HAUL MASTER 90154 Assembly And Operating Instructions Manual
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HAUL MASTER 90154 Assembly And Operating Instructions Manual

Trailer foldable - with 12” wheels
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FOLDABLE - WITH 12" WHEELS
ASSEMBLY AND OPERATING INSTRUCTIONS
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
Distributed exclusively by Harbor Freight Tools
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright
2003 by Harbor Freight Tools
©
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
TRAILER
MODEL 90154
3491 Mission Oaks Blvd., Camarillo, CA 93011
Manual Revised 04j; 06k; 08d; 09b
. All rights reserved. No portion of this
®
.
®

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  • Page 1 TRAILER FOLDABLE - WITH 12” WHEELS MODEL 90154 ASSEMBLY AND OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Distributed exclusively by Harbor Freight Tools ®...

  • Page 2: Table Of Contents

    Steps for Determining Correct Load Limit ............23 INSPECTION, MAINTENANCE, AND CLEANING ........ 23 Wiring Diagram .....................24 PARTS LIST .................... 25 Assembly Diagram ....................26 REPORTING SAFETY DEFECTS ............26 BEARING PACKING INSTRUCTIONS ........... 27 SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 2...

  • Page 3: Specifications

    If wearing a long-sleeve shirt, roll sleeves up above elbows. Wearing safety work shoes is recommended. Do not overreach. Keep proper footing and balance at all times to prevent tripping, falling, back injury, etc. REV 06k; 09b SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 3...

  • Page 4: Specific Product Warnings And Precautions

    TRAILER TO THE TOWING VEHICLE. Make sure the Safety Chain is attached to the towing vehicle with the equal length at each side. Do not allow the Safety Chain to drag on the ground. SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 4...
  • Page 5 Motor Vehicles for information and guidance on registering, licensing, and titling the Trailer. MAINTAIN LABELS AND NAMEPLATES ON THE TRAILER. These carry im- portant information. If unreadable or missing, contact Harbor Freight Tools for a replacement. SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 5...

  • Page 6: Unpacking

    Attach the Left Connecting Rail (3L) and the Right Connecting Rail (3R) to the Front Left Side Rail (1FL) and Front Right Side Rail (1FR), using the 9/16” Bolts (E), 9/16” Hex Nuts (I), and 1/8” Cotter Pins (P). SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 6...
  • Page 7 (25). Assemble the parts, using the 3/8” x 3/4” Bolts (A), 3/8” Nylon Nuts (G) and also the 3/8” x 1” Bolts (B) and 3/8” Nylon Nuts (G). (See Figure C.) SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 7...
  • Page 8 Left Side Rail (1FL), using 3/8” x 1” Bolts (B) and 3/8” Nylon Nuts (G). Attach the Spring Hanger (12R) to the Front Right Side Rail (1FR), using 3/8” x 1” Bolts (B) and 3/8” Nylon Nuts (G). (See Figure E.) SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 8...
  • Page 9 Plates. The Spring Plates may need to be adjusted slightly to allow the holes to line up. Then secure the Axle and Spring assemblies, using 3/8” Spring Washers REV 06b SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 9...
  • Page 10 Make sure that your hands are thoroughly clean and the bearing packer (not included) is also thoroughly clean. Place fresh, clean bearing grease in the packer. With the grease-filled bearing packer in one hand and the bearing in the other, REV 04g SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 10...
  • Page 11 Attach two Stake Clamps (25) to the Front Cross Member (2A), using M10x20 Bolts (A) and M10 Nylon Nuts (G). Then, repeat this Step for the remaining two Stake Clamps and the Rear Cross Member (2B). (See Figure H.) SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 11...
  • Page 12 To install the Wiring Harness on the Trailer, use a Self Tapping Screw (R) to attach the White Ground Wire located at the Plug end of the Wiring Harness to the small SKU 90154 For technical questions, please call 1-800-444-3353.
  • Page 13 It is recommended that only a qualified technician perform the electrical service that may be needed to enable your particular make/model vehicle to power the Trailer’s 12 volt DC lighting system. SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 13...
  • Page 14 NOTE: To avoid damage to Casters (13), avoid rolling the Trailer on its Casters over long distances. The Casters should only be rolled over a flat, level and hard surface. SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 14...
  • Page 15 (See Figure K.) Use the 3/8” Cross Head Bolts, 3/8” Flat Washers, 3/8” Spring Washers, and 3/8” Hex Nuts to secure the Plywood bed to the Trailer frame. (See Figure K.) SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 15...
  • Page 16 Cut the Stakes, Front End Rails, Back End Rails, and Side rails to the sizes indicated in the illustration and drill 3/8” diameter mounting holes where shown. (See Figure L.) SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 16...
  • Page 17 3/8” x 1-3/4” Cross Head Bolts and 3/8” Nuts. (See Figure M.) NOTE: For quick folding purposes, you may not want to bolt down the Stakes permanently to the Stake Clamps (25) of the Trailer. SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 17...
  • Page 18 Safety Pin and “R” Pin. (See Figure N.) Make sure to attach each side of the Safety Chain (8) equally to the towing vehicle’s rear bumper or frame. (See Figure N.) REV 05f SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 18...

  • Page 19: Tire Information

    • Tread means - that portion of the tire that comes in contact with the road. SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 19...

  • Page 20: Tire Markings

    This information is used to contact consumers if a tire defect requires a recall. • Maximum Load Rating - This number indicates the maximum load in kilograms and pounds that can be carried by the tire. SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 20...

  • Page 21: Tire Inflation And Load Limit

    See the Tire Care section starting on the following page for an explanation of tire pressure and see the Vehicle Load Limit following that for an explanation of load limit. REV 09b, 09g SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 21...

  • Page 22: Tire Care

    These “missing” pounds of pressure are what you will need to add. At a service station, add the missing pounds of air pressure to each tire that is underinflated. SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 22...

  • Page 23: Tire Size

    Tires should be removed from the rim to be inspected before being plugged and patched. A qualified mechanic should remove the tire from the rim, perform the repair, and remount the tire. SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 23...

  • Page 24: Vehicle Load Limit

    Casters; if the Casters become damaged or deformed, immediately stop the Trailer movement. The folded up Trailer should only be transported short distances. TO CLEAN, use only water and a mild detergent. SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 24...

  • Page 25: Wiring Diagram

    Wiring Diagram Note: Some trailer tail lights will have two leads instead of three. They connect to the harness leads the same way; brown to brown, color to color. REV 06e SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 25...

  • Page 26: Parts List

    ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. REV 05h; 06f; 06k, 08h SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 26...

  • Page 27: Assembly Diagram

    Read and adhere to the following instructions; failure to read and obey all of the following instructions COMPLETELY will void the warranty and can result in damage to the trailer, property damage, or SERIOUS PERSONAL INJURY. SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 27...
  • Page 28 This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353 SKU 90154 For technical questions, please call 1-800-444-3353. PAGE 28...

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