COMPONENTS IDENTIFIED BY MARK ON THE SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK. REPLACE THESE COMPONENTS WITH ONKYO PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL. MAKE LEAKAGE-CURRENT OR RESISTANCE...
CAUTION THIS DIGITAL VIDEO PLAYER EMPLOYS A LASER SYSTEM. TO ENSURE PROPER USE OF THIS PRODUCT, PLEASE READ THIS SERVICE MANUAL CARE- FULLY AND RETAIN FOR FUTURE REFERENCE. SHOULD THE UNIT REQUIRE MAINTENANCE, CONTACT AN AUTHORIZED SERVICE LOCATION-SEE SERVICE PROCEDURE. USE OF CONTROLS, ADJUSTMENTS OR THE PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
IMPORTANT SERVICE SAFETY INFORMATION Safety precautions to be followed during servicing: Parts marked with an are critical parts for safety. Replace only with the one described in the parts list. Before returning the DVD product to the customer, make the appropriate leakage current check or resistance measurements to ensure that exposed parts are properly insulated from the supply circuit.
IMPORTANT SAFEGUARDS READ INSTRUCTIONS All the safety and operating instructions should be read before the unit is operated. RETAIN INSTRUCTIONS The safety and operating instructions should be retained for future reference. HEED WARNINGS All warnings on the unit and in the operating instructions should be adhered to. FOLLOW INSTRUCTIONS All operating and use instructions should be followed.
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IMPORTANT SAFEGUARDS (CONTINUED) OUTDOOR ANTENNA GROUNDING If an outside antenna or cable system is connected to the unit, be sure the antenna or cable system is grounded so as to provide some protection against voltage surges and built-up static charges. Section 810 of the National Electrical Code, ANSI/NFPA 70, provides information with respect to proper grounding of the mast and supporting structure, grounding of the lead-in wire to an antenna discharge unit, size of grounding conductors, location of antenna discharge unit, connection to grounding electrodes, and requirements for the grounding electrode.
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IMPORTANT SAFEGUARDS (CONTINUED) EXAMPLE OF ANTENNA GROUNDING AS PER THE NATIONAL ELECTRICAL CODE ANTENNA LEAD IN WIRE GROUND CLAMP ANTENNA DISCHARGE UNIT (NEC SECTION 810-20) ELECTRIC SERVICE EQUIPMENT GROUNDING CONDUCTORS (NEC SECTION 810-21) GROUND CLAMPS POWER SERVICE GROUNDING NEC-NATIONAL ELECTRICAL CODE ELECTRODE SYSTEM (NEC ART 250, PART H) S2898A...
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(For USA/CANADA, SILVER) SERVICE MANUAL DVD VIDEO PLAYER This SUPPLEMENT must be used together SERVICE MANUAL for DV-SP404 (For USA/CANADA, BLACK). All other test and repair procedures are as shown in the ORIGINAL MANUAL. Please file this SUPPLEMENT with the ORIGINAL VERSIONS.
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MECHANICAL REPLACEMENT PARTS LIST DV-SP404 (For USA/CANADA, BLACK) DV-SP404 (For USA/CANADA, SILVER) REF. NO. PART NO. DESCRIPTION PART NO. DESCRIPTION 7A701A785A FRONT CABI ASS'Y 7A701A798A FRONT CABI ASS'Y 101A 701WPBA069 CABINET FRONT 701WPBA073 CABINET FRONT 101B 701WADA004 PANEL FRONT 701WADA005 PANEL FRONT...
WHEN REPLACING DVD DECK [ When removing the DVD Deck ] Before removing Pick Up PCB and DVD PCB connector, the short circuit the position shown in Fig. 1 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged. [ When installing the DVD Deck ] Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD PCB connector.
DISC REMOVAL METHOD AT NO POWER SUPPLY Slide the Rack Loading (White) toward the arrow direction by using a minus driver to release the lock. (Refer to Fig. 1) Manually open the Tray. NOTE: Please strongly pushing Rack Loading (White) to release the lock because the tray doesn't go out easily.
ABOUT LEAD FREE SOLDER (PbF) Distinction of PbF PCB: PCBs (manufactured) using lead free solder will have a PbF printing on the PCB. (Please refer to figures.) Caution: • Pb free solder has a higher melting point than standard solder; Typically the melting point is 86°F~104°F(30°C~40°C) higher.
TABLE OF CONTENTS CAUTION ................................A1-1 IMPORTANT SERVICE SAFETY INFORMATION ..................... A1-2 IMPORTANT SAFEGUARDS ..........................A1-3~A1-5 WHEN REPLACING DVD DECK ........................A1-6 DISC REMOVAL METHOD AT NO POWER SUPPLY ..................A1-7 PARENTAL CONTROL- RATING LEVEL ......................A1-7 PREPARATION OF SERVICING ........................A1-7 ABOUT LEAD FREE SOLDER (PbF) .........................
GENERAL SPECIFICATIONS DVD System Color System NTSC Disc DVD, CD-DA, CD-R/RW, Video CD, SVCD DVD-R/RW, DVD+R/+RW (w/o VCPS) Disc Diameter 120 mm , 80 mm Drive DM4PB Search speed 4 step Fwd-Actual 4, 8, 16, 32 times 4 step Rev-Actual 4, 8, 16, 32 times Slow speed 4 step...
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GENERAL SPECIFICATIONS Unit RC-LP Remote Control Unit Glow in Dark Remocon Remocon Format ONKYO Format Custom Code D2-2B Power Source Voltage (D.C) UM size x pcs UM-3 x 2 pcs Total Keys 36 Keys Power ON Power Off (STAND BY)
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GENERAL SPECIFICATIONS Progressive Video Out DVD Features Echo Mic Mixing Digital Out (Dolby Digital) (MPEG) (PCM) (DTS) Down Mix Out (Dolby Digital) (DTS) (SACD) (DVD Audio) Surround MTK original Surround Screen Saver Auto Stop Dynamic Range Control Disc Navigator Video CD Playback SVCD Playback SACD Playback DVD Audio Playback...
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GENERAL SPECIFICATIONS G-11 Interface Switch-Front Standby/On Play Open/Close Skip (>>|) Skip (|<<) Pause Stop Top Menu Home Menu Menu Return Enter Down Right Left Shuttle (Search/REV/FWD) Main Power SW Display DISPLAY Type Fluorescent Indicator Pause/Play Progressive Remain Surround Track Video PROG Mic Mark Title...
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GENERAL SPECIFICATIONS G-14 Carton Master Carton Content --- Sets Material --- / --- Dimensions W x D x H (mm) Description of Origin Gift Box Material Single/Brown W/Color Photo Label Dimensions W x D x H (mm) 507 x 290 x 130 Description of Origin Natural Dropping At 1 Corner / 3 Edges / Drop Test...
DISASSEMBLY INSTRUCTIONS 1. REMOVAL OF MECHANICAL PARTS 1-3: DVD DECK (Refer to Fig. 1-3) AND P.C. BOARDS Short circuit the position shown in Fig. 1-3 using a soldering iron. If you remove the DVD Deck with no 1-1: TOP CABINET/FRONT CABINET/OPERATION 1/2/ soldering, the Laser may be damaged.
DISASSEMBLY INSTRUCTIONS 2. REMOVAL OF DVD DECK PARTS NOTE In case of the Traverse Ass'y, install it from (1) to (4) in NOTE order. (Refer to Fig. 2-2-B) 1. Disassemble only the DVD DECK PARTS parts listed In case of the Traverse Ass'y installation, hook the wire here.
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DISASSEMBLY INSTRUCTIONS NOTE 2-4: RACK LOADING/MAIN GEAR/PULLEY GEAR (Refer to Fig. 2-4-A) In case of the Pulley Motor installation, check if the value Unlock the support 2 and remove the Gear Pulley. of the Fig. 2-3-B is correct. When installing the wire of the Loading Motor PCB Ass'y, Remove the Gear Main.
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DISASSEMBLY INSTRUCTIONS NOTE 1. In case of the Clamper Ass'y installation, install Feed Motor correctly as Fig. 2-5-B. Gear Motor Plate Clamper Check Lock Clamper Traverse Ass'y Gear Feed Fig. 2-5-B 2-6: HOLDER TRAVERSE/INSULATOR (F)/INSULATOR (R) (Refer to Fig. 2-6-A) Rack Feed Ass'y Gear Middle Remove the Holder Traverse.
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DISASSEMBLY INSTRUCTIONS Switch PCB Ass'y ~ FEED MOTOR ~ WHITE (4) BROWN (3) • Install wire from (1) to (4) in order. ~ SPINDLE MOTOR ~ YELLOW (2) GREEN (1) Fig. 2-7-D Traverse Ass'y Check Hook Check Hook Check Hook Check Hook •...
DISASSEMBLY INSTRUCTIONS REMOVAL AND INSTALLATION OF When IC starts moving back and forth easily after desoldering completely, pickup the corner of the IC using FLAT PACKAGE IC a tweezers and remove the IC by moving with the IC desoldering machine. (Refer to Fig. 3-3.) REMOVAL NOTE Put Masking Tape (cotton tape) around the Flat Pack-...
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DISASSEMBLY INSTRUCTIONS INSTALLATION When bridge-soldering between terminals and/or the soldering amount are not enough, resolder using a Thin- Take care of the polarity of new IC and then install the tip Soldering Iron. (Refer to Fig. 3-8.) new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.
SERVICING FIXTURES AND TOOLS Remote control JIG JG176 Up-Date Disc Ref. No. Part No. Parts Name Remarks ––– Remote control JIG Check for the Firmware version ––– Up-Date of the Firmware JG176 Up-Date Disc Up-Date of the Firmware APJG176112 RE-WRITE FOR DVD FIRMWARE Turn on the power.
TROUBLESHOOTING GUIDE POWER DOES NOT TURN ON Is the voltage at pin 8 and pin 9 of CP502 about Check AT+3.3V line of POWER BLOCK. 3.3V and at pin 5 of Check Q515 and peripheral circuit. CP502 about 5V? Is there waveform at Check X4001, IC4001 and X4001 about 3.0Vp-p ? peripheral circuit.
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TROUBLESHOOTING GUIDE DECK DOES NOT ACCEPT OPEN/CLOSE Is the voltage at pins 3,18 and Check P.CON 6V line of 19 of IC2301 about DC6V ? POWER BLOCK. Is the lose connection Check CP2302 at CP2302 to DECK ? connection to DECK. Change DVD LOADER.
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TROUBLESHOOTING GUIDE DOES NOT LIGHT ON DISPLAY Is the voltage at pin 13 Check AT+3.3V line of and pin 43 of IC651 POWER BLOCK. about 3V ? Replace V651 or IC651.
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TROUBLESHOOTING GUIDE NO PLAYBACK PICTURE OF AV JACK Is there a voltage (beam current) at Check LOADER BLOCK. JG008 and JG009 ? Check IC4001 and Is there a signal at pin 164 of IC4001 ? peripheral circuit. Check J7302 and peripheral Is there video signal at pin 33 of IC7301 ? circuit.
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TROUBLESHOOTING GUIDE NO DIGITAL AUDIO ON PLAYBACK OF COAXIAL JACK Check connection at RCA Is there waveform at pin 7 Cable. of J7301 about 0.3Vp-p? Is there waveform at Check Q8005 and pin 159 of IC4001 peripheral circuit. about 0.3Vp-p ? Change IC4001.
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TROUBLESHOOTING GUIDE NO ANALOG AUDIO ON PLAYBACK Is there AUDIO signal Check J8003 and peripheral at pins 1 and 7 of circuit. IC8003 ? Is there AUDIO signal at Check AT pins 184 and pins 2 and 6 of IC8003 ? 186 of IC4001.
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DVD LOADER/MPEG BLOCK DIAGRAM Loader (DM-4) IOA, V20 RF, A, B, C, D, E, F, MDI1 X4001 27MHz RESET IC S+COAXIAL JACK RESET IC4003 LD_DVD, LD_CD LDO1, LDO2 J7301 Q2302~2305 BD5229G-TR LD DRIVE DMSO, FMSO, ASPDIF T+/-, F+/-, TROPEN, TRCLOSE, LOAD+/-, TRSO, FOSO, MOTOR DRIVER IC...
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POWER BLOCK DIAGRAM PHOTO COUPLER IC504 VOLTAGE CTL PS2561AL1-1-V (W) IC501 KIA431A-AT REG+1.8V POWER CTL IC4006 +1.8V IC502 LM1117S-ADJ STR-A6131M AT+12V for mute Q510 P.CON+12V P.CON +12V SW Q515 P.CON+5V P.CON +5V SW SWITCHING 6V REG P.CON+6V TRANS AC IN IC503 T501 PQ070XF01SZH...
PRINTED CIRCUIT BOARDS LOADING MOTOR (INSERTED PARTS) LOADING MOTOR (CHIP MOUNTED PARTS) SOLDER SIDE SOLDER SIDE DED021A M2603 CD2302 SOLDER SIDE DED020A M2602 M2601...
AUDIO JACK SCHEMATIC DIAGRAM (DVD MT PCB) FROM POWER PORT D_GND R8035 V+12AT V+12 2.2K JACK MUTE(H:ON) C8036 Q8014 KTA1504S_Y_RTK XAMUTE(L:ON) TO VIDEO JACK Q8013 KRC407-RTK/P COAXIAL ZERO MUTE(H:ON) Q8010 COAXIAL DRIV KRC407-RTK/P Q8005 R8044 KTC3875S_Y_RTK 8.2K R8039 C8038 C8074 330P CH W840 FROM MPEG/MICON/DSP...
VIDEO JACK SCHEMATIC DIAGRAM (DVD MT PCB) VIDEO DRIVER 6CH IC IC7301 LA73054 VCC1 AMP1 (9dB=H,6dB=L) C7306 CVBS in DRIVE1 (1D=H,2D=L) C7304 SQUEEZE VCC21 0.1 B FROM MPEG/MICON/DSP LETTER CVBS out LETTER MUTE1 GND21 SQUEEZE (ON=H,OFF=L) VSEL1 C7305 I/XP C in C out R/CR 0.1 B...
WAVEFORMS MPEG/MICON/DSP 500µs 20µs 500µs 1.0V 500mV 200mV 20µs 200ns 500mV 1.0V 500mV VIDEO JACK 10µs 200ns 10µs 500mV 1.0V 200mV DISPLAY 20µs 1.0V 1µs 10µs 500mV 500mV AUDIO JACK 20µs 500µs 500mV 1.0V NOTE: The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.
DVD DECK EXPLODED VIEW Cannot supply separately. If the repair is needed, replace the LOADER SUB ASS'Y. M2603 CD2001 PCB610 M2602 (LOADING MOTOR PCB ASS'Y) CD2302 Do not replace the parts. Because, minute adjustments are needed if this condition is disassembled further more.
MECHANICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION 7A701A785A FRONT CABI ASS'Y CABINET FRONT 101A 101B PANEL FRONT 101C PLATE DISPLAY 101D FLAP DVD 101E GLASS LED 101F BADGE BRAND 101G SHEET DOUBLE TAPE 101H BUTTON CAP 101I BUTTON CAP EJECT 101J BUTTON FRAME 2 101K...
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FIRMWARE DOWN LOADING HOME MENU Confirm the Regional code and Firmware version. 1. Connect the TV monitor to the DV-SP404. Audio Settings Video Adjust 2. Turn ON the standby switch ON. (No Disc) 3. Press "SET UP" key of remote controller (RC-616DV).