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Table of Contents
Related Manuals for Yanmar BY series
Summary of Contents for Yanmar BY series
- Page 1 Installation Manual BY Series Engines...
- Page 2 Electronic Control System Installation Manual for BY Series Engines with Classic Controls MANINBYCM01 Revision 1.0...
- Page 3 The information contained in this manual is believed to be accurate at the time of going to print but no responsibility, direct or consequential, can be accepted for damage resulting from the use of this information. The manufacturers reserve the right to make changes, without notice, to any of its products. Page Electronic Control System: Installation Manual for BY Series Engines with Classic Controls...
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Page 4: Table Of Contents
Table of Contents Components ............... . 4 Installation . -
Page 5: Components
Components Please familiarize yourself with the following components: CH18000 Series CH18000 Series Side Mount Control Top Mount Control Tachometer Ignition Switch with Digital Display Page Electronic Control System: Installation Manual for BY Series Engines with Classic Controls... - Page 6 Components CE500xx Engine Harness CE503xx Engine Extension Harness Warning Light / Audible Alarm/Cut-off Switch Cut-off Switch with Lanyard attached Electronic Control System: Installation Manual for BY Series Engines with Classic Controls Page ...
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Page 7: Installation
Install the remaining helm components. • Connect the items at the helm. • Check out the installation. Warning: Make all connections in accordance with applicable codes and standards. Route the CE500XX Engine Harness Mount the stern drive transom plate, gear lube reservoir, and trim pump per the stern drive instructions. Gear Oil Trim Pump Page Electronic Control System: Installation Manual for BY Series Engines with Classic Controls... -
Page 8: Route The Shift Cable
Installation Run the engine harness from the helm to the transom area. The engine harness has three main connection points, the helm, the transom and the engine. CE500xx Helm End CE500xx Transom Breakout CE500xx to Engine Attach the transom breakout point to the transom near the centerline of the engine and high enough that you can access this point after the installation is complete. -
Page 9: Install Battery Switch And Engine Breaker
When determining the wire size add the length of the negative cable from the engine block to the battery and the length of the positive cable from the starter to the battery together. Distance Wire size Less than 5 meters (16 feet) 20mm AWG 4 Less than 9 meters (30 feet) 40mm AWG 1 Breaker Wiring Diagram Page Electronic Control System: Installation Manual for BY Series Engines with Classic Controls... -
Page 10: Install The Engine
Installation Install the Engine Install and align the engine per the instructions that come with the engine and the stern drive. Connect the Items in the Engine Area Route the CE500XX engine harness from the center of the transom to the top connector of the engine computer box located on the starboard side of the engine. Route the power cable from the engine to the 80 amp engine breaker installed earlier. Connect the ground to the common block and complete the connections per the diagram on page 8. Engine Harness Connection Engine Electronics Connection Electronic Control System: Installation Manual for BY Series Engines with Classic Controls Page ... -
Page 11: Install The Shifter
J64 and J6B connectors Connect the CE500XX cable that was route to the helm earlier. The J6A and the J6B connectors mate with the connectors on the control. Connect the trim harness supplied with the stern drive to the three bullet connectors. Page 10 Electronic Control System: Installation Manual for BY Series Engines with Classic Controls... -
Page 12: Install The Tachometer
Installation Install the Helm Components The following items are supplied as part of kit CP100K. Locate an appropriate place and mount each item near the helm. The audible alarm should be mounted behind the helm so it is out of the weather. •... -
Page 13: Checkout And Operation
Battery Voltage Over Temp Alarm Coolant Temperature Low System Voltage Alarm Boost Pressure High Boost Pressure Alarm Engine Load Throttle Position Sensor Alarm Fuel Rate Neutral Start Protect Alarm Engine Hours * Fuel Level * Oil Pressure * No digital value will be displayed for these parameters on Classic Systems. Page 1 Electronic Control System: Installation Manual for BY Series Engines with Classic Controls... -
Page 14: Operation
Menu display, accompanied by their respective submenus. Successfully navigating the main and submenus depends on the familiarization and understanding of how the ENTER, UP, and DOWN buttons are pressed, and in what combination. To Navigate the Menus: • After the “Yanmar Marine Power-on” flashes on, the screen will return to the last display viewed on shutdown. Use the UP and DOWN buttons to scroll through the V1.8 Main Menu items from ENGINE DATA to SYSTEM SETUP. - Page 15 Operation Page 1 Electronic Control System: Installation Manual for BY Series Engines with Classic Controls...
- Page 16 Operation Tachometer Menu Structure Electronic Control System: Installation Manual for BY Series Engines with Classic Controls Page 1...
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Page 17: Warning Light
Note: If the check engine alarm is displayed in the tachometer window, a DTC (Siagnostic Trouske Code) may be stored in the Engine Control Module memory. A trained technician with a diagnostic service tool can ready and clear any stored DTCs. Page 1 Electronic Control System: Installation Manual for BY Series Engines with Classic Controls... -
Page 18: Templates
Templates 3” Gauge (Tachometer) with Key Cut Note: The 2" and 3" gauges are supplied with a locking tab and flat. When installation is being done with a CNC machine, use the "with Key Cut" template. When installation is being done with a hole saw, use the "without Key Cut" templates. If this template has been downloaded electronically or copied from another document, please verify all template dimensions prior to cutting as different printers/copiers may scale differently. - Page 19 Templates This page left intentionally blank. Page 1 Electronic Control System: Installation Manual for BY Series Engines with Classic Controls...
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Page 20: 3" Gauge (Tachometer) Without Key Cut
Templates 3” Gauge (Tachometer) without Key Cut Note: The 2" and 3" gauges are supplied with a locking tab and flat. When installation is being done with a CNC machine, use the "with Key Cut" template. When installation is being done with a hole saw, use the "without Key Cut" templates. If this template has been downloaded electronically or copied from another document, please verify all template dimensions prior to cutting as different printers/copiers may scale differently. - Page 21 Templates This page left intentionally blank. Page 0 Electronic Control System: Installation Manual for BY Series Engines with Classic Controls...
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Page 22: 2" Gauge With Key Cut
Templates 2” Gauge with Key Cut Note: The 2" and 3" gauges are supplied with a locking tab and flat. When installation is being done with a CNC machine, use the "with Key Cut" template. When installation is being done with a hole saw, use the "without Key Cut" templates. If this template has been downloaded electronically or copied from another document, please verify all template dimensions RECOMMENDED prior to cutting as different printers/copiers may scale differently. - Page 23 Templates This page left intentionally blank. Page Electronic Control System: Installation Manual for BY Series Engines with Classic Controls...
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Page 24: Ch18000 Top Mount
Templates CH18000 Top Mount Template If this template has been downloaded electronically or copied from another document, please verify all template dimensions prior to cutting as different printers/copiers may scale differently. R 1/4" (6.4 mm) 1/2" R 3/16" Diameter 7/32" (12.7 mm) (4.8 mm) (5.6 mm) - Page 25 Templates This page left intentionally blank. Page Electronic Control System: Installation Manual for BY Series Engines with Classic Controls...
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Page 26: Ch18000 Side Mount
Templates CH1700 Side Mount Template If this template has been downloaded electronically or copied from another document, please verify all template dimensions prior to cutting as different printers/copiers may scale differently. Electronic Control System: Installation Manual for BY Series Engines with Classic Controls Page ... - Page 27 Templates This page left intentionally blank. Page Electronic Control System: Installation Manual for BY Series Engines with Classic Controls...
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Page 28: Key Switch Panel - Cp19400
Templates Key Switch Panel - CP19400 If this template has been downloaded electronically or copied from another document, please verify all template dimensions prior to cutting as different printers/copiers may scale differently. U.S. to Metric 3/16 inches = 4.76 mm 7/16 inches = 11.11 mm 1/2 inches = 12.7 mm 11/1 inches = 1. mm 13/16 inches = 20.64 mm... - Page 29 Templates This page left intentionally blank. Page Electronic Control System: Installation Manual for BY Series Engines with Classic Controls...
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Page 30: Appendix A: Analog Gauges
Appendix A: Analog Gauges Several options are available for the Classic Control System. Analog Gauges The following gauges are available for easy connection to the system. The wires are in the main harness and are located behind the helm. Speedometer - This inch gauge requires a pitot tube connection. Trim, Fuel Level, Oil Pressure and Volt gauges are also available. -
Page 31: Appendix B: Gauge Measurements
” Mechanical Pressure Gauges . .1.. .0 ” Electric Tachometers . .1/. . ” -N-1 . .1/. . 3” Electric Tach/Hourmeters 3.78 3.41/3.44 3.88 3” Marine Pitot-type Speedos 3.78 3.41/3.44 2.70 Page 0 Electronic Control System: Installation Manual for BY Series Engines with Classic Controls... - Page 32 Electronic Control System: Installation Manual for BY Series Engines with Classic Controls Page 1...
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