MORTEX G18D Series User's Information Manual

Single stage gas fired furnace
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DOWNFLOW ONLY
SINGLE STAGE GAS FIRED FURNACE
MODELS: G18D SERIES
For installation only in HUD manufactured homes per Construction Safety 24 CFR Part 3280
1 – Safety .....................................................................................................................2
2 – Homeowner/User Information ....................................................................5
1 – Safety .................................................................................................................. 10
2 – Furnace Maintenance .................................................................................. 11
3 – Furnace Controls ............................................................................................ 15
4 – Sequence of Operation ............................................................................... 17
1 – Component Locations .....................................................................................4
2 – Burner Flame ......................................................................................................4
3 – Furnace Examination Checkpoints .............................................................5
4 – White Rodgers Gas Valve Components .....................................................7
5 – Gas Supply Line Piping and Shutoff Valve Location .............................7
6 – Louvered Return Air Door - Outside ..........................................................8
7 – Louvered Return Air Door Filter Rack ...................................................................8
8 – Burner Assembly ......................................................................................................... 11
9 – Heat Exchanger Assembly w/ Baffles ..................................................... 12
10 – 4" Combustion Air Tube Flange ................................................................ 13
11 – Top Cover Screws and Combustion Air Pan Screws .......................... 13
12 – Flue Box Cover Screws.................................................................................. 13
1 – Inlet Gas Pressure Range ...................................................................................
2 – Nominal Manifold Pressure
3 – Input Calculations For Cubic Foot Gas Meter
4 – Input Calculations For Cubic Meter Gas Meter
5 – Dip Switch Settings - Circ Blr Mtr Speeds & Htg Blower Off Delay
Manufactured and Distributed by:
The following list includes important facts and information regarding this gas furnace.
1. Furnace is rated at 115 VAC at 60 Hz.
2. Furnace is available in "Heating Only" or "A/C Ready" configurations.
3. Furnace is designed for use with cooling only or heat pump systems when a cooling coil cabinet and indoor coil is used. A/C
ready models are furnished with a cooling coil cabinet. The appropriate indoor coil must be selected and ordered separately.
4. A hold-down strap is furnished with furnace.
5. This furnace is designed for downflow applications only.
6. This furnace must not be operated with the control box cover or front access panels removed.
7. This furnace is certified by ETL for use in the United States only.
MORTEX PRODUCTS INC
USERS INFORMATION MANUAL
LIST OF SECTIONS - USERS INFORMATION MANUAL
LIST OF SECTIONS -SERVICE AND MAINTENANCE MANUAL
........................................................................... 20
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CONTACT INFORMATION
SAVE THIS MANUAL FOR FUTURE REFERENCE
501 TERMINAL RD FORT WORTH, TX 76106
For Installation In:
1. Manufactured (Mobile) Homes
2. Recreational Vehicles
3. Modular Homes & Buildings
3 – Startup and Shutdown Instructions .......................................................... 6
4 – Homeowner/User Maintenance ................................................................. 8
5 – Troubleshooting .............................................................................................18
6 – Blower Performance ......................................................................................23
7 – Accessories and Replacement Parts ........................................................23
8 – Wiring Diagrams .............................................................................................27
LIST OF FIGURES
13 – Flue Box Assembly .....................................................................................................14
14 – Combustion Air Assembly ..........................................................................15
15 – Blower Assembly ...........................................................................................15
16 – Component Locations .................................................................................16
17 – White Rodgers Gas Valve .............................................................................20
18 – Measuring Inlet (Supply) Gas Pressure ...................................................20
19 – Measuring Outlet (Manifold) Gas Pressure ..........................................20
20 – Integrated Furnace Control Board ...........................................................22
21 – Replacement Parts Identification .............................................................24
22 – Wiring Diagram – Heating Only Models ................................................27
23 – Wiring Diagram – A/C Ready Models ......................................................28
LIST OF TABLES
20
6 – Blower Performance Chart ....................................................................................
7 – Accessories
................................................................................................................
8 – Replacement Parts List
9 – Hight Altitude Gas Orifice Chart
..... 22
Mortex Products Inc
501 Terminal Rd
Fort Worth, TX 76106
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www.mortx.com
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Summary of Contents for MORTEX G18D Series

  • Page 1 DOWNFLOW ONLY For Installation In: SINGLE STAGE GAS FIRED FURNACE 1. Manufactured (Mobile) Homes MODELS: G18D SERIES 2. Recreational Vehicles 3. Modular Homes & Buildings For installation only in HUD manufactured homes per Construction Safety 24 CFR Part 3280 LIST OF SECTIONS - USERS INFORMATION MANUAL 3 –...
  • Page 2: Section 1: Safety

    4. Should the gas supply fail to shut off or if overheating should occur, shut off the manual gas cock located on the gas pipe before turning off the electrical power supply to the furnace. MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 2...
  • Page 3: Combustion Air Quality

    • Chemical storage areas • Chemical Exposure The furnace must not be exposed to the following substances and chemicals. • Permanent wave solutions • Chlorinated waxes or cleaners MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 3...
  • Page 4 Observe all precautions in the manuals and on the attached labels when performing maintenance on this furnace. Figure 2: Burner Flame MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 4...
  • Page 5: Section 2: Homeowner/User Information

    The control board will keep the gas valve open as long as the flame sensor detects the presents of a flame and there is a call for heat MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 5...
  • Page 6: Section 3: Startup And Shutdown Instructions

    For this reason, it water. is never practical to assume the furnace will operate unattended for a long period of time. MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 6...
  • Page 7 (circuit breaker box) to the “OFF” position. Call a qualified service personal to troubleshoot and repair the furnace. Do not allow the furnace to continue to cycle on the overtemperature limit switches. MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 7...
  • Page 8: Section 4: Homeowner/User Maintenance

    Figure 6: Louvered Return Air Door - Outside 1. Follow the procedure “Shutting the Furnace Off” in Section 3: Startup and Shutdown on page 7 of this manual. MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 8...
  • Page 9 Replace the air filter in the return air filter grille with the same size and type filter that was removed. Once the new filter is in place, close the grille door and secure it with the thumbscrews or levers. MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 9...
  • Page 10: Safety Requirements

    • Verify proper operation after servicing by turning the thermostat above the room temperature for a brief period of time to ensure future operation. MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 10...
  • Page 11: Section 2: Furnace Maintenance

    11. Re-insert the burner assembly between the air baffles and slide forward until the burner mounting plate screw holes line Figure 8: Burner Assembly up with the holes in the burner box. MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 11...
  • Page 12: Carbon Monoxide Hazard

    Turn the furnace off and do not operate it until these gaskets have been replaced. Figure 9: Heat Exchanger Assembly w/ Baffles MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 12...
  • Page 13 Refer to Figure 12 for screw locations. MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 13...
  • Page 14 5. Remove the 2 screws on the right side of the blower mounting 18. Place the round black gasket on the 4” upper pipe so the pipe bracket. sits inside the grove in the gasket and slide the combustion air MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 14...
  • Page 15: Section 3: Furnace Controls

    16. Reinstall the louvered return air filter door on the front of the furnace. 17. Follow the instructions in Section 3: Startup and Shutdown Instructions of the User Information Manual to properly start the furnace. MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 15...
  • Page 16 Figure 16: Component Locations MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 16...
  • Page 17: Section 4: Sequence Of Operation

    The ignitor is then enter the fan failure lockout mode. The induced draft blower and MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 17...
  • Page 18: Section 5: Troubleshooting

    If there is 115 VAC between the control board “L1” and “NEUTRAL” terminals and 24 VAC between the control board “R” and “C” terminals and the STATUS LED is not on, the board is defective and must be replaced. MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 18...
  • Page 19 Verify the ignitor is operating correctly and has not failed by pressure. checking to see if it glows during the ignition cycle. If it does not glow during the ignition cycle, replace the ignitor. MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 19...
  • Page 20 6. Turn the switch on the gas valve to the “OFF” position. BTU/cu. ft. or Mj/m³ = heating value of gas 7. Remove the pressure hose from the pressure port and tighten the set screw. MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 20...
  • Page 21 MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 21...
  • Page 22 SW1 Dip Switch Number and and Setting Setting Table 5: Dip Switch Settings For Circulating Blower Figure 20: Integrated Furnace Control Board Motor Speeds and Heating Blower Off Delay MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 22...
  • Page 23: Section 6: Blower Performance

    All Roof Jacks R87JAZ002 DOOR, UPPER, ALL MODELS All Furnaces R87JAZ003 DOOR, LOWER, “A” MODEL G18 Model A R87JAZ005 DOOR, LOWER, “C” MODEL G18 Model C Table 7: Accessories MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 23...
  • Page 24 Figure 21: Replacement Parts Identification MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 24...
  • Page 25 2) G18D Gas Furnace has 5 Year Limited Warranty on parts from Furnace Manufactured Date 3) All Products Shipped FOB From Ft Worth, TX Factory Table 8: Replacement Parts List MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 25...
  • Page 26 72AG-0935 0.0935 9000 72AG-076 0.076 72AG-081 0.081 72AG-082 0.082 72AG-089 0.089 10000 72AG-073 0.073 72AG-078 0.078 72AG-081 0.081 72AG-089 0.089 Table 9: High Altitude Gas Orifice Size Chart MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 26...
  • Page 27: Section 8: Wiring Diagrams

    Figure 22: Wiring Diagram – Heating Only Models NOTE: If any of the original wires supplied with this furnace must be replaced, replace with Type 105°C thermoplastic or equivalent wire. MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106...
  • Page 28 Figure 23: Wiring Diagram – A/C Ready Models NOTE: If any of the original wires supplied with this furnace must be replaced, replace with Type 105°C thermoplastic or equivalent wire. MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 28...
  • Page 29 Subject to change without notice 61MH0033B Copyright by Mortex Products Inc. 2023 Supersedes: 61MH0033A MORTEX PRODUCTS INC 501 TERMINAL RD FORT WORTH, TX 76106 Page 29...

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