Maintenance And Adjustments - MOTO GUZZI Le Mans 850 Additions And Changes To The Workshop Manual

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MAINTENANCE AND ADJUSTMENTS
Adludng the cfutch
control lev.r
(fig,
363)
If the free play at the handlebar
is
higher or
lower than
4 rnm screw
in or
out adjuster
..
4
..
to
obtain
the
correct
play.
This
adjustment can
also be done by
slackening
nuts
«C
..
and
acting
on
adjuster
..
8
.. on the
R/
H
side
of
the gearbox.
Adjusting the Iront brake conlrol lever
(fig.
364)
Proceed as follows:
-
set a feeler
gauge
..
A
..
between lever
and
float
in master cylinder, then
act on
screw
..
8
•.
Specified plllV is:
0,05
-
0,15 mm.
Checking
the
brate pad w •• rlng
Every
500 km check
the brake pad
thickness:
-
wear limit
mm 6 about
-
new pad
mmS
If
the thickness is
under
the wear
limit,
it
is
necessary to replace the pads.
After this operation
has been
carried out, do
not bleed
the
ai
r from
the braking
ci
rcuit
but
only
operate the
lever
,,
8 .. fig
.
365 several times until
the caliper pistons reach
their
normal
position.
8y
the
replacement
of pads check
also the
con-
ditions
of the
fluid pipes
and replace them Im-
mediately in case of damage.
Checking the brake dilci
tol_
flg.36S and
368
The brake disc must be accurately
clean,
without
oil,
fat
or other
dirt and must not
show
any deep
scoring.
In
case
of replacement or overhauling
of the
brake disc,
it is
necessary to
check its
wobbling
.
This checking is carried out by means
of
a
proper gauge that must not read more than
0,2
mm.
Should the measurement be higher,
carefully
check the mounting
condition of the
disc
on
the
hub
and the
play of bearings
on
the hub
itself.
The loading torque
of
the screws
securing
disc
to hub
is 2,2 -:-
2,4 Kpm.
Checking the fluid level and changing the fluid
In re .. rvol,..
(fig.
365-366)
For
a good
working of
brakes,
these directions
are to be
followed:
1. Periodically
check
the flu id
level
which has to
be
at
the
transparent
part
..
C.
of the
fluid reser-
voir
.,A
..
.
Such level
must never fall
under this
transparent
part.
2. periodically
(or whenever
necessary) top up
in the fluid reservoir
"A
..
after
loosening the
cap
.,
0
..
and
taking
off the rubber
gaiter.
The
minimum flu id level in the reservoir
for
front
left and rear brake
is
warned by a warn-
ing
light
..
8 .. in
fig. 372 which is located on the
instrument
panel and actuated by
cutout ..
C.
(fig
.
366).
Topping up
in
this reservoir is made possible by
unscrewing
the
cap
..
0.
of reservoir
cA ..
fig.
366
after detaching the
electric
wiring.
For topping up use frnh ftuld taken from .. aled
contalnert to be opened only by
u ...
3.
Completely
renew the brake fluid every 15000
km or
at
least
once a year.
4. The fluid pipes have to be always full and
without air
;
a
long
and
elastic
movement
of the
control
lever
.8,.
evidences the presence of air.
No alcohol
is
to be used for washing and no
compressed
air for drying up; use
trichloroethy-
lene for metallic parts.
Recommended
fluid
:
..
AGIP F. 1 8rake Fluid SAE
J
1703,..
Air bleeding (fig. 365 and 366)
Th
is operation
is required when the movement
of the control
lever is long and elastic because
of
the presence
of
air
inside
the braktng
circuits.
Proceedings are
as follows:
Right front br.klng clrcuH
(fig.
365)
-
Turn
the
handlebar until
the
master
cylinder
"A
..
reaches the horizontal position.
-
If
necessary,
top up
in
the fluid
reservoir
"A ..
(that care that
during the air
bleeding
the
fluid level
does not fall under the reservoir
trans-
parent
part.)
-
Act on
a
caliper
body
.F,.
at a time.
1
Take out the rubber covers then fit the trans-
parent
flexibles
pipes
"G,. on
the drain plugs
..
E
..
;
the other
ends of
Ihese pipes will be plung-
ed into a transparent
container
.H.
partially
filled up with fluid
of
the
same
type.
2
Loosen the drain plug .. E
...
3
Fully
operate several
times the brake
control
lever
..
8
.
on
the handlebar paying attention to
release it
slowly
and wait for a few
secondts
before operating it
again. Repeat this operation
until the
pipes plunged
in
the transparent con-
tainer emit
airless fluid
.
4
Keep
the
control
lever
..
8.
fully
drawn and
lock
the
drain plug
.
E.; then remove the pipes
.,
G
..
and fit the rubber covers.
II the air bleeding has been
correctly carried
out. a
direct and efficient working of the fluid
will be realized immediately after the initial
idle
movement
of
the lever
..
8,.: otherwise repeat the
whole operation.
189

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