HAUL MASTER 90154 Owner's Manual & Safety Instructions
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HAUL MASTER 90154 Owner's Manual & Safety Instructions

Foldable utility trailer
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Summary of Contents for HAUL MASTER 90154

  • Page 2: Table Of Contents

    WARNING marking Amperes concerning Risk of Fire. Connect trailer wiring to WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved properly fused circuit only. safety goggles with side shields. Page 2 For technical questions, please call 1-800-444-3353. Item 90154...
  • Page 3 2. Properly and safely secure the payload in the Trailer. stamped on the hitch drawbar. Load the Trailer evenly from side to side with 60% of the load forward of the Axle (16). Item 90154 For technical questions, please call 1-800-444-3353. Page 3...

  • Page 4: Operation Safety

    This could cause 2. Pass on level terrain with plenty of clearance. your trailer to jackknife or go out of control. Avoid passing on steep upgrades or downgrades. Page 4 For technical questions, please call 1-800-444-3353. Item 90154...
  • Page 5 If unreadable or missing, 5. When not in use, store Trailer in a contact Harbor Freight Tools for a replacement. dry location to inhibit rust. Lock up Trailer, 2. Replacement parts and accessories: when servicing, and keep out of reach of children.

  • Page 6: Assembly

    Left Connecting Rail (3L) and the Left Connecting Rail (3L), Right Connecting Rail (3R), Right Connecting Rail (3R), using the 3/8″ Bolts (A)  and Cross Member (2A). Secure the “L” Latches and 3/8″ Lock Nuts (G).  (See Figure b.) using the 1/8″ R Pins (Q).  (See Figure b.) Figure b: Tongue Assembly Page 6 For technical questions, please call 1-800-444-3353. Item 90154...
  • Page 7 TO cENTER OF TRAILER Figure c: Rear bed Rail Assembly 7. Assemble the front portion and the rear portion of the Trailer, using  the 3/8″ x 3/4″ Bolts (A), 3/8″ Lock Nuts (G). Figure D: Assembling Front and Rear beds 8. Then, fold the Trailer with assistance. Figure E: Folded Trailer Item 90154 For technical questions, please call 1-800-444-3353. Page 7...
  • Page 8 Insert a Cotter Pin (P) through the holes in the 3/8″ Lock Nuts (G).  After doing this, tighten the  end of the Bolts and spread the Cotter Pins. Bolts (E) and Nuts (I) left loose in step 14. Figure G: Spring Assembly Page 8 For technical questions, please call 1-800-444-3353. Item 90154...
  • Page 9 If not, back off the Castle Nut very slightly so that the Hub rotates freely. NOTE: pERIODIcALLy, GREASE SEAL (32) ON bAcKSIDE OF HUb (18). Figure H: Hub/Wheel Assembly Item 90154 For technical questions, please call 1-800-444-3353. Page 9...
  • Page 10 29. Secure the rear Bed of the Trailer’s frame to the Caster Bases (30L, 30R), using M10x30 Carriage Bolts (D) and M10 Lock Nuts (G). Figure I: coupler and Stake clamp Attachment Page 10 For technical questions, please call 1-800-444-3353. Item 90154...
  • Page 11 (24) (24) LEAVE 16″ EXCESS WIRE HERE. LEAVE 16″ EXCESS WIRE HERE. yELLOW GREEN bROWN bROWN bLAcK bLAcK RIGHT TAIL LIGHT (28R) LEFT TAIL LIGHT (28L) Figure J: Trailer Wiring Item 90154 For technical questions, please call 1-800-444-3353. Page 11...
  • Page 12 Figure K: Wiring Diagram Note: Some trailer tail lights will have two leads instead of three. They connect to the harness leads the same way; brown to brown, color to color. REV 06e Page 12 For technical questions, please call 1-800-444-3353. Item 90154...
  • Page 13 13.96 13.96 18.9 9.29 4.37 9.29 13.96 14.35 0.75 4.37 18.9 18.9 3/8″ CROSS HEAD BOLT 4.37 3/8″ FLAT WASHER 3/8″ SPRING WASHER 3/8″ NUT Figure L: Optional bed Installation Item 90154 For technical questions, please call 1-800-444-3353. Page 13...
  • Page 14 3/8″ DIAMETER STAKE 1.25 FRONT END bAcK END RAIL SIDE RAIL 3/8″ DIAMETER 18.5825 50.835 18.5825 1.25 94.5 3/8″ DIAMETER cONNEcTING pLATE FIGURE L Figure M: Stake Dimensions and Hole Locations Page 14 For technical questions, please call 1-800-444-3353. Item 90154...
  • Page 15 3/8″ FLAT 3/8″ X 2-3/8″ WASHER bOLT 3/8″ X 3-3/8″ cROSS HEAD bOLT FRONT END RAIL 3/8″ X 1-3/4″ cROSS HEAD bOLT cONNEcTING 3/8″ FLAT pLATE WASHER Figure N: Stake Assembly Item 90154 For technical questions, please call 1-800-444-3353. Page 15...

  • Page 16: Specifications

    6. Check that all items are securely condition that may affect its safe operation. fastened on and in the trailer. Do not use the Trailer even if minor damage appears. Page 16 For technical questions, please call 1-800-444-3353. Item 90154...
  • Page 17 Carry extra bulbs and fuses if towing the Trailer at night over long distances. Adjusting Hitch ball (not included) Figure p: ball connection Item 90154 For technical questions, please call 1-800-444-3353. Page 17...

  • Page 18: Tire Information

    Accessory weight; curb weight, accessory weight, and normal c. Vehicle capacity weight; and occupant weight and dividing by 2. d. Production options weight. Page 18 For technical questions, please call 1-800-444-3353. Item 90154...
  • Page 19 1,019 1,279 1,609 2,039 1,047 1,323 1,653 2,094 1,074 1,356 1,709 2,149 1,102 1,389 1,764 2,205 1,135 1,433 1,819 2,271 1,168 1,477 1,874 2,337 Table A: Load Index Rating codes Item 90154 For technical questions, please call 1-800-444-3353. Page 19...
  • Page 20 See the Tire Care section starting on the following page for an explanation of tire pressure and see the Vehicle Load Limit following that for an explanation of load limit. Page 20 For technical questions, please call 1-800-444-3353. Item 90154...

  • Page 21: Tire Care

    This helps the tires to wear evenly, and provide better traction. Both tire balance and alignment require specialized equipment that is not provided with this vehicle. Item 90154 For technical questions, please call 1-800-444-3353.

  • Page 22: Vehicle Load Limit

    Do not attempt to control trailer sway by applying the tow vehicle brakes; this will generally make the sway worse. Page 22 For technical questions, please call 1-800-444-3353. Item 90154...
  • Page 23 Some states may consider this Trailer a vehicle requiring registration, licensing, and titling. Check with your State Department of Motor Vehicles for information and guidance on registering, licensing, and titling the Trailer. Item 90154 For technical questions, please call 1-800-444-3353. Page 23...

  • Page 24: Maintenance

    Lightly coat all electrical terminal connections with in the connector holes. nonconducting (dielectric), light waterproof grease. Try to clean off only the deposits and lubricate lightly with dielectric, light waterproof grease. Page 24 For technical questions, please call 1-800-444-3353. Item 90154...
  • Page 25 Roll the Casters only over a flat, level and hard surface. 6. Store the Trailer against a wall, securing it to the wall by elastic cords or rope. Figure S: Folding Tongue Item 90154 For technical questions, please call 1-800-444-3353. Page 25...

  • Page 26: Parts List And Diagram

    Stake Clamp Tail Light Bracket License Plate Bracket Left Tail Light Right Tail Light Safety Pin Caster Base (Left) Caster Base (Right) Grease Fitting Seal REV 05h; 06f; 06k, 08h Page 26 For technical questions, please call 1-800-444-3353. Item 90154...
  • Page 27 Item 90154 For technical questions, please call 1-800-444-3353. Page 27...

  • Page 28: Reporting Safety Defects

    Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.

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