MORTEX E30A2D005AAA User's Information Manual

E30 series downflow single and two stage electric furnace

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USERS INFORMATION MANUAL
DOWNFLOW
SINGLE AND TWO STAGE
ELECTRIC FURNACE
MODELS: E30 SERIES
1 – General
2 – Safety
3 – Owners Information & Seasonal Information
1 – Safety
2 – Furnace Maintenance
3 – Furnace Controls
4 – Sequence of Operation
1 – Component Locations
2 – Return Air Louvered Door
3 – Return Air Louvered Door Filter Locations
4 – Coil Cabinet Top Pleated Filter Location
5 – 97 FG "A" Coil Hanging Filter Location
6 – Replacing The Coil Cabinet Front Door
7 – Control Box Cover
8 – Blower Assembly and Mounting Screw Location
9 – Control Box and Blower Component Locations
10 - PSC Motor Speed Tap Isolation Relay
1 – X-13 Motor Terminal Connections
2 – Factory Speed Tap Settings
3 – Blower Performance 1/3 HP – PSC Motor
4 – Blower Performance 1/3 HP – X-13 Motor
5-1 – Blower Performance 1/2 HP - X-13 Motor
5-2 – Blower Performance 1/2 HP - X-13 Motor
6 – Blower Performance 3/4 HP - X-13 Motor
7-1 – Blower Performance 1/2 HP - PSC Motor
7-2 – Blower Performance 1/2 HP - PSC Motor
Contact us by mail: Manufactured and Distributed by
SECTION I: GENERAL
The following list includes important facts and information regarding
the electric furnace and its inclusions.
1.
Furnace is rated at 240 volts AC at 60 Hertz
2.
Furnace is the same cabinet size for all models
3.
All furnaces are equipped with a blower for A/C or Heat Pump
operation.
4.
This furnace is designed for downflow and horizontal
application.
5.
This furnace must not be operated without furnace door
installed.
NOTE: This furnace and its components listed on the A/C and Heat
Pump equipment sticker were listed in combination as a system by
ETL for the United States.
MORTEX PRODUCTS INC 
LIST OF SECTIONS – USERS INFORMATION MANUAL
LIST OF SECTIONS – SERVICE AND MAINTENANCE MANUAL
LIST OF FIGURES
LIST OF TABLES
CONTACT INFORMATION
FORT WORTH, TX 76106 
For Installation In:
1. Manufactured (Mobile) Home
3. Modular Homes & Buildings
1
4 – Start Up & Shutdown Instructions
2
5 – Owner Maintenance
3
7
5 – Trouble Shooting
8
6 – Blower Performance
9
7 – Accessories Parts
9
8 – Replacement Parts
3
11 – Time Delay Relay Terminal Designations
5
12 – X-13 Motor Terminal Locations
5
13 – Heater Relay Terminal Designations
Blower Mounting Plate and Screw Locations
6
14 –
6
15 – Replacement Parts Drawing 1/3 HP PSC Motor
6
16 – Replacement Parts Drawing 1/3 HP X-13 Motor
8
17 – Replacement Parts Drawing 1/2 HP X-13 Motor
8
18 – Replacement Parts Drawing 3/4 HP X-13 Motor
9
19 - Replacement Parts Drawing 1/2 HP PSC Motor
10
20 - Replacement Parts Drawing 3/4 HP PSC Motor
11
8 - Blower Performance 3/4 HP - PSC Motor
13
9 - Accessory Parts List
14
10 – Replacement Parts List 1/3 HP – PSC Motor
15
11 – Replacement Parts List 1/3 HP – X-13 Motor
16
12 – Replacement Parts List 1/2 HP – X-13 Motor
17
13 – Replacement Parts List 3/4 HP - X-13 Motor
18
14 – Replacement Parts List 1/2 HP - PSC Motor
19
15 – Replacement Parts List 3/4 HP – PSC Motor
20
Mortex Products Inc.
501 Terminal Rd
Fort Worth, TX 76106
FIRE OR ELECTRICAL HAZARD
Failure to follow the safety warnings exactly could result in
serious injury, death, or property damage.
A fire or electrical hazard may result causing property
damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance
USERS MUST READ ALL INSTRUCTIONS IN THIS MANUAL AND
THIS MANUAL MUST BE SAVED FOR FUTURE REFERENCE
2. Recreational Vehicle
4. Residential Homes
www.mortx.com
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Summary of Contents for MORTEX E30A2D005AAA

  • Page 1 15 – Replacement Parts List 3/4 HP – PSC Motor 7-2 – Blower Performance 1/2 HP - PSC Motor CONTACT INFORMATION Contact us by mail: Manufactured and Distributed by Mortex Products Inc. 501 Terminal Rd www.mortx.com Fort Worth, TX 76106...
  • Page 2 11. If the furnace is installed in a residential garage it must be installed so that the electric heaters are located not less than 18 inches above the floor and the furnace must be located or protected to avoid physical damage by vehicles. MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 2 ...
  • Page 3 8. Problems caused by dirty air filters. 3. The return and supply duct connections are physically 9. Problems caused by restrictions in the return or supply air sound and are sealed to the furnace casing. flow causing low air flow. MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 3 ...
  • Page 4: General

    Air filters must be checked every month and replaced as needed. Figures 2 and 3 indicate the location of the air filters if you have a louvered return air door. MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 4 ...
  • Page 5 Return Air Grille Air Filters 9. Follow the “Turn On / Start the Appliance” in the Follow these easy steps to replace the filters located in the Startup and Shutdown Instructions section of these return air grille: instructions. MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 5 ...
  • Page 6 Make sure the flow arrows on the air filter are pointing towards the coil. Figure 4: Coil Cabinet Top Return Pleated Air Filter Location. Figure 6: Replacing The Coil Cabinet Door. Figure 5: Reinstalling the Solid Coil Cabinet Door. MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 6 ...
  • Page 7: Safety

    Verify proper operation after servicing by turning the Refer to this manual for assistance or for additional thermostat above the room temperature for a brief information consult the Technical Support Group. period of time to ensure future furnace operation MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 7 ...
  • Page 8: Furnace Maintenance

    Be careful not much hotter temperature causing premature component to damage the heater elements with the vacuum hose or failure. the brush. 12. Check the evaporator coil compartment for dirt, dust or debris and remove any that exists. MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 8 ...
  • Page 9: Furnace Controls

    The indoor fan motor is energized from the “G” terminal on the thermostat causing the time delay relay to start the on-time normally closed contacts on the isolation relay open and MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 9 ...
  • Page 10 #3). The isolation relay coil is energized closing the normally furnace control box door. open contacts (Terminals #2 and #4) and opening the normally closed contacts (Terminals #5 and #6) sending 24 VAC to the selected X-13 motor speed tap wire connected to isolation MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 10 ...
  • Page 11: X-13 Motor Terminal Connections

    4 kW Heater = 16.7 amps terminal #3. 5 kW Heater = 20.8 amps If 24 VAC is present at the terminal #3 replace the 6 kW Heater = 25.0 amps TDR. The heater design is as follows: MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 11 ...
  • Page 12 4. Remove the two screws on the right side of the blower contact with moving parts, such as the blower wheel. .This mounting plate. can cause serious personal injury 5. Slide the blower out of the blower compartment and set on the floor. MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 12 ...
  • Page 13: Factory Speed Tap Settings

    Note: When setting up the speed tap on the E30B furnaces with the X-13 motor the coil face area must be taken into account so as not to exceed 330 Feet Per Minute of air across the coil. Anything higher will blow water off the coil and will be the responsibility of the installing contractor. Table 2: Factory Speed Tap Settings MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 13 ...
  • Page 14: Blower Performance

    1331 1250 1180 1094 1005 CFM with Coil 96‐8G4W‐OP 1197 1163 1113 1060  with Cabinet 97‐FSOB‐21 MEDIUM 1418 1352 1292 1213 1119 1062 Table 3: Blower Performance -10 X 9 Morrison Wheel - 1/3 HP 3 SPD PSC Motor (With Air Filters) MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 14 ...
  • Page 15 1086 1046 or 97‐FLSF‐21 CFM with Coil  96‐8G4W‐OP  MED‐LO with Cabinet MEDIUM 1051 1012 97‐FSOB‐21 MED‐HI 1251 1216 1169 1132 1093 1053 Table 4: Blower Performance -10 X 9 Morrison Wheel - 1/3 HP 5 SPD X-13 Motor (With Air Filters) MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 15 ...
  • Page 16 MEDIUM 1456 1404 1359 1322 1256 1190 1087 97‐FSOB‐39  MED‐HI 1550 1485 1426 1355 1294 1221 1104 Table 5-1: Blower Performance -10 X 9 Morrison Wheel - 1/2 HP 5 SPD X-13 Motor (With Air Filters) MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 16 ...
  • Page 17 1038 1002 with Cabinet MEDIUM 1355 1323 1281 1224 1147 1081 97 FSOB‐21  MED‐HI 1433 1381 1314 1243 1166 1082 Table 5-2: Blower Performance -10 X 9 Morrison Wheel - 1/2 HP 5 SPD X-13 Motor (With Air Filters) MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 17 ...
  • Page 18  with Cabinet MEDIUM 1555 1487 1424 1331 1270 1148 1037 97‐FSOB‐39 MED‐HI 1613 1543 1445 1385 1279 1200 1083 Table 6: Blower Performance -10 X 9 Morrison Wheel - 3/4 HP 5 SPD X-13 Motor (With Air filters) MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 18 ...
  • Page 19 1096 1003 97‐FLSB‐39 or 97‐FLSF‐39 CFM with Coil  98‐8G12W‐OP  MEDIUM 1272 1207 1151 1096 1022 with Cabinet 1411 1354 1285 1222 1140 1063 Table 7-1: Blower Performance -10 X 9 Morrison Wheel - 1/2 HP 3 SPD PSC Motor (With Air filters) MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 19 ...
  • Page 20 97‐FLSB‐21 or 97‐FLSF‐21 CFM with Coil  1264 1203 1150 1090 1025 96‐8W4W‐OP  MEDIUM 1428 1348 1283 1208 1129 1049 with Cabinet 97 FSOB‐21  Table 7-.2: Blower Performance -10 X 9 Morrison Wheel - 1/2 HP 3 SPD PSC Motor (With Air filters) MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 20 ...
  • Page 21 1401 1324 1263 1188 1102 1003 98‐8Z12W‐OP MEDIUM 1609 1534 1461 1404 1318 1248 1173 1068  with Cabinet 97‐FSOB‐39 Table 8: Blower Performance -10 X 9 Morrison Wheel - 3/4 HP 3 SPD PSC Motor (With Air filters) MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 21 ...
  • Page 22: Accessory Parts List

    DUCT CONNECTOR ASSEMBLY 6 - 8 IN MULTI USE 90-DCU0-02 DUCT CONNECTOR ASSEMBLY 8 - 12 IN MULTI USE 90-DCU0-03 BMH TRANSITION SUB BASE 90-DCU0-04 WR 1F95-1291 MORTEX BRAND THERMOSTAT 68AB0011 WR 1F95-1291 HEAT CONTROLLER BRAND THERMOSTAT 68AB0012 WR 1F95-1291 WINCHESTER BRAND THERMOSTAT 68AB0013...
  • Page 23 SECTION VIII: REPLACEMENT PARTS LISTS Figure 15: Replacement Parts Item Identification for Single and Two Stage Electric Heat Models with PSC Blower Motor MODELS Item Description E30A2D005AAA E30A2D0008ABA E30A2D010ABA E30A2D012ABA E30A2D015ABA E30A2D020ABA 1 1/3 HP PSC BLOWER MOTOR R65BP0014 R65BP0014...
  • Page 24 15 3 AMP FUSE R68DC0045 R68DC0045 R68DC0045 R68DC0045 R68DC0045 R68DC0045 16 BLOWER RELAY R68AB0001 R68AB0001 R68AB0001 R68AB0001 R68AB0001 R68AB0001 Table 11: Replacement Parts for Single and Two Stage Electric Heat Models with a 1/3 HP X-13 Blower Motor MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 24 ...
  • Page 25 15 3 AMP FUSE R68DC0045 R68DC0045 R68DC0045 R68DC0045 R68DC0045 R68DC0045 16 BLOWER RELAY R68AB0001 R68AB0001 R68AB0001 R68AB0001 R68AB0001 R68AB0001 Table 12: Replacement Parts for Single and Two Stage Electric Heat Models with a 1/2 HP X-13 Blower Motor MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 25 ...
  • Page 26 15 3 AMP FUSE R68DC0045 R68DC0045 R68DC0045 R68DC0045 R68DC0045 R68DC0045 16 BLOWER RELAY R68AB0001 R68AB0001 R68AB0001 R68AB0001 R68AB0001 R68AB0001 Table 13: Replacement Parts for Single and Two Stage Electric Heat Models with a 3/4 HP X-13 Blower Motor MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 26 ...
  • Page 27 14 3 AMP FUSE R68DC0045 R68DC0045 R68DC0045 R68DC0045 R68DC0045 R68DC0045 15 BLOWER RELAY R68AB0001 R68AB0001 R68AB0001 R68AB0001 R68AB0001 R68AB0001 Table 14: Replacement Parts for the Single and Two Stage Electric Heat Models with a 1/2 HP PSC Blower Motor MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 27 ...
  • Page 28 R68AB0001 R68AB0001 R68AB0001 R68AB0001 R68AB0001 Table 15: Replacement Parts for the Single Stage Electric Heat Models with a 3/4 HP PSC Blower Motor Subject to change without notice 61MH0031 Copyright by Mortex Products Inc. 2015. Supersedes: 61MH0001 MORTEX PRODUCTS INC  FORT WORTH, TX 76106  Page 28 ...

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