the fixing heater on the fixing assembly and by the pressure from the pressure roller, then the paper is delivered from the fixing assembly.
  • Page 43: Various Control Mechanisms

    Chapter 2 Name [5] Fixing film unit [6] Fixing assembly - Fixing heater: This fixing assembly is equipped with 1 heater. Fixing heater (H1): For heating the fixing film (ceramic heater) - Thermistor: This fixing assembly is equipped with 1 thermistor. Main thermistor (TH1): For controlling the fixing heater temperature (contact type thermistor) - Temperature fuse: This fixing assembly is equipped with 1 temperature fuse.
  • Page 44: Protective Functions

    Chapter 2 Plain paper 600dpi 155 to 170 deg C 400dpi 170 to 190 deg C Plain paper L 600dpi 145 to 160 deg C 400dpi 160 to 180 deg C Thick paper 600dpi 180 deg C Thick paper H 600dpi 185 deg C Transparency...
  • Page 45 Chapter 2 according to the temperature in the following table. Print The number of sheets of continuous print (sheets) F-2-25 T-2-6 Paper type Plain paper/plain paper L Heavy paper/heavy paper L Postcard Postcard H Mode 2: sequence (For prevention of temperature increase in the edge) Condition: paper length is 264mm or longer while paper width is 190mm or shorter Operation: print speed drops to 3ppm from the 2nd sheet of continuous print.
  • Page 47: Chapter 3 Disassembly And Assembly

    Chapter 3 DISASSEMBLY AND ASSEMBLY...
  • Page 49 Contents Contents 3.1 EXTERNAL AND CONTROLS SYSTEM ........................3-1 3.1.1 Rear Cover ....................................3-1 3.1.1.1 Preparation for Removing the Rear Cover..............................3-1 3.1.1.2 Removing the Rear Cover ....................................3-1 3.1.2 Right Cover ....................................3-1 3.1.2.1 Preparation for Removing the Right Cover ..............................3-1 3.1.2.2 Removing the Right Cover....................................3-1 3.1.3 Left Cover ....................................
  • Page 50 Contents 3.4.2.1 Removing the Pickup Roller..................................3-16 3.4.3 Cassette Pickup solenoid................................3-17 3.4.3.1 Preparation for Removing the Pickup Solenoid ............................3-17 3.4.3.2 Removing the Pickup Solenoid..................................3-17 3.4.4 Cassette Separation Pad ................................3-18 3.4.4.1 Removing the Separation Pad..................................3-18 3.5 FIXING SYSTEM............................... 3-18 3.5.1 Fixing Unit ....................................
  • Page 51: External And Controls System

    Chapter 3 3.1 EXTERNAL AND CONTROLS SYSTEM 3.1.1 Rear Cover 3.1.1.1 Preparation for Removing the Rear Cover 0019-2062 LBP3100 / LBP3010B 1) Removing the Upper Cover (page 3-2)Reference[Removing the Upper Cover] 2) Removing the Left Cover (page 3-2)Reference[Removing the Left Cov- 3) Removing the Right Cover (page 3-1)Reference[Removing the Right Cover] 3.1.1.2 Removing the Rear Cover...
  • Page 52: Left Cover

    Chapter 3 F-3-2 F-3-3 3.1.3 Left Cover 3.1.4 Upper Cover 3.1.3.1 Preparation for Removing the Left Cover 3.1.4.1 Removing the Upper Cover 0019-2080 0019-2140 LBP3100 / LBP3010B LBP3100 / LBP3010B 1) Removing the Upper Cover (page 3-2)Reference[Removing the Upper 1) Open the delivery auxiliary tray [1] and delivery tray [2]. Cover] 3.1.3.2 Removing the Left Cover 0019-2081...
  • Page 53: Front Cover

    Chapter 3 3.1.5 Front Cover 3.1.5.1 Preparation for Removing the Front Cover 0019-2203 LBP3100 / LBP3010B 1) Removing the Upper Cover (page 3-2)Reference[Removing the Upper Cover] 2) Removing the Left Cover (page 3-2)Reference[Removing the Left Cov- 3) Removing the Right Cover (page 3-1)Reference[Removing the Right Cover] 3.1.5.2 Removing the Front Cover 0019-2204...
  • Page 54: Delivery Tray

    Chapter 3 3.1.7.2 Removing the Pickup Tray Unit 0019-3099 LBP3100 / LBP3010B Points to note at installation Make sure that the switch arm [1] does not contact with the edge of the plate 1) Remove the 4 screws [1]. [2] when attaching the cover. F-3-8 2) Turn the host machine [1] in the direction of the arrow.
  • Page 55: Drive Unit

    Chapter 3 3) Removing the Right Cover (page 3-1)Reference[Removing the Right Cover] 4) Removing the Front Cover (page 3-3)Reference[Removing the Front Cover] 3.1.8.2 Removing the Drive Belt 0019-2623 LBP3100 / LBP3010B 1) Remove the tension unit [1]. - 1 screw [2] F-3-11 2) Remove the drive cover [1].
  • Page 56: Main Drive Unit

    Chapter 3 F-3-13 4) Remove the drive belt [1]. 3.1.9 Main Drive Unit 3.1.9.1 Preparation for Removing the Main Motor 0019-2415 LBP3100 / LBP3010B 1) Removing the Upper Cover (page 3-2)Reference[Removing the Upper Cover] 2) Removing the Left Cover (page 3-2)Referense[Removing the Left Cov- 3) Removing the Right Cover (page 3-1)Referense[Removing the Right Cover] 4) Removing the Front Cover (page 3-3)Referense[Removing the Front...
  • Page 57 Chapter 3 F-3-16 3) Remove the tension unit [1]. - 1 screw [2] F-3-19 6) Free the motor harness [2] from the harness guide [1]. 7) Remove the motor guide [3]. - 1 screw [4] F-3-17 4) Disconnect the connecter [1]. F-3-18 5) Remove the motor driver PCB [1].
  • Page 58: Engine Controller Board

    Chapter 3 2) Remove the terminal [1] and free the harness [3] from the harness guide [2]. F-3-21 Points to note at installation When attaching the laser scanner cover [1], put the shutter lever [2] through the hole [3] on the scanner cover. F-3-23 3) Remove the boss [1] and remove the protective cover [2].
  • Page 59: Main Controller Pcb

    Chapter 3 F-3-27 3.1.12 Relay Board 3.1.12.1 Preparation for Removing the Memory Contact Unit 3.1.11 Main Controller PCB 0019-4853 LBP3100 / LBP3010B 3.1.11.1 Preparation for Removing the Main Controller 1) Removing the Upper Cover (page 3-2)Reference[Removing the Upper Cover] 2) Removing the Left Cover (page 3-2)Reference[Removing the Left Cov- 0019-3218 LBP3100 / LBP3010B 3) Removing the Right Cover (page 3-1)Reference[Removing the Right...
  • Page 60 Chapter 3 F-3-32 6) Free the harness [2] from the harness guide [1]. F-3-29 3) Disconnect the connecter [1] and put the connecter [1] through the hole [2] on the side plate [2]. F-3-33 7) Turn the host machine [1] in the direction of the arrow. F-3-30 4) Remove the harness [1] and take the harness [1] out from the guide hole [2].
  • Page 61 Chapter 3 F-3-35 9) Lift the memory contact unit [1] in the direction of the arrow and release the lower claw [2]. F-3-36 10) Remove the memory contact unit [1]. - 2 hooks [2] - 1 screw [3] F-3-37 3-11...
  • Page 62: Top Sensor

    Chapter 3 Points to note at installation When attaching the laser scanner cover [1], put the shutter lever [2] through the hole [3] on the scanner cover. 3.1.13 Top sensor 3.1.13.1 Preparation for Removing the Paper Leading Edge Sensor F-3-39 0019-4445 LBP3100 / LBP3010B 3) Disconnect the 4 connecters [1] and free the harness [3] from the harness...
  • Page 63: Sensor Boade

    Chapter 3 Points to note at installation When attaching the terminal [1], make sure that the contact spring [2] contacts as shown. F-3-42 3) Remove the 4 connecters [1] and free the harness [3] from the harness 3.1.14 Sensor Boade guide [2].
  • Page 64: Laser Exposure System

    Chapter 3 Points to note at installation When attaching the terminal [1], make sure that the contact spring [2] contacts as shown. F-3-45 3) Remove the laser scanner unit [1]. - 1 flat cable [2] - 1 connecter [3] - 4 screws [4] - Do not disassemble the laser scanner unit because it needs adjustment.
  • Page 65: Image Formation System

    Chapter 3 3.3 IMAGE FORMATION SYSTEM 5) Removing the Main Controller PCB (page 3-9)Reference[Removing the Main Controller PCB] 3.3.1 Transfer Charging Roller 3.4.1.2 Removing the Pickup Unit 0019-4145 LBP3100 / LBP3010B 3.3.1.1 Removing the Transfer Roller 0019-4421 1) Remove the inner rear cover [1]. LBP3100 / LBP3010B - 1 screw [2] 1) Open the delivery auxiliary tray [1] and the delivery tray [2].
  • Page 66: Cassette Pickup Roller

    Chapter 3 Points to note at installation When installing the pickup unit [1], make sure that the contact spring [2] contacts with [A] part. Also, make sure that the grounding contact point [3] contacts with [B] part. F-3-50 Points to note at installation When attaching the terminal [1], make sure that the spring contact point [2] 4) Disconnect the 4 connecters [1].
  • Page 67: Cassette Pickup Solenoid

    Chapter 3 2) Removing the Left Cover (page 3-2)Reference[Removing the Left Cov- 3) Removing the Right Cover (page 3-1)Reference[Removing the Right Cover] 4) Removing the Rear Cover (page 3-1)Reference[Removing the Rear Cover] 5) Removing the Main Controller PCB (page 3-9)Reference[Removing the Main Controller PCB] 3.4.3.2 Removing the Pickup Solenoid 0019-4448...
  • Page 68: Cassette Separation Pad

    Chapter 3 F-3-57 3.5 FIXING SYSTEM 3.5.1 Fixing Unit 3.5.1.1 Preparation for Removing the Fixing Unit 0019-4275 LBP3100 / LBP3010B 1) Removing the Upper Cover (page 3-2)Reference[Removing the Upper Cover] 2) Removing the Left Cover (page 3-2)Reference[Removing the Left Cov- 3) Removing the Right Cover (page 3-1)Reference[Removing the Right Cover] 4) Removing the Rear Cover (page 3-1)Reference[Removing the Rear...
  • Page 69 Chapter 3 F-3-61 7) Remove the fixing unit [1]. - 3 screws [2] F-3-59 3) Disconnect the 4 connecters [1]. 4) Free the harness [3] from the harness guide [2]. 5) Free the fixing harness [5] from the harness holder [4]. F-3-62 F-3-60 6) Remove the harness holder [1].
  • Page 70: Fixing Film Unit

    Chapter 3 3.5.2 Fixing Film Unit Points to note at installation 3.5.2.1 Preparation for Removing the Fixing Film Unit When attaching the fixing harness, wind the fixing harness [2] around the 0019-4355 LBP3100 / LBP3010B protrusion [1] of the harness holder and secure it with the harness guide [3]. 1) Removing the Upper Cover (page 3-2)Reference[Removing the Upper Cover] 2) Removing the Left Cover (page 3-2)Reference[Removing the Left Cov-...
  • Page 71: Fixing Pressure Roller

    Chapter 3 F-3-67 3.5.3 Fixing Pressure Roller 3.5.3.1 Preparation for Removing the Fixing Pressure Roller 0019-4362 LBP3100 / LBP3010B 1) Removing the Upper Cover (page 3-2)Reference[Removing the Upper Cover] 2) Removing the Left Cover (page 3-2)Reference[Removing the Left Cov- F-3-65 3) Removing the Right Cover (page 3-1)Reference[Removing the Right 4) Remove the right and left pressure plates [1].
  • Page 73: Chapter 4 Maintenance And Inspection

    Chapter 4 MAINTENANCE AND INSPECTION...
  • Page 75 Contents Contents 4.1 Periodically Replaced Parts ............................4-1 4.1.1 Periodically Replaced Parts ................................. 4-1 4.2 Consumables ..................................4-1 4.2.1 Consumables ....................................4-1 4.3 Periodical Service ................................4-1 4.3.1 Scheduled Servicing..................................4-1 4.4 Cleaning ..................................4-1 4.4.1 Cleaning Method..................................4-1...
  • Page 77: Periodically Replaced Parts

    Chapter 4 4.1 Periodically Replaced Parts 4.1.1 Periodically Replaced Parts 0019-6363 LBP3100 / LBP3010B There is no periodically replaced part with this machine. 4.2 Consumables 4.2.1 Consumables 0019-6365 LBP3100 / LBP3010B There is no consumable with this machine. 4.3 Periodical Service 4.3.1 Scheduled Servicing 0019-6366 LBP3100 / LBP3010B...
  • Page 78 Chapter 4 Clean it with a dry lint-free paper. 3) Transfer roller Basically, do not touch it with your hands or clean it. When cleaning is absolutely necessary, clean with a dry lint-free paper. Take care not to touch the roller and let solvents or oils be removed. 4) Pickup roller Clean it with a dry lint-free paper.
  • Page 79: Chapter 5 Troubleshooting

    Chapter 5 TROUBLESHOOTING...
  • Page 81 Contents Contents 5.1 MEASUREMENT AND ADJUSTMENT ........................5-1 5.1.1 Test Print ...................................... 5-1 5.1.1.1 Test Print Function ......................................5-1 5.1.2 Mechanical Adjustment ................................5-1 5.1.2.1 Checking the Pressure of the Pressure Roller (nip) ............................5-1 5.2 SERVICE TOOLS .................................5-2 5.2.1 Standard tools....................................5-2 5.2.2 Special Tool ....................................
  • Page 83: Measurement And Adjustment

    Chapter 5 5.1 MEASUREMENT AND ADJUSTMENT 5.1.1 Test Print 5.1.1.1 Test Print Function 0019-5267 LBP3100 / LBP3010B This equipment has a test print function to check if the printer engine nor- mally operates. Test patterns (horizontal lines) are output when executing this test print. Center Feed out direction The following is the operation procedure;...
  • Page 84: Service Tools

    Chapter 5 5.2 SERVICE TOOLS 5.2.1 Standard tools 0019-6360 LBP3100 / LBP3010B The followings are the required tools to perform the service operation. T-5-1 Tool name Tool number Usage/remarks Tool case TKN-0001 Jumper wire TKN-0069 With clip Gap gauge CK-0057 0.02 to 0.03mm Spring scale CK-0058...
  • Page 85: Service Message

    Messages are displayed on the message area [1] and message area (auxiliary) [2]. There are two types of messages; user message and service message. The user message prompts users to take some actions, and the service message prompts service engineers to do so. Canon LBP3100/LBP3108/LBP3150 F-5-3 The following are the details of the service message.
  • Page 86: Version Up

    Chapter 5 Error Details Measures Code E197 Error in engine communication - Replace the engine controller PCB An error in data communication occurs in the engine controller. E747 Error in main controller memory - Replace the main controller PCB Data of EEPROM on the main controller cannot be read/written. 5.4 Version Up 5.4.1 Upgrade 0019-6359...
  • Page 87: Chapter 6 Appendix

    Chapter 6 APPENDIX...
  • Page 89 Contents Contents 6.1 OUTLINE OF ELECTRICAL COMPONENTS......................6-1 6.1.1 Clutch/Solenoid.................................... 6-1 6.1.1.1 Solenoid...........................................6-1 6.1.2 Motor......................................6-1 6.1.2.1 Motor..........................................6-1 6.1.3 Sensor......................................6-2 6.1.3.1 Sensor ..........................................6-2 6.1.4 Switch ......................................6-2 6.1.4.1 Switch..........................................6-2 6.1.5 PCBs ......................................6-3 6.1.5.1 PCB ..........................................6-3...
  • Page 91: Outline Of Electrical Components

    Chapter 6 6.1 OUTLINE OF ELECTRICAL COMPONENTS 6.1.1 Clutch/Solenoid 6.1.1.1 Solenoid 0019-6135 LBP3100 / LBP3010B F-6-1 T-6-1 Code Name Pickup solenoid 6.1.2 Motor 6.1.2.1 Motor 0019-6121 LBP3100 / LBP3010B F-6-2 T-6-2 Code Name Main motor...
  • Page 92: Sensor

    Chapter 6 6.1.3 Sensor 6.1.3.1 Sensor 0019-6130 LBP3100 / LBP3010B F-6-3 T-6-3 Code Name Fixing delivery sensor Paper width sensor Paper leading edge sensor 6.1.4 Switch 6.1.4.1 Switch 0019-6138 LBP3100 / LBP3010B F-6-4 T-6-4 Code Name Control key switch Power switch...
  • Page 93: Pcbs

    Chapter 6 Code Name Door switch 6.1.5 PCBs 6.1.5.1 PCB 0019-6124 LBP3100 / LBP3010B F-6-5 T-6-5 Code Name Engine controller PCB Main controller PCB Memory PCB Motor drive PCB...
  • Page 95 Sep 1 2008...

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