TDK-Lambda HFE2500 Series Instruction Manual
TDK-Lambda HFE2500 Series Instruction Manual

TDK-Lambda HFE2500 Series Instruction Manual

Optional pmbus hfe2500 series; hfe2500/s series;
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HFE2500 Series & HFE2500/S Series (Optional PMBus) Instruction Manual
HFE2500 SERIES SPECIFICATIONS:
1 Rated output voltage
2 Output voltage set point
3 Output voltage range
4 Rated Output Current at 180 < Vin ≤ 265Vac
5 Rated Output Current at 170 ≤ Vin ≤ 180Vac
6 Rated Output Current at 100 ≤ Vin ≤ 132Vac
7 Rated Output Current at 85V ≤Vin < 100Vac
8 Rated output power 180 < Vin ≤ 265Vac
9 Rated output power 170 ≤ Vin ≤ 180Vac
10 Rated output power 100 ≤ Vin ≤ 132Vac
11 Rated output power 85Vac ≤ Vin < 100Vac
12 Input voltage / frequency range
13 Maximum input current
14 Power Factor (Typ)
15 Efficiency at 75% rated load (Typ)
16 Efficiency at 100% rated load (Typ)
17 Inrush current
18 Hold-up time
19 Maximum line regulation
20 Maximum load regulation
21
Output Ripple and noise P-P
22 Temperature stability
23 Temperature coefficient
24 Remote sensing
25 Parallel operation
26 Series operation
27 Over current protection
28 Over voltage protection
29 Over temperature protection
30 Remote On/Off control
31 "DC OK" signal
32 Over-Temperature warning
33 "AC FAIL" signal
34 Auxiliary power supply output
35 Vout programming by external voltage
36 Vout programming by external resistor
37 OCP programming by external voltage
38 Front panel indicators
39 I²C Interface
40 Operating temperatue
41 Storage temperature
42 Operating humidity
43 Storage humidity
44 Cooling
45 Vibration
46 Shock
47 Conducted emission
48 Radiated emission
49 Immunity
50 Applicable safety standards
51 Withstand voltage
52 Insulation resistance
53 Leakage current
54 Weight (Typ)
55 Size (W*H*D)
(*1)
(*1)
(*1)
(*1)
(*2)
(*3)
(*3)
(*3)
(*3)
(*4)
(*13)
mS
(*5)
(*6)
0~+70°C
(*7)
mV
-10~0°C
mV
PPM/°C
(*8)
(*9)
85 ≤ Vin ≤ 132Vac
170 ≤ Vin ≤ 265Vac
(*10)
(*3)
(*11)
(*14)
(*12)
mA
HFE2500-12/S
V
12
V
12+/-1%
V
9.6~13.2
A
200
A
200
A
125
A
Linear derating 1.3% per 1VAC from output current at 100VAC
W
2400
W
W
1500
W
Linear derating 1.3% per V
---
85~265Vac continuous, 47~63Hz, Single phase
A
---
>0.99/0.98 @ 115/230V and maximum output power
%
90/92%
%
89/91%
A
≥ 10mS typical at 115/230Vac input, rated output voltage and
less than 80% of rated load.
%
%
240
360
0.05% of rated Vout for 8hrs after 30min warm-up. Constant
%
line,load and temperature.
---
Possible. Refer to instruction manual.
Possible. Single wire current share, 5% accuracy of rated Iout, up
---
to 8 units of the same voltage and the same current rating.
---
Possible (with external diodes), 2 units. Refer to instruction manual.
%
Minimum 110% of rated output current.
105~120% of rated output current.
V
Tracking OVP, range: 1.1xVout, accuracy: +/-3%
---
Inverter shut down method, automatic reset.
Two complementary inputs. By electrical signal or dry contact.
---
Refer to instruction manual.
Tracking, On when Vout>90+/-5% of set output voltage.
---
Open collector signal. Max.sink current: 10mA
Refer to Instruction Manual.
Refer to instruction manual. Open collector signal, Max. sink
---
On when 270Vac>Vin>85Vac. Open collector signal, Max. sink
---
---
11.2~12.5V, 0.5A. 240mVp-p ripple and noise.
---
By 0~5V, equal to Vout min ~ Vout max. Refer to Instruction Manual.
---
By 1Kohm potentiometer . Refer to Instruction Manual.
---
By 0~5V. Refer to Instruction Manual.
---
AC OK, DC OK/FAIL. Refer to Instruction Manual.
---
Optional, PMBus compatible. Refer to Instruction Manual.
---
-10~50°C: 100% load. Derate 2%/°C, 50°C to 60°C, Derate
2.5%/°C, 60°C to 70°C.
---
---
10~90% RH, no condensation.
---
10~95% RH, no condensation.
By internal Fans. Variable speed control by ambient temperature
---
---
Built to meet IEC60068-2-64 (Basic Transportation)
---
Built to meet IEC60068-2-27 (Basic Transportation)
---
Built to meet EN55022 Class B, FCC part 15 Class-B, VCCI Class-B
---
Built to meet EN55022 Class A, FCC part 15 Class-A, VCCI Class-A
Built to meet IEC61000-4-2 (Level 2,3),
---
-3 (Level 2), -4 (Level 2), -5 (Level 3,4), -6 (Level 2), -8 (Level 4), -11
---
UL60950-1, EN60950-1
Input-Output: 3000Vrms, 1min. Input-Ground: 2000Vrms, 1min.
---
Output - Ground: 500VAC 1min.
---
More than 100Mohm at 25°C and 70% RH. Output-Ground: 500Vdc
Less Than 0.75/1.5mA at 115/230Vac range
Kg
---
107x41x325mm Refer to Outline Drawing.
1
HFE2500-24/S
HFE2500-48/S
24
48
24+/-1%
48+/-1%
19.2~29.0
38.4~58
104
52
100
50
62.5
31.25
2496
2496
2400
1500
1500
15/12A
90/92%
91/93%
89/91%
90/92%
Less than 50A
0.25%
0.50%
240
480
360
780
+/-200
current: 10mA.
current: 10mA.
-10~70°C.
-30~85°C
and power level.
Output - Ground:
2250VDC 1min, (POE)
Max 2.1

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Summary of Contents for TDK-Lambda HFE2500 Series

  • Page 1 HFE2500 Series & HFE2500/S Series (Optional PMBus) Instruction Manual HFE2500 SERIES SPECIFICATIONS: HFE2500-12/S HFE2500-24/S HFE2500-48/S 1 Rated output voltage 2 Output voltage set point 12+/-1% 24+/-1% 48+/-1% 3 Output voltage range 9.6~13.2 19.2~29.0 38.4~58 4 Rated Output Current at 180 < Vin ≤ 265Vac (*1) 5 Rated Output Current at 170 ≤...
  • Page 2 Notes: *1 Refer to Fig. 1 *2 For cases where conformance to various safety standards (UL, EN etc.) is required, to be described as 100-240Vac (50/60Hz). *3 At 115/230Vac, 25˚C ambient temperature. *4 Not applicable for the noise filter inrush current less than 0.2mS. *5 From 85~132Vac or 170~265Vac, constant load.
  • Page 3 1200W 1080W 960W 85Vac 100Vac 132Vac 170Vac 265Vac All Output Voltages Fig B. Output Power derating at temp 60°C. Pout HFE2500 Series 1500W 900W 810W 720W 85Vac 100Vac 132Vac 170Vac 265Vac All Output Voltages Fig C. Output Power derating at temp 70°C.
  • Page 4 HFE 2500 Series Outline Drawing...
  • Page 5: Rear Panel In/Out Connector Pins Function Description

    REAR PANEL IN/OUT CONNECTOR PINS FUNCTION DESCRIPTION Pin # Function Description Referenced to A1 ~ A10 Main Negative Output Voltage A11 ~ A20 Main Positive Output Voltage Return for the following control signals: ENABLE, INHIBIT; supervisory signals TEMP ALARM, AC FAIL, AUX, DC OK, PS EXIST; SIGNAL RETURN and PMBus signals: SCL, SDA, SMB ALERT;...
  • Page 6: Front Panel Indicators

    FRONT PANEL INDICATORS DC OK – LED indicator: GREEN when Output Voltage is above 90% ± 5% of set Output Voltage. when Output Voltage falls below 90% ± 5% of set Output Voltage. AC OK – LED indicator: GREEN when Input Voltage is 85Vac<Vin<270Vac. when the Input Voltage is 85Vac>Vin or Vin>270Vac.
  • Page 7: Regulatory Notices

    Sicherheitsvorschriften entstehen können. CAUTION: HFE2500-xy units are not authorized for use as critical component in nuclear control systems, life support systems or equipment for use in hazardous environments without the express written approval of the managing director of TDK-Lambda. Vorsicht Dieses Produkt ist nicht für die Verwendung als kritische Komponente in nuklearen Steuerungssystemen, lebenserhaltenden...
  • Page 8 PARTS SUBSTITUTIONS & MODIFICATIONS Parts substitutions and modifications are authorized TDK Lambda service personnel only. For repairs or modifications, the instrument must be returned to TDK Lambda service facility. AC INPUT Do not connect HFE2500-xv unit to mains supply exceeding the input voltage and frequency rating. The input voltage and frequency rating is: 100-240V~, 50/60Hz.
  • Page 9: Single Unit Operation

    ATTENTION: Power supplies are factory programmed to the rated output voltage. For applications requiring lower / higher voltage power supplies should be adjusted to the required voltage befor connection to the load. 1. SINGLE UNIT OPERATION 1.1 Basic configuration (Local Sense) For basic configuration: •...
  • Page 10 1.6. OUTPUT VOLTAGE PROGRAMMING by External Voltage. Output Voltage of HFE2500 Series can be programmed by external voltage source between approximately 80%-120% for 24V, 48V and 80%-110% for 12V of nominal output voltage (For Output voltage limits see Graph enclosed).
  • Page 11 1.8 OVER CURRENT PROGRAMMING by External Voltage Over Current Protection (OCP) can be programmed by external voltage source 0~5V. Nominal OCP value is achieved by connecting to internal 5V source (V_REF, B19) or to external voltage source. By changing the Current Programming Voltage OCP level could be decreased down to ~40% of Nominal Output Current.
  • Page 12 2. POWER SUPPLIES CONNECTION 2.1. PARALLEL OPERATION • Up to 8 x HFE2500 units with the same rating (voltage and current) can be used in parallel to increase the output current. • By connecting the CS signal between the paralleled units, automatic current balance is achieved with accuracy of Accuracy ±10%: 20% ≤...
  • Page 13: Series Operation

    • Controls Monitoring signals and +12V AUX are referenced to “SIGNAL RETURN” and may be connected in parallel. Diodes rated to at least Vout max and lout max are supplied by user Fig 2.2 HFE2500 series connection (remote sense configuration)
  • Page 14 3. PMBus Interface Option ( /S Option ) HFE2500 SERIES I2C SPECIFICATIONS: FEATURES: Output voltage measurement. Output voltage programming. Output current measurement. Internal ambient temperature measurement. Product information Status information SMBus alert Clock frequency: 100KHz Address lines: 4 1. OUTPUT VOLTAGE MEASUREMENT...
  • Page 15: Serial Data

    3. PMBus Interface Option ( /S Option ) The communications bus signals are powered by an external 3.3V power source pulled up with a 1.5kΩ resistor 3.1 HFE_2500 may have optional Power Management Bus (PMBus) hardware. The PMBUS interface in the HFE2500 (/S option) includes: •...
  • Page 16: Pmbus Command Set

    4. PMBus COMMAND SET The interval between two consecutive commands to the power supply should be at least 25ms to ensure proper monitoring fuctunality 4.1 READ_STATUS This Command is used to read the status of the Power Supply. The Status information is stored in a special register called the “STATUS REGISTER”. The PMBUS reads 8 different types of Faults and Warnings.
  • Page 17: Programming And Monitoring Functions

    4.5 PROGRAMMING AND MONITORING FUNCTIONS For Monitoring and Programming functions use the following equation. This is the direct data format. Y = (mX + b )* 10 X = (Y*10 - b )/m Where Y - digital value sent or received from the supply. X is the normal value (V, A, °C) m, b, R - coefficients that are explained in Table 1.
  • Page 18 4.5.2 MONITORING THE OUTPUT CURRENT (READ_IOUT) The accuracy of the current reading is +/-10% The read back output current can be calculated using the “Direct data Format”. Refer to Table 1 for the Coefficients for calculating the Output Current. Command Used Type #Data bytes Read Word...
  • Page 19 Example: Power Supply HFE2500-24; To program the maximum programmable output voltage to 29V Send (853x29+(-15360))/10 = 938 (DEC) 4.5.6 PROGRAMMING THE OUTPUT CURRENT LIMIT (please refer to pg. 11, Fig 1.8.1) The accuracy of the Current Limit Programming is +/-5% It is possible to program the OCP with the PMBUS.

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