MORTEX E30 SERIES Installation Manual
Downflow single and two stage electric furnace
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INSTALLATION MANUAL
DOWNFLOW SINGLE AND TWO
STAGE ELECTRIC FURNACE
MODELS: E30 SERIES
18 - Separate Thermostats, Same Furnace Wiring Diagram 12
SECTION I: GENERAL
The following list includes important facts and information
regarding the electric furnace and its inclusions.
1. Furnace is rated at 240 volts AC at 60 Hertz
2. Furnace is the same size for all models
3. Four-wire thermostat operation for heating and cooling
4. A/C ready furnaces equipped with blower for A/C or
Heat Pump operation
5. Holding Strap furnished with furnace
6. This furnace is designed for downflow / horizontal
application
7. This furnace must not be operated without furnace door
installed
MORTEX PRODUCTS INC
LIST OF SECTIONS
1
6 - Line Voltage and Control Box Wiring
3
7 - Thermostat Wiring and Connections
4
8 - Motor, Blower and Furnace Startup
5
9 - Final System Checkout
7
10 - Wiring Diagrams
LIST OF FIGURES
2
19 - Separate Thermostats, Same Furnace Wiring Diagram
4
20 - Same T'stat, Separate Furnace, Trans and Heat Pump
4
21 - Same T'stat, Separate Furnace, Trans and Cool Unit
5
22 - Single Stage Heat / Cool T'stat, Two Stage Furnace
5
23 - Two Stage Heating / Cooling T'stat, Furnace
5
24 - Typical Two Stage Heating / Heat Pump T'stat, Furnace
6
25 - X-13 motor Terminals
6
26 - Blower Assembly and Blower Deck
6
27 - Wiring Diagram 5 kW w/ X-13 Blower Motor
7
28 - Wiring Diagram 8 kW, 10 kW, 12kW w/ X-13 Blower Motor
7
29 - Wiring Diagram 15 kW w/ X-13 Blower Motor
8
30 - Wiring Diagram 20 kW w/ X-13 Blower Motor
10
31 - Wiring Diagram 5 kW w/ PSC Blower Motor
10
32 - Wiring Diagram 8 kW, 10 kW, 12kW w/ PSC Blower Motor
10
33 - Wiring Diagram 15 kW w/ PSC Blower Motor
11
34 - Wiring Diagram 20 kW w/ PSC Blower Motor
11
35 - Wiring Diagram 0 kW w/ X-13 Blower Motor
36 - Wiring Diagram 0 kW w/ PSC Blower Motor
LIST OF TABLES
2
8 - Electrical Data
2
9 - Low Voltage Wire Gauge and Max Lengths
2
10 - Recommended Heat/Cool T'stat Wire Color Code
4
11 - Recommended Heat/Cool/HP T'stat Color Code
5
12 - X-13 Motor Terminal Connections
9
13 - X-13 Motor Factory Speed Tap Settings
9
NOTE: This furnace and its components listed on the
A/C and Heat Pump equipment sticker were listed in
combination as a system by ETL for the United States.
SAVE THIS MANUAL FOR FUTURE
REFERENCE
FORT WORTH, TX 76106
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Related Manuals for MORTEX E30 SERIES
Summary of Contents for MORTEX E30 SERIES
-
Page 1: Table Of Contents
INSTALLATION MANUAL DOWNFLOW SINGLE AND TWO STAGE ELECTRIC FURNACE MODELS: E30 SERIES LIST OF SECTIONS 1 – General 6 – Line Voltage and Control Box Wiring 2 – Safety 7 – Thermostat Wiring and Connections 3 – Return Air and Clearance Requirements 8 –... -
Page 2: Furnace Dimensions
Height Depth Width Coil Sizes 97 FLSB 21 Louvered 1200 20x20 23 1/4" 25" 19 3/4" All Mortex 96 series coils will fit in cabinet 97 FSOB 21 Soli d 1600 20x24 23 1/4" 25" 19 3/4" 97 FLOB 21... -
Page 3: Safety
E30A2DxxxAAA Models – 82 lbs accomplished before the furnace is set in place or the E30B3DxxxAAA Models – 79 lbs connecting of the wiring, electric heat, ducts or piping. E30B4DxxxAAA Models – 81 lbs MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 3... -
Page 4: Return Air And Clearance Requirements
Top Return Only – Recommended Grille Size 800 CFM – 20 X 20 Grille – 324 in² Figure 3: Typical Closet Installations 1000 CFM – 20 X 25 Grille - 414 in² MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 4... -
Page 5: Supply Air And Duct Connector Installation
Best Practices” by Manufactured Housing Research Alliance A fire may result causing property damage, personal injury (MHI-MHRA) before selecting the air distribution system or loss of life. you are going to use. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 5... -
Page 6: Duct Connector And Floor Base Installations
Tape can be used to provide a better air seal. The tape should be a type approved by applicable national or local codes. Figure 9: Duct Connector Installation in the Floor MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 6... -
Page 7: Furnace Installation
Use two screws to secure the furnace to the floor. Figure 10: Return Air Grille Frame Assembly MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 7... -
Page 8: Coil Cabinet Door Bracket Location
L1 terminal on circuit breaker #1 to the L1 terminal on circuit breaker #2 and a white or red jumper wire from the L2 terminal on circuit breaker #1 to MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 8... -
Page 9: Wiring Requirements - Single Branch Circuit
BTU 17,027 27,263 34,114 40,946 51,149 68,232 Heating Element Capacity 4.99 7.990 9.998 14.9904 19.9968 AMPS Blower Motor @ 240 VAC 1.032 1.032 1.032 1.032 1.032 1.032 Table 8: Electrical Data MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 9... -
Page 10: Control Box Component Locations
Refer to Figure 20. “Refer to Figure 21. Figure 14: Control Box Cover and Circuit Breaker Location – Dual Element Box Figure 15: Line Voltage Electrical Shield MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 10... -
Page 11: Line Voltage Electrical Shield Location
The thermostat wire colors and the typical heat pump heating/cooling connections are listed in Tables 10 and 11. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 11... - Page 12 Refer to Figures 18 and 19. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 12...
- Page 13 9. Connect the Yellow (Air conditioning) wire from the thermostat with the Yellow low voltage pigtail wire on the furnace and with the Red wire from the compressor MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 13...
- Page 14 4. Strip ½” of the insulation on the end of each wire. 5. Insert the wire cable from the thermostat through the grommet in the right side of the casing, thru the 3/8” MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 14...
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Page 15: Motor, Blower And Furnace Startup
(House Circuit Breaker) panel. 13. Turn on all electrical supply circuits to the furnace at the main service (House Circuit Breaker) panel. 14. Set the thermostat to the desired temperature. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 15... -
Page 16: Final System Checkout
The heat anticipator should be set to the following settings. wiring connections. Ensure that all wiring For 5kW, 8kW, 10kW, 12kW 15kW and 20 kW Models Set at connections are tight. 2. Check blower motor connectors for proper connection. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 16... -
Page 17: X-13 Motor Factory Speed Tap Settings
330 Feet Per Minute of air across the coil. Anything higher will blow water off the coil and will be the responsibility of the installing contractor. Table 13: X-13 Motor Factory Speed Tap Settings MORTEX PRODUCTS INC FORT WORTH, TX 76106... -
Page 18: Wiring Diagrams
Figure 27: 5 kW Electric Heater Wiring Diagram with an X-13 blower motor. NOTE: IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 18... - Page 19 Figure 28: 8 kW / 10 kW / 12 kW Two Stage Electric Heater Wiring Diagram with a X-13 blower motor. NOTE: IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 19...
- Page 20 Figure 29: 15 kW Electric Heater Wiring Diagram with a X-13 blower motor. NOTE: IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 20...
- Page 21 Figure 30 20 kW Electric Heater Wiring Diagram with a X-13 blower motor. NOTE: IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 21...
- Page 22 Figure 31: 5kW Single Stage Electric Heat Wiring Diagram with a PSC blower motor. NOTE: IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 22...
- Page 23 Figure 32: 8kW, 10kW, 12kW Two Stage Electric Heat Wiring Diagram with a PSC blower motor. NOTE: IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 23...
- Page 24 Figure 33: 15kW Two Stage Electric Heat Wiring Diagram with a PSC blower motor. NOTE: IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 24...
- Page 25 Figure 34: 20kW Two Stage Electric Heat Wiring Diagram with a PSC blower motor. NOTE: IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 25...
- Page 26 Figure 35: 0kW Electric Heat Wiring Diagram with a X-13 blower motor. NOTE: IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 26...
- Page 27 NOTE: IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT Subject to change without notice 61MH0017 Copyright by Mortex Products Inc. 2009. Supersedes: MORTEX PRODUCTS INC FORT WORTH, TX 76106...
- Page 28 ® MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 28...
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