MORTEX G18D Series User's Information Manual

Downflow only single stage gas fired furnace
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USERS INFORMATION MANUAL
DOWNFLOW ONLY
SINGLE STAGE GAS FIRED FURNACE
MODELS: G18D SERIES
1 -Safety
1 - Safety
5 - Gas Supply Line Shutoff Valve Location
9 - Burner Assembly, Support Plate Retaining Screws & Orifices
1 -Inlet Gas Pressure Range
3 - Blower Performance - 10 x 8 Blower
Contact us by mail: Manufactured and Distributed by
 
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could
result in serious injury, death, or property
damage.
         
- Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other
appliance.
-
- WHAT TO DO IF YOU SMELL GAS:
-
 Do not try to light any appliance.
 Do not touch any electrical switch. Do not use any
phone in your building, including cell phones.
 Leave building immediately.
 Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
 If you cannot reach your gas supplier, call the fire
department.
 Instruction and service must be performed by a
qualified installer, service agency or gas supplier.
1. Manufactured (Mobile) Home 2. Recreational Vehicle
3. Modular Homes & Buildings
LIST OF SECTIONS - USERS INFORMATION MANUAL
1
5
LIST OF SECTIONS - SERVICE AND MAINTENANCE MANUAL
9
10
15
15
LIST OF FIGURES
4
4
5
7
7
8
8
10
11
11
12
LIST OF TABLES
18
18
18
CONTACT INFORMATION
 
For Installation In:
8 - Wiring Diagrams
17 - Component Locations
21 - Wiring Diagram - Heating Only Models
Mortex Products Inc
501 Terminal Rd
Fort Worth, TX 76106
SECTION I: SAFETY
SAFETY SYMBOLS AND SIGNAL WORDS
This is a safety alert symbol. When you see this symbol on
labels, or in manuals, be alert to the potential for personnel injury
Understand and pay particular attention to the signal words
DANGER, WARNING or CAUTION.
indicates an imminently hazardous situation, which
DANGER:
if not avoided, will result in death or serious injury.
indicates a potentially hazardous situation, which
WARNING:
if not avoided, could result in death or serious injury.
indicated a potentially hazardous situation, which
CAUTION:
if not avoided, may result in minor or moderate injury. It is
also used to alert against unsafe practices and hazards involving
property damage.
Home owners and / or furnace users must read all
instructions in this manual before performing any
maintenance on this furnace. This manual must be
saved for future reference.
MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 1 of 22 
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Web Page
www.mortx.com

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Summary of Contents for MORTEX G18D Series

  • Page 1: Table Of Contents

    DOWNFLOW ONLY For Installation In: SINGLE STAGE GAS FIRED FURNACE 1. Manufactured (Mobile) Home 2. Recreational Vehicle MODELS: G18D SERIES 3. Modular Homes & Buildings LIST OF SECTIONS – USERS INFORMATION MANUAL 1 -Safety 3 - Start Up and Shutdown Instructions...
  • Page 2 DO NOT USE “COMMERCIAL GRADE PROPANE” OR immediate termination of the factory warranty. ANY PROPANE BLEND OTHER THAN HD-5. IF A FUEL OTHER THAN NATURAL GAS OR HD-5 PROPANE IS USED IN THIS FURNACE YOUR WARRANTY WILL BE VOID. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 2 of 22 ...
  • Page 3 0.05 Check that the furnace vent (and air intake) terminals inwc. are not obstructed in any way during all seasons. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 3 of 22 ...
  • Page 4: Component Locations

    The furnace should also be examined by a qualified service agency before the start of each heating season. FIGURE 2: Burner Flame Drawing FIGURE 1: Component Locations MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 4 of 22 ...
  • Page 5: Owners Information And Seasonal Information

    The gas will ignite as it allowed for the burner compartment, control box and the passes by the igniter. The flame sensor will sense the blower compartment. presents of a flame and send a signal back to the control MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 5 of 22 ...
  • Page 6: Startup And Shutdown Instructions

    For this reason it 7. Move gas control switch to the “ON” position. Do not force. See Figure 4 for switch location. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 6 of 22 ...
  • Page 7: Owner Maintenance

    Air filters must be checked every month and replaced as needed. Figures 6 and 7 indicate the location of the air filters in the louvered return air door. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 7 of 22 ...
  • Page 8: Return Air Filter Locations (Outside View)

    Startup and Shutdown section of these instructions. visually inspected.  Check combustion air and vent pipe for blockage.  Check all components to be sure they are in good condition and that there are no obvious signs of deterioration. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 8 of 22 ...
  • Page 9 Refer to this manual for assistance or for additional information consult a qualified contractor, installer, or service agency. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 9 of 22 ...
  • Page 10: Furnace Maintenance

    Refer to Figure 8. scale, burrs, chips, and old pipe joint compound. 8. Lift the burner assembly up, turning slightly too clear the air baffles and slides the burner assembly back to remove. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 10 of 22 ...
  • Page 11: Heat Exchanger Assembly W/ Dimples

    4. Remove the four screws that secure the blend air adapter to Removal and Cleaning” steps 9-16.   the top cover. (If a blend air system is being used) 5. Remove the eleven (11) screws from the furnace top cover. Refer to Figure 11. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 11 of 22 ...
  • Page 12: Top Cover Screws And Combustion Air Pan Screws

    11. Remove the flue box cover. Be very careful not to damage 6. Remove the electrical wires from the terminals on the gas the gasket on the flange. If the gasket get damaged it must be valve. replaced. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 12 of 22 ...
  • Page 13: Combustion Air Assembly

    23. Install the burner assembly and secure the assembly to the burner box with the ten (10) screws that were removed in 3. Remove the louvered burner compartment access door step 8. located on the front of the furnace. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 13 of 22 ...
  • Page 14: Blower Assembly

    12. Reinstall the blower assembly and secure the assembly using the screw that was removed in steps 3 and 4. Figure 17: Component Location MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 14 of 22 ...
  • Page 15: Furnace Operation

    When the call for heat has been satisfied the blower motor will valve and proceeds with the ignition re-try. switch back to the Constant Circulation Speed. If a call for cooling (Y) occurs during the blower constant circulation speed, the blower will change to the cooling speed. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 15 of 22 ...
  • Page 16 If the pressure switch opens for more than 2 seconds after flame has been established, the control shall de-energize the gas valve, run through a normal 15 second post-purge and selected heat blower off delay. When the blower off delay is complete, the MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 16 of 22 ...
  • Page 17: Trouble Shooting

    Minimum flame sense current threshold is 0.5 micro amps DC. sequence of operation and observe the furnace operation to determine what component is malfunctioning. If this does not help then check the Trouble Shooting Guide in the back of this manual. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 17 of 22 ...
  • Page 18: Manifold Gas Pressure

    White Top Cabinet Extender Plate Fill Alcove 76" Top Opening 90-CALEXT-4 White Top Cabinet Extender Plate Fill Alcove Top Opening Table 4: Accessory Parts List Parts are available by contacting Mortex Products, Inc at the address listed on page 1 of this Manual. MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 18 of 22 ...
  • Page 19: Replacement Parts Item Identification

    Figure 20: Replacement Parts Item Identification MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 19 of 22 ...
  • Page 20: Wr 36J Gas Valve

    Main Burner Orifice - #42 77,000 Input (Propane) 72AG-096 Main Burner Orifice - #41 90,000 Input (Propane) 72AG-104 Main Burner Orifice - #37 87AF0010 Burner Mount Plate 73XA0017 9 Pin Wire Harness 87TE1001 Top Heat Exchanger Restriction Baffle Table 5: Replacement Parts List MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 20 of 22 ...
  • Page 21 6. Motors have internal over-temperature protection. WIRING DIAGRAM 61CC0655A Figure 21: Wiring Diagram – Heat Only Models. NOTE: IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR its EQUIVALENT MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 21 of 22 ...
  • Page 22: Wiring Diagram - A/C Ready Models

    NOTE: IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED WITH TYPE 105°C THERMOPLASTIC OR its EQUIVALENT Subject to change without notice 61GF0078 Copyright by Mortex Products Inc. 2019. Supersedes: 61GF0101B MORTEX PRODUCTS INC FORT WORTH, TX 76106 Page 22 of 22 ...

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