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Toshiba 1400XL Plus Series Operation Manual

Uninterruptible power system single phase - 2.4/3.6/6.0/8.0 kva plus
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UNINTERRUPTIBLE POWER SYSTEM
SINGLE PHASE - 2.4/3.6/6.0/8.0 kVA PLUS
OPERATION MANUAL

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  Summary of Contents for Toshiba 1400XL Plus Series

  • Page 1 UNINTERRUPTIBLE POWER SYSTEM SINGLE PHASE - 2.4/3.6/6.0/8.0 kVA PLUS OPERATION MANUAL...
  • Page 2 TOSHIBA NOTE Any electrical or mechanical modifications to this equipment, without prior written consent of Toshiba International Corporation, will void all warranties and may void UL/CUL listing. Unauthorized modifications also can result in personal injury, death, or destruction of the equipment.
  • Page 3: Table Of Contents

    TOSHIBA CONTENTS SECTION PAGE Disclaimer ....................i Contents ....................ii-iii Introduction ..................... iv General Safety Instructions..............v Important Safety Instructions ..............vi-vii Product Description ................1-1 Theory of Operation ................ 1-1 Application and Use ............... 1-1 Power Backup ................. 1-1 Power Conditioning ................ 1-1 Inspection/Storage/Disposal..............
  • Page 4: Contents

    TOSHIBA CONTENTS (Cont'd) SECTION PAGE Operating the UPS (Cont'd) ..............6-1 Battery Check Function ..............6-1 Shutdown Procedure ..............6-2 Restart Procedure ................6-2 6.5.1 Restart After Non-Fatal Fault ..........6-2 6.5.2 Restart After Fatal Fault ............6-2 Battery Backup Time and Discharge Process ........ 6-3 Battery Low Voltage Tolerances .............
  • Page 5: Introduction

    TOSHIBA INTRODUCTION Please read this manual thoroughly before installation and operation...
  • Page 6: General Safety Instructions

    TOSHIBA GENERAL SAFETY INSTRUCTIONS Warnings Danger warnings DANGER Caution warnings CAUTION Attention warnings ATTENTION Danger Caution Electrical warnings Explosion warnings...
  • Page 7: Important Safety Instructions

    TOSHIBA IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Model Capacity Manufacturer Type Quantity CAUTION CAUTION WARNING WARNING...
  • Page 8 TOSHIBA WARNING WARNING A battery can present a risk of electrical shock and high short DANGER circuit current. 1) Verify that the UPS is off and that the power cord is disconnected from the power source. 2) Remove watches, rings or other metal objects.
  • Page 9: Product Description

    TOSHIBA Product Description Theory of Operation Application and Use Power Backup Power conditioning 1 - 1...
  • Page 10: Inspection/Storage/Disposal

    TOSHIBA Inspection/Storage/Disposal Inspection of the new UPS equipment After Uncrating: Storage of UPS equipment. Avoid: Before storing: Storing: Disposal It is illegal to dump lead-acid batteries in landfills or dispose of improperly. 2 - 1...
  • Page 11: Precautions

    TOSHIBA Precautions CAUTION Installation Precautions CAUTION CAUTION Prestart Precautions CAUTION Operating Precautions 3 - 1...
  • Page 12 TOSHIBA Precautions CAUTION Operating Precautions (Cont'd) 3 - 2...
  • Page 13: Ups Connections

    TOSHIBA UPS Connections Power Connections 4.1.1 UPS model numbers UC3G2L024C6, UC3G2L036C6, UC3G2L060C6, and UC3G2L080C6 Main UPS Unit UPS Output Voltages 208/240 V Source Power Distribution Panel MCCB 4.1.2 UPS model number UC3E1E024C5 Main UPS Unit UPS Output Voltages 220 V...
  • Page 14 TOSHIBA UPS Connections Power Connections (cont'd) 4.1.3 UPS model numbers UC3E1E036-51,UC3E1E060-51, and UC3E1E080-51 Main UPS Unit UPS Output Voltages 230V Source Power Distribution Panel 4.1.4 UPS model number UC3A2L024C6 Main UPS Unit UPS Output Voltages (120V) Source Power Distribution Panel...
  • Page 15: Terminal Block Details

    TOSHIBA UPS Connections Terminal Block details 4.2.1 UPS model numbers UC3G2L024C6, UC3G2L036C6, UC3G2L060C6, and UC3G2L080C6 Notes: Do not jumper terminal 13 to either 12 or 11. Factory setting is 208 Vac. Do not jumper terminal 11 to either 12 or 13.
  • Page 16: Ups Connections

    TOSHIBA UPS Connections Terminal Block details (cont'd) 4.2.3 UPS model numbers UC3E1E036-51, UC3E1E060-51, and UC3E1E080-51 4.2.4 UPS model number UC3A2L024C6 Notes: Do not use terminal 11. 4 - 4...
  • Page 17: Wire Size And Tightening Torque

    TOSHIBA UPS Connections Wire Size and Tightening Torque Uvtu‡rvt Ur…€vhyà 6XBÃs‚…à 6XBÃs‚…à 6XBÃs‚…à 6XBÃs‚…à D‡r€ ÃÃÇ‚…„ˆr Iˆ€ir… !#ÃxW6 "%ÃxW6 %ÃxW6 'ÃxW6 yi†vpur† 68Ãvƒˆ‡ Æ ÃhqÃÆ! " " 68ˆ‡ƒˆ‡ Æ#Çu…‚ˆtuÃÆ& " B…‚ˆq Æ"ÃhqÃÆ' ÃEˆ€ƒr… ÃÃÃÃÃÃÃà #Â… ÃÃÃÃÃÃÃà !Â… ÃÃÃÃÃÃÃÃ'Â… ÃÃÃÃÃÃÃÃ%Â… " Æ...
  • Page 18: Rs-232C

    TOSHIBA UPS Connections Communication Interface (Cont'd) 4.4.2 RS-232C Input voltage Output voltage Output current Battery voltage Input frequency Output frequency Utility power OK Low battery voltage detected UPS in BYPASS mode UPS in NORMAL mode Input and output frequency synchronized UPS ‘fault’...
  • Page 19: Specifications

    Options Novell local area network Contact Toshiba for details on these options SNMP Network Adapter (*) Input/output figures rated for 240 volts. Output capacity will be reduced when input voltage is below 204 volts. (**) Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site.
  • Page 20 Options Novell local area network Contact Toshiba for details on these options SNMP Network Adapter (*) Input/output figures rated for 240 volts. Output capacity will be reduced when input voltage is below 204 volts. (**) Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site.
  • Page 21 (normally open contacts) (4) utility failure RS232C ASCII interface Provided Options Novell TM local area network Contact Toshiba for details on these options SNMP Network Adapter (*) Input/output figures rated for 240 volts. Output capacity will be reduced when input voltage is below 204 volts.
  • Page 22 Options Novell local area network Contact Toshiba for details on these options SNMP Network Adapter (*) Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site. (**) An initial charge time of 24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation.
  • Page 23: Operating The Ups

    TOSHIBA Operating the UPS Initial Battery Charge (Allow 24 hours for the batteries to fully charge) Notes: Start-up Procedure While in this mode if a power failure occurs in the commercial power source, the UPS system will lose power and power to the load device will be interrupted.
  • Page 24: Shutdown Procedure

    The UPS may be supplying power through the bypass circuit. Restart Procedures 6.5.1 Restart After Non-Fatal Fault "warm" 6.5.2 Restart After Fatal Fault "cold start" green green CAUTION green CAUTION Contact your Toshiba service representative. green 6 - 2...
  • Page 25: Battery Backup Time And Discharge Process

    TOSHIBA Operating the UPS Battery Backup Time and Discharge Process Battery capacity Battery Low Voltage Tolerances UPS Capacity 2.4 kVA 3.6 kVA 6 kVA 8 kVA 6 - 3...
  • Page 26: Battery Recharging

    TOSHIBA Operating the UPS (Cont'd) Battery Recharging Time Rated Battery Voltages 6 - 4...
  • Page 27: Operation Modes

    TOSHIBA Operating the UPS Operation Modes 6.9.1 AC Input Mode (normal operation) Bypass *Static switch Isolation Transformer MCCB Rectifier/ Input Line Output Inverter charger/ power filter power chopper Surge absorber Batteries * Switches are solid state devices Power flow Power flow in AC input mode for the 2.4, 3.6, 6 and 8 kVA Models 6.9.2...
  • Page 28: Battery Backup Mode

    TOSHIBA Operating the UPS Operation Modes (Cont'd) 6.9.3 Battery Backup Mode Bypass *Static switch Isolation Transformer MCCB Rectifier/ Line Output Input Inverter charger/ filter power power chopper Surge absorber * Switches are Batteries solid state devices Power flow Power flow in battery backup mode for the 2.4, 3.6, 6 and 8 kVA Models 6.10...
  • Page 29: Epo (Emergency Power Off) Function

    TOSHIBA Operating the UPS 6.11 EPO (Emergency Power Off) Function Use the Restart After Fatal Fault procedures (see Section 6.5.2) for restarting the unit. * Switches are solid state devices Bypass *Static switch TRIPPED MCCB Rectifier/ Output Input Line charger/...
  • Page 30: Front Panel Layout

    TOSHIBA Operating the UPS 6.13 Front Panel Layout 6.13.1 Front Panel Indicator LED Lamps AC LINE green green 6.13.2 Front Panel Indicator LED Lamp Functions green (can be either fatal or non-fatal) The condition of the output will depend on the type of fault that has occurred.
  • Page 31: 6.13.3 Front Panel Buzzer Reset

    TOSHIBA Operating the UPS 6.13 Front Panel Layout (Cont'd) 6.13.3 Front Panel Buzzer Reset (battery alarms excluded) 6.14 UPS Run Mode Display green UPS Run Mode Display Chart green green Remove overload as quickly as possible to prevent fault (fault timeouts vary de- pending on overload condition).
  • Page 32: Troubleshooting Procedures

    TOSHIBA Troubleshooting Procedures Non-Fatal Fault Mode Non-Fatal Fault Mode Display Chart 7 - 1...
  • Page 33: Fatal Fault Mode

    TOSHIBA Troubleshooting Procedures Fatal Fault Mode Fatal Fault Mode Display Chart 7 - 2...
  • Page 34: Preventive Maintenance/Parts Replacement

    TOSHIBA Preventive Maintenance/Parts Replacement Preventive Maintenance Before performing any maintenance, the certified repair CAUTION technician must be familiar with and follow the important safety instructions located on pages v and vi. Parts Replacement UPS Battery Replacement 8 - 1...
  • Page 35: External Layouts/Dimensions/Shipping Weights

    TOSHIBA External Layouts/Dimensions/Shipping Weights External Layouts (hardwired units) 9 - 1...
  • Page 36: Dimensions

    TOSHIBA External Layouts/Dimensions/Shipping Weights Dimensions Dimensions Model Shipping Weights Shipping Weights Model Pounds Kilograms 9 - 2...
  • Page 37 TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd., Houston Texas 77041 Tel: [713] 466-0277 Fax: [713] 466-8773 Telex: 762078 Printed in U.S.A.