MORTEX G18D SERIES Installation Instructions Manual

Sealed combustion downflow gas furnace sizes: 60, 70, 77, 90
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SEALED COMBUSTION
DOWNFLOW GAS FURNACE
M ODELS :
G18D SERIES,
FOR INSTALLATION IN:
MANUFACTURED (MOBILE)
HOMES, RECREATIONAL VEHICLES, PARK MODELS,
MODULAR HOMES AND BUILDINGS.
CONTENTS
General Information ...........................................
Speci cations ...................................................
Safety Conditions ..............................................
Installation Standards .........................................
High Altitude Installation ....................................
Installation Clearances .......................................
Return Air ......................................................
Alcove & Closet Installation ................................
Air Distribution Systems ......................................
Duct Connector/Base .........................................
Install Furnace ...................................................
Roof Jack Selection ............................................
Installing In Snow Regions ..................................
Roof Jack On High-Pitch roof ...............................
Connect Power Supply Wires ..............................
Wall Thermostat ................................................
Connect Thermostat Wires ..................................
Gas Piping ..................................................
High Altitute Deration Chart ..............................
Final Procedure ...............................................
Blower Performance Chart ................................
Wiring Diagrams .......................................

GENERAL INFORMATION

These down ow sealed combustion furnaces install in
Manufactured Homes, Recreational Vehicles or Modular
Construction. The furnaces conform to Part 3280 (a)(2)
of HUD Manufactured Homes Construction and Safety
Standards. They must be installed only with listed RJ-Roof
Jack, Sealed Combustion venting system.
NOTE: These instructions are intended to assist quali ed
individuals experienced in the installation of heating
equipment.
Some state and local codes require installation
personnel to be licensed. Read all instructions before
starting the installation.
SAVE THIS MANUAL
INSTALLATION INSTRUCTIONS
SIZES: 60, 70, 77, 90
PAGE
1
2
3
3
3
3
4-5
5
6
6
7
7
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8
8
8
9
9
9
9-10
11
12
12
13
14-16
CAUTION: READ ALL SAFETY GUIDES
BEFORE INSTALLING THIS GUIDE
WARNING
!
RISK OF FIRE OR ELECTRICAL SHOCK
Only quali ed service personnel shall be used to
install and provide maintenance of this furnace.
NOTICE - Furnace set-up and any adjustment needed is
responsibility of the installer/retailer/ contractor and is
not covered by the furnace manufacturers warranty.
CHECKLIST: FURNACE START-UP
1. Has furnace roof jack crown been correctly installed.
2. Has the furnace gas valve and burner ori ce
been cleaned.
3. Is the gas line outlet pressure set for the fuel used.
4. If the home uses a crossover air connector duct, is it
installed per homebuilders installation instructions.
5. Has furnace been operated through complete
heating cycle.
1

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Summary of Contents for MORTEX G18D SERIES

  • Page 1: Table Of Contents

    INSTALLATION INSTRUCTIONS SEALED COMBUSTION DOWNFLOW GAS FURNACE M ODELS : SIZES: 60, 70, 77, 90 G18D SERIES, FOR INSTALLATION IN: MANUFACTURED (MOBILE) CAUTION: READ ALL SAFETY GUIDES HOMES, RECREATIONAL VEHICLES, PARK MODELS, BEFORE INSTALLING THIS GUIDE MODULAR HOMES AND BUILDINGS.
  • Page 2: Speci Cations

    Floor to Duck 6 in. - 8 in. STD 90-DCU0-03 86AA0015 Duct Conn + 87FB0005 Flr Base Floor to Duck 8 in. - 12 in. 90-CABEXT4 White, Top, Cabinet Extender Plate Fill alcove 76” top opening Mortex Products Inc. / Fort Worth, TX 76106 G18D Installation Instructions...
  • Page 3: Safety Conditions

    For installation on combustible flooring (except carpeting) using manufacturers supplied floor base P/N 87FB0005 and duct Connector Series P/N 86AA001, included in 90-DCU0-01/03 kits. Mortex Products Inc. / Fort Worth, TX 76106 G18D Installation Instructions...
  • Page 4: Return Air

    5. Materials located in the return duct system have a flame spread classification of 200 or less. 6. Non-combustible pans having one-inch upturned flanges are located beneath openings in the floor return duct system. Mortex Products Inc. / Fort Worth, TX 76106 G18D Installation Instructions...
  • Page 5: Alcove & Closet Installation

    G18D Series Gas Furnace INSTALLATION INSTRUCTIONS RETURN AIR Mortex Products Inc. / Fort Worth, TX 76106 G18D Installation Instructions...
  • Page 6: Air Distribution Systems

    G18D Series Gas Furnace INSTALLATION INSTRUCTIONS AIR DISTRIBUTION SYSTEMS DUCT CONNECTOR / BASE INSTALLATION Mortex Products Inc. / Fort Worth, TX 76106 G18D Installation Instructions...
  • Page 7: Install Furnace

    115 1/2” - 145 1/2” 90-RJS6399-AL 63” - 99” 3/12 119” - 155” 140 1/2 - 176 1/2” PART NO. MUST USE ROOF JACK CROWN WITH: 90-RJCRWN-AL ROOF JACK BODY Mortex Products Inc. / Fort Worth, TX 76106 G18D Installation Instructions...
  • Page 8: Cut Opening & Install Roof Jack

    1 – 11/2” apart. Caulk again to ensure a leak tight joint. 9. Install roof jack crown and fasten to roof jack body with three (3) screws (provided) using pre-punched holes. Mortex Products Inc. / Fort Worth, TX 76106 G18D Installation Instructions...
  • Page 9: Connect Power Supply Wires

    Over pressure may void the warranty and voltage pigtails at the of the control panel. damage the valve which could cause an explosion, re or asphyxiation. 3. Connect low voltage wires to the wall thermostat. Mortex Products Inc. / Fort Worth, TX 76106 G18D Installation Instructions...
  • Page 10 60 furnace and allow burner to run until furance cools down and blower shuts off before shutting off electrical supply. Mortex Products Inc. / Fort Worth, TX 76106 G18D Installation Instructions...
  • Page 11: High Altitute Deration Chart

    6,000 - 10,000 FT 70,000 G18HA0771 0 - 5000 FT 77,000 G18HA0772 6,000 - 10,000 FT 77,000 G18HA0901 0 - 5000 FT 90,000 G18HA0902 6,000 - 10,000 FT 90,000 Mortex Products Inc. / Fort Worth, TX 76106 G18D Installation Instructions...
  • Page 12: Final Procedure

    3. Make sure that the filters are clean and return grills are not obstructed. The supply registers should be open. FINAL PROCEDURE AIR CONDITIONING SYSTEMS Mortex Products Inc. / Fort Worth, TX 76106 G18D Installation Instructions...
  • Page 13: Blower Performance Chart

    G18D BLOWER PERFORMANCE CHART DUCT CONNECTOR 90-DCU0-01 - 1” - 4” 88AA0013 4 1/2" 86AA0014 90-DCU0-01 - 6” - 8” 8 1/4" 86AA0015 90-DCU0-01 - 8” - 12” 12 1/4" Mortex Products Inc. / Fort Worth, TX 76106 G18D Installation Instructions...
  • Page 14: Wiring Diagrams

    G18D Series Gas Furnace INSTALLATION INSTRUCTIONS Mortex Products Inc. / Fort Worth, TX 76106 G18D Installation Instructions...
  • Page 15 G18D Series Gas Furnace INSTALLATION INSTRUCTIONS Mortex Products Inc. / Fort Worth, TX 76106 G18D Installation Instructions...

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