HAUL MASTER 2948 Assembly And Operation Instructions Manual

Box trailer

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asseMBly and oPeraTion insTrucTions
Due to continuing improvements, actual product may differ slightly from the product described herein.
Visit our website at: http://www.harborfreight.com
To PreVenT serious injury, read and undersTand
all warnings and insTrucTions Before use.
Copyright
2003, 2007 by Harbor Freight Tools
©
this manual or any artwork contained herein may be reproduced in any shape or
form without the express written consent of Harbor Freight Tools.
for technical questions or replacement parts, please call 1-800-444-3353.
Box Trailer
1,000 lb. Payload
Model
3491 Mission Oaks Blvd., Camarillo, CA 93011
Manual revised 04j, 07f
02948
IMPORTANT INFORMATION
This trailer's Hitch Coupler MUST be
properly secured to the hitch ball of the towing
vehicle. After assembly and attachment, pull
up and down on the Hitch Coupler to make
sure the hitch ball is fitting snugly in the Hitch
Coupler. There must be no play between the
hitch ball and Hitch Coupler. If there is play,
tighten the Adjustment Nut until no play is
present. If the Adjustment Nut is too tight, the
Handle will not lock. Carefully read and follow
the complete instructions in this manual
BEFORE setup or use.
If the Coupler is not secured
properly, the ball could come loose
while the trailer is in motion, possibly
causing property damage, SERIOUS
PERSONAL INJURY, or DEATH.
. All rights reserved. No portion of
®
WARNING!

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Summary of Contents for HAUL MASTER 2948

  • Page 1 Box Trailer 1,000 lb. Payload Model 02948 asseMBly and oPeraTion insTrucTions WARNING! IMPORTANT INFORMATION This trailer’s Hitch Coupler MUST be properly secured to the hitch ball of the towing vehicle. After assembly and attachment, pull up and down on the Hitch Coupler to make sure the hitch ball is fitting snugly in the Hitch Coupler.
  • Page 2: Table Of Contents

    ............19 insPecTion, MainTenance, and cleaning ......... 19 ParTs lisTs and diagraMs ............20 Parts list ......................20 assembly diagram ....................21 wiring diagram for lights .................. 22 for technical questions, please call 1-800-444-3353. SKU 02948 Page 2...
  • Page 3: Specifications

    If there is any doubt, do not attempt to use this product. use eye ProTecTion. Wear ANSI-approved safety impact eye goggles when assembling this product. ANSI-approved safety impact eye goggles are available from Harbor Freight Tools. for technical questions, please call 1-800-444-3353. SKU 02948 Page 3...
  • Page 4: Specific Product Warnings And Precautions

    Hicle weigHT raTing or 1,080 Pounds gross axle weigHT raTing . Before eacH use, always exaMine THe Trailer for ProPer Tire (a15) air Pressure, daMaged Tail ligHTs (a11), daMaged side run- ning ligHTs (a7), loose BolTs and nuTs, sTrucTural cracKs, for technical questions, please call 1-800-444-3353. SKU 02948 Page 4...
  • Page 5: Unpacking

    If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. for technical questions, please call 1-800-444-3353. SKU 02948 Page 5...
  • Page 6: Assembly Instructions

    Continue doing this until every slot in the Bearing is completely full of grease. during the rest of the assembly, be careful not to get any dirt or debris on any part of the hub assembly. reV 05b for technical questions, please call 1-800-444-3353. SKU 02948 Page 6...
  • Page 7 Insert an Cotter Pin (A9) through the hole at the end of each Spindle of the Axle (A8) and spread the Cotter pin. (see figure a.) Fill the Caps (A9) with bearing grease. Then, press each Cap onto the Hubs (A9). (see figure a.) reV 05b for technical questions, please call 1-800-444-3353. SKU 02948 Page 7...
  • Page 8: To Assemble The Frame, Tongue, And Hitch Coupler

    (see figure B.) To connect the Hitch coupler (a14) and safety chain (a19) to the Tow Bar (a13), use the Bolts, Spring Washers, and Lock Nuts (2) as indicated. (see figure B.) for technical questions, please call 1-800-444-3353. SKU 02948 Page 8...
  • Page 9: To Attach The Axle/Tire Assembly To The Springs

    U-Bolts and over the Spring. Then secure the Axle to the Spring, using four Lock Nuts (8). Repeat this procedure to attach the other end of the Axle to the remaining Spring. (see figure c.) for technical questions, please call 1-800-444-3353. SKU 02948 Page 9...
  • Page 10: To Attach The Tail Light Bracket

    It is recommended to use heavy gauge, nylon, tie strips (not included) to attach the wiring harnesses of the Tail Lights (A11) to the underside of the Frame Assembly. Once finished, carefully tip the Trailer to its upright position. (see figure d.) reV 03d for technical questions, please call 1-800-444-3353. SKU 02948 Page 10...
  • Page 11: To Attach The Fenders

    Front Panel to the ends of the Left Side Panel (A2) and Right Side Panel (A3), using eight Bolts, eight Spring Washers, and eight Nuts (3). (see assy. diagram.) for technical questions, please call 1-800-444-3353. SKU 02948 Page 11...
  • Page 12: Operating Instructions

    Trailer could jackknife, causing severe damage to the could jackknife, causing severe damage to the trailer and to the towing vehicle. trailer and to the towing vehicle. reV 05f for technical questions, please call 1-800-444-3353. SKU 02948 Page 12...
  • Page 13 Tail Lights (A11) at least every 100 miles. Carry extra bulbs and fuses if towing the Trailer at night over long distances. Carry emergency flares and fire extinguisher, if required for operation in your state. for technical questions, please call 1-800-444-3353. SKU 02948 Page 13...
  • Page 14: Tire Information

    Vehicle normal load on the tire means- that load on an individual tire that is determined by distributing to each axle its share of the curb weight, accessory weight, and normal occupant weight and dividing by 2. for technical questions, please call 1-800-444-3353. SKU 02948 Page 14...
  • Page 15: Tire Markings

    71. The markings on your tire may differ.) Note: You may not find this information on all tires because it is not required by law. for technical questions, please call 1-800-444-3353. SKU 02948 Page 15...
  • Page 16: Tire Inflation And Load Limit

    See the Tire Care section starting on the following page for an explanation of tire pressure and see the Vehicle Load Limit section following that for an explanation of load limit. for technical questions, please call 1-800-444-3353. SKU 02948 Page 16...
  • Page 17: Tire Care

    These “missing” pounds of pressure are what you will need to add. At a service station, add the missing pounds of air pressure to each tire that is underinflated. for technical questions, please call 1-800-444-3353. SKU 02948 Page 17...
  • Page 18: Tire Size

    Tires should be removed from the rim to be inspected before being plugged and patched. A qualified mechanic should remove the tire from the rim, perform the repair, and remount the tire. for technical questions, please call 1-800-444-3353. SKU 02948 Page 18...
  • Page 19: Vehicle Load Limit

    Insert a new Cotter Pin through the Castle Nut and the hole in the axle. Bend the Pin back, locking it and the Nut in place. To clean, use only water and a mild detergent. for technical questions, please call 1-800-444-3353. SKU 02948 Page 19...
  • Page 20: Parts Lists And Diagrams

    M14 Lock Nut Fender 2.5 x 25 Pin Left Side Brace U-Bolt Right Side Brace Lock Nut Safety Chain Lug Nut Spring Plate Cotter Pin Castle Nut reV 05b, 06d, 06g for technical questions, please call 1-800-444-3353. SKU 02948 Page 20...
  • Page 21: Assembly Diagram

    05b for technical questions, please call 1-800-444-3353. SKU 02948 Page 21...
  • Page 22: Wiring Diagram For Lights

    03d for technical questions, please call 1-800-444-3353. SKU 02948 Page 22...
  • Page 23 This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, Ca 93011 • (800) 444-3353 for technical questions, please call 1-800-444-3353. SKU 02948 Page 23...

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