Sony Ericsson W395 Working Instruction, Mechanical
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Sony Ericsson W395 Working Instruction, Mechanical

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Working Instructions
- mechanical -
W395
1223-6753 Rev 1
©
Sony Ericsson Mobile Communications AB – Company Internal

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Summary of Contents for Sony Ericsson W395

  • Page 1 Working Instructions - mechanical - W395 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal...

  • Page 2: Table Of Contents

    4.24 2MP Camera Module ................. 41 4.25 BB Shield Can Lid ................43 4.26 Spacer Cover..................45 4.27 Speakerbox BT Assy ................ 46 4.28 Speakerbox Ant Assy ............... 48 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 2(59)
  • Page 3 Front Cover Assy and Bezel Assembly ........... 56 Battery and Battery Cover Assy............58 Revision History ................59 For general information about mechanical repair related issues, refer to 1220-1333: Generic Repair Manual - mechanical 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 3(59)

  • Page 4: Exterior Views

    Working Instructions (mech) Exterior Views W395 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 4(59)

  • Page 5: Tools

    For part information on the tools above, refer to the ‘Tools Catalogue’ and/or the ‘Tools Matrix’! STANDARD TOOLS 1. ESD tweezers 2. ESD brush 3. Dentist hook 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 5(59)

  • Page 6: Disassembly

    Unsnap the Battery Cover Assy using the Front Opening Tool as shown in the picture. Remove the Battery Cover Assy. Insert the Front Opening Tool and release the Battery as shown in the picture. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 6(59)

  • Page 7: Bezel Assembly And Front Cover Assy

    If necessary, slide back and forth until the hooks are unlatched! Loosen and Remove the Bezel Assembly using fingers. Remove these six Screws as shown in the picture using the JCIS No.0 Screw Bit. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 7(59)
  • Page 8 If necessary, slide back and forth until all hooks are unlatched! Continue to slide it on this side. Do the same on the opposite side. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 8(59)

  • Page 9: Lcd Tft 2.0

    FPC Connector (1) and the LCD Connector (2) using the Front Opening Tool. Carefully release the H-H FPC (1) and LCD FPC (2) using the Flex Film Assembly Tool. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 9(59)

  • Page 10: Upper Rear Assy

    Upper Rear Assy Remove these four Screws using the JCIS No.0 Screw Bit. Remove the Upper Rear Cover. Be careful not to damage the H-H FPC during the operation! 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 10(59)

  • Page 11: Hinge Assy

    Make sure the Hinge Assy is in its open position! Rotate the Hinge Assy horizontally to slide out as shown in the picture. Be careful not to damage the H-H FPC during the operation! 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 11(59)

  • Page 12: Lower

    Insert the Guitar Pick as shown in the picture and slide it along this side. If necessary, slide back and forth until all hooks are unlatched! Do the same on the bottom side. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 12(59)

  • Page 13: Pba And Lower Rear Assy

    PBA and Lower Rear Assy Remove the two Screws using the Torx Bit No. 4. Unsnap the two snap hooks using the Front Opening Tool as shown in the picture. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 13(59)
  • Page 14 Working Instructions (mech) Disassembly Separate the PBA and the Lower Rear Assy. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 14(59)

  • Page 15: Replacement

    Follow the 3.1 – 3.4 Disassembly instructions! Follow the 4.13 Removal Instructions! Prepare the new Upper Rear Assy. Follow the 4.13 Installation Instructions! Follow the 5.4 – 5.7 Reassembly instructions! 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 15(59)

  • Page 16: Hinge Assy

    Follow the 4.8 & 4.29 – 4.31 Removal Instructions! Prepare the new Lower Rear Assy. Follow the 4.8 – 4.9 & 4.29 – 4.31 Installation Instructions! Follow the 5.1 – 5.7 Reassembly instructions! 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 16(59)

  • Page 17: Rf Plug

    Remove the RF Plug using the dentist hook. INSTALLATION Place the RF Plug into position using the tweezers. Press down to secure the RF Plug in position using the tweezers. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 17(59)

  • Page 18: Krh Label

    Write a new label by using the program “Label make” and check that the printing is OK Take the new label and place it onto the frame as in the adjacent picture One label only is allowed! 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 18(59)

  • Page 19: Liquid Intrusion Indicator

    INSTALLATION If necessary, first clean the surface with isopropyl alcohol. Attach the new Liquid Intrusion Indicator in place and press to secure the attachment using the tweezers. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 19(59)
  • Page 20 INSTALLATION If necessary, first clean the surface with isopropyl alcohol. Attach the new Liquid Intrusion Indicator in place and press to secure the attachment using the tweezers. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 20(59)
  • Page 21 INSTALLATION If necessary, first clean the surface with isopropyl alcohol. Attach the new Liquid Intrusion Indicator in place and press to secure the attachment using the tweezers. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 21(59)

  • Page 22: Navi Key Assy

    Follow the 5.6 – 5.7 Resassembly instructions! REMOVAL Remove the Navi Key Assy using the tweezers. INSTALLATION Position the Navi Key Assy into place and press to secure it in position. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 22(59)

  • Page 23: Gasket Conductive Upper Front

    Position a new Gasket Conductive Upper Front in place using the tweezers. If necessary, first clean the surface with isopropyl alcohol. Press to secure the attachment using the tweezers. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 23(59)

  • Page 24: Upper Keypad Assy

    If necessary, first clean the surface with isopropyl alcohol. Attach a new Upper Keypad Assy in place using the Flex Film Assembly Tool. Check pointers(1),(2) and (3) as alignment as shown in the picture. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 24(59)
  • Page 25 Working Instructions (mech) Replacement: Upper Keypad Assy Press the Upper Keypad Assy to secure the attachment. Press the Upper Keypad Assy to secure the attachment. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 25(59)

  • Page 26: Keyboard

    Remove the Keyboard using the Flex Film Assembly Tool. INSTALLATION If necessary, first clean the surface with isopropyl alcohol. Position a new Keyboard on place using the Flex Film Assembly Tool. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 26(59)
  • Page 27 Working Instructions (mech) Replacement: Keyboard Press around the Keyboard to secure the attachment. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 27(59)

  • Page 28: Decoration Sheet

    If necessary, first clean the surface with isopropyl alcohol. Attach a new Decoration Sheet in accordance with the two guiding pegs as shown in the picture, using the tweezers. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 28(59)
  • Page 29 Working Instructions (mech) Replacement: Decoration Sheet Press around the Decoration Sheet to secure the attachment. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 29(59)

  • Page 30: Insulation Tape

    Peel off the Insulation Tape using the Flex Film Assembly Tool. INSTALLATION Place a new Insulation Tape in position. Press on the Insulation Tape to secure the attachment. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 30(59)

  • Page 31: Protection Foil For Connector

    Carefully peel off the Protection Foil in the direction of the arrow using the Flex Film Assembly Tool. INSTALLATION Place a new Protection Foil in position, taking the blue line as the guiding line. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 31(59)
  • Page 32 Working Instructions (mech) Replacement: Protection Foil for Connector Press to secure the attachment. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 32(59)

  • Page 33: H-H Fpc

    Insert the end of H-H FPC (without the white line ) to the connector on the PBA using the Flex Film Assembly Tool as shown in the picture. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 33(59)
  • Page 34 Working Instructions (mech) Replacement: H-H FPC Lock the connector using the Flex Film Assembly Tool. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 34(59)

  • Page 35: Protection Foil For Test Point

    Peel off the Protection Foil using the Flex Film Assembly Tool. INSTALLATION Place a new Protection Foil in position as shown in the picture. Press to secure the attachment. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 35(59)

  • Page 36: Camera Key

    Remove the Camera Key using the tweezers. INSTALLATION Position a new Camera Key in place using the tweezers. Press to secure the Camera Key using the tweezers. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 36(59)

  • Page 37: Volume Key

    Remove the Volume Key using the tweezers. INSTALLATION Position the Volume Key in place using the tweezers. Press to secure the Volume Key in place using the tweezers. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 37(59)

  • Page 38: M2 Cover

    Remove the M2 Cover using the tweezers. INSTALLATION Position a new M2 Cover in place using the tweezers. Press to secure the M2 Cover using a tweezers. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 38(59)

  • Page 39: Main Key Dome Assy

    Attach a new Main Key Dome Assy in accordance with the guiding holes on the PBA as shown in the picture,using the Flex Film Assembly Tool . 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 39(59)
  • Page 40 Working Instructions (mech) Replacement: Main Key Dome Assy Press around the Main Key Dome Assy to secure its attachment. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 40(59)

  • Page 41: 2Mp Camera Module

    Press down the Camera Removal Tool to the bottom of the camera socket. Remove the 2MP Camera Module by lifting straight up. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 41(59)
  • Page 42 (1) into socket slot (2) when installing the 2MP Camera Module. Place the 2MP Camera Module into socket and press down on each edge to secure its position. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 42(59)

  • Page 43: Bb Shield Can Lid

    Loosen each corner of the BB Shield Can Lid using the dentist hook. Remove the BB Shield Can Lid. INSTALLATION Position a new BB Shield Can Lid in place using the Flex Film Assembly Tool. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 43(59)
  • Page 44 Working Instructions (mech) Replacement: BB Shield Can Lid Press on all sides of the BB Shield Can Lid until you hear a “click” sound 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 44(59)

  • Page 45: Spacer Cover

    Follow the 5.1 – 5.7 Reassembly instructions! REMOVAL Loosen and remove the Spacer Cover using the Flex Film Assembly Tool. INSTALLATION Place a new Spacer Cover in position. Press to secure the attachment. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 45(59)

  • Page 46: Speakerbox Bt Assy

    Unsnap the Speakerbox BT Assy using the Front Opening Tool. Remove the Speakerbox BT Assy . INSTALLATION Place a new Speakerbox BT Assy in the dirctions of the arrow(1),(2). 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 46(59)
  • Page 47 Working Instructions (mech) Replacement: Speakerbox BT Assy Press down the Speakerbox BT Assy to secure the snap hooks. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 47(59)

  • Page 48: Speakerbox Ant Assy

    Push the Speakerbox Ant Assy from behind using the Front Opening Tool. Remove the Speakerbox Ant Assy. INSTALLATION Place a new Speakerbox Ant Assy in the dirctions of the arrow(1),(2). 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 48(59)
  • Page 49 Working Instructions (mech) Replacement: Speakerbox Ant Assy Press down the Speakerbox Ant Assy to secure the snap hook. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 49(59)

  • Page 50: Vibrator

    Follow the 5.1 – 5.7 Reassembly instructions! REMOVAL Remove the Vibrator using the tweezers. INSTALLATION Place a new Vibrator in position and press it to the bottom of its cavity using the tweezers. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 50(59)

  • Page 51: Reassembly

    Press to snap the hooks as shown in the picture. Tighten the two Screws (M1.7x5) using the Torx Bit No. 4 to a torque of 17 Ncm. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 51(59)

  • Page 52: Lower

    Make sure the Hinge Assy is in its open position! Carefully thread the H-H FPC into the Hinge Assy as shown in the picture. Be careful not to damage the H-H FPC during the operation! 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 52(59)
  • Page 53 Press the Hinge Assy to snap it in position. Turn the phone over. Tighten these four Screws (M1.4x3.5) using the JCIS No.0 Screw Bit to a torque of 10 Ncm. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 53(59)

  • Page 54: Upper Rear Assy

    Insert the H-H FPC to the connector on the Upper Keypad Assy using the Flex Film Assembly Tool. Insert the H-H FPC to the bottom of the connector! Lock the connector using the Flex Film Assembly Tool. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 54(59)

  • Page 55: Lcd Tft 2.0

    Carefully unfold the Upper Keypad Assy (1) and insert the LCD FPC (2) to the connector using the Flex Film Assembly Tool. Insert the LCD FPC to the bottom of the connector! 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 55(59)

  • Page 56: Front Cover Assy And Bezel Assembly

    Make sure the Navi Key Assy is in position! Place the phone onto the Front Cover Assy. Press around all sides of the Lower Rear Assy to snap the hooks. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 56(59)
  • Page 57 Place the Bezel Assembly on its position. If necessary, first clean the surface with isopropyl alcohol! Press around the Bezel Assembly to secure the snap hooks and attachment. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 57(59)

  • Page 58: Battery And Battery Cover Assy

    Press it into position. Insert the two hooks of the Battery Cover Assy into the pockets of the Lower Rear Assy. Press to secure the Battery Cover Assy. 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 58(59)

  • Page 59: Revision History

    Working Instructions (mech) Revision History Rev. Date Changes / Comments 2009-Jan -14 release 1223-6753 Rev 1 © Sony Ericsson Mobile Communications AB – Company Internal 59(59)

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