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Models:
BAY-40, PIER-40
Multi-sided
Woodburning Fireplace
•
Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfi re. Overfi ring will void your
warranty.
• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.
Installation and service of this fi replace should
be performed by qualifi ed personnel. Hearth &
Home Technologies suggests NFI certifi ed or
factory-trained professionals, or technicians
supervised by an NFI certified
professional.
DO NOT DISCARD THIS MANUAL
•
Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 11/07
CAUTION
•
Leave this manual with
party responsible for
use and operation.
Hot glass will cause burns.
•
Do not touch glass until it is cooled
•
NEVER allow children to touch glass
•
Keep children away
•
CAREFULLY SUPERVISE children in same room
as fi replace.
•
Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
•
Keep clothing, furniture, draperies and other
fl ammable materials away.
Fire Risk
•
•
Owner's Manual
Installation and Operation
WARNING
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
WARNING
For use with solid wood fuel or decorative
gas appliance only.
Do not install unvented gas logs.
1
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Summary of Contents for Heat&Glo BAY-40
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Page 1: Woodburning Fireplace
Owner’s Manual Installation and Operation Models: BAY-40, PIER-40 Multi-sided Woodburning Fireplace CAUTION DO NOT DISCARD THIS MANUAL • Read, understand • Leave this manual with • Important operating and follow these party responsible for a n d m a i n t e n a n c e instructions for safe use and operation. - Page 2 Read this manual before installing or operating this fi replace. Please retain this owner’s manual for future reference. Congratulations! Congratulations on selecting a Heat & Glo wood burning fi re- The information contained in this owner’s manual unless noted place. The Heat & Glo fi replace you have selected is designed otherwise, applies to all models and gas control systems.
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Page 3: Table Of Contents
Table of Contents Listing and Code Approvals Finishing A. Appliance Certifi cation ......4 A. Hearth Extension ......27 B. -
Page 4: Listing And Code Approvals
Listing and Code Approvals A. Appliance Certifi cation WARNING This fi replace system has been tested and listed in accor- dance with UL 127 standards by Underwriters Laboratories Improper installation, adjustment, alteration, service Inc. for installation and operation in the United States. or maintenance can cause injury or property damage. -
Page 5: Getting Started
Getting Started A. Design and Installation Considerations CAUTION WARNING Check building codes prior to installation. Asphyxiation Risk • Installation MUST comply with local, regional, Negative pressure can cause spillage of state and national codes and regulations. combustion fumes and soot. Fire needs to draft •... - Page 6 Location of the fi replace and chimney will affect performance. As shown in Figure 2.1 the chimney should: • Be installed through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fi re. •...
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Page 7: Typical Fireplace System
C. Typical Fireplace System The Heat & Glo fi replace system consists of the following: • Fireplace/integral grate/refractory/outside air system • Refractory • Chimney termination cap • Chimney system • Hearth extension • Glass Doors Optional components include: • Chimney air kit Additional lateral Termination cap support for chimney... -
Page 8: Tools And Supplies Needed
D. Tools and Supplies Needed E. Inspect Fireplace and Components WARNING Before beginning the installation be sure the following tools and building supplies are available: Fire Risk Reciprocating saw Framing material Explosion Risk Pliers High temp caulking material Inspect fireplace and components for damage. -
Page 9: Framing And Clearances
• Mantel Projections opening (shaded) (shaded) (Section 8.C) • Fireplace Dimensions 64 in. 64 in. BAY-40 PIER-40 (1626 mm) (1626 mm) (Section 12.A.) Figure 3.1 Fireplace Locations Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 11/07... -
Page 10: Clearances
B. Clearances WARNING Fire Risk • Comply with all minimum clearances to combustibles as specifi ed. • Framing or fi nishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.). -
Page 11: Sidewalls/Surrounds
• Mantel Projections opening (shaded) (shaded) (Section 8.C) • Fireplace Dimensions 64 in. 64 in. BAY-40 PIER-40 (1626 mm) (1626 mm) (Section 12.A.) Figure 3.3 Sidewalls and Surrounds D. Frame the Fireplace Figure 3.4 shows a typical framing (using 2 x 4 lumber) of the fi replace, assuming combustible materials are used. All re- quired clearances to combustibles around the fi... -
Page 12: Construct The Chase
E. Construct the Chase Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced fi berglass in- A chase is a vertical boxlike structure built to enclose the fi re- sulation. If the fi replace is being installed on a cement slab, place and/or its vent system. -
Page 13: Installation Of Fireplace
Remove the cover plate from the side (PIER-40) or bottom air inlet. See Figure 4.2. (BAY-40) of the fi replace assembly where the air kit is to be See Figure 4.3 for proper placement of outside air inlet. installed. - Page 14 LIFT TO OPEN Attic insulation shield must be used to keep 3 ft min. from top of insulation away from BAY-40 uppermost chimney chimney. section to air inlet. Ceiling firestop on floor of attic. PULL TO OPEN PIER-40 Figure 4.4 Locating the Outside Air Control Figure 4.2...
- Page 15 B. Secure the Fireplace • Position the Fireplace This fi replace may be placed on either a combustible or noncombustible continuous fl at surface. Follow the in- structions for framing in Section 3.D. Slide the fi replace into position. Be sure to provide the minimum air clear- ance at the sides and back of the fi...
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Page 16: Chimney Assembly
Chimney Assembly Termination Cap Chimney must extend beyond combustible roof structure Additional support for Maintain minimum tall chimneys height of chimney above roof Storm Collar Install roof flashing Maintain minimum according to minimum clearances to requirements combustibles as specified Offsets/returns may not exceed Support straps for offsets/ 30°... -
Page 17: Chimney Requirements
A. Chimney Requirements To determine the chimney components needed to complete Vertical distances are measured from the base of the fi re- your particular installation, follow the steps below: place as shown in Figure 5.2. • Determine the total vertical height of the fireplace installation. -
Page 18: Using Offsets/Returns
B. Using Offsets/Returns To bypass any overhead obstructions, the chimney may be • Measure how far the chimney needs to be shifted to enable offset using an offset/return. it to avoid the overhead obstacle. See Figure 5.3. Use dimension “A” to determine chimney section required to An offset and return may be attached together or a chimney achieve the needed shift. -
Page 19: Assemble The Chimney Sections
C. Assemble the Chimney Sections Note: The ceiling fi restop MUST be nailed to the bottom of the ceiling joists EXCEPT when the space above is Attach either a straight chimney section or an offset to the uninsulated and the attic insulation shield is not being used top of the fi... -
Page 20: Install The Attic Insulation Shield
E. Install the Attic Insulation Shield Tabs bent in to rest against pipe Pipe WARNING Attic Insulation Shield Fire Risk • DO NOT pack insulation or other 17 in. (432 mm) combustibles: between ceiling fi restops; 6 Tabs bent diameter between chimney and attic insulation in 90°... -
Page 21: Double-Check The Chimney Assembly
F. Double-check the Chimney Assembly Continue assembling the chimney sections up through the ceiling fi restops as needed. While doing so, be aware of the height and unsupported chimney length limitations given un- der Section 5.A. Chimney Requirements. Ceiling Check each section by pulling up slightly from the top to en- Firestop sure proper engagement before installing the succeeding Straps... -
Page 22: Complete The Enclosure
Complete the Enclosure A. Chimney Termination Chimney Termination Requirements (See Figures 6.1 and 6.2) • Must have a cap approved and listed for this fi replace system • Must not be located where it will become plugged by snow or other material •... - Page 23 Mark the Exit Point of the Roof Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney. Drive a nail up through the roof to mark the center. See Figure 6.3. Cut Out the Hole in the Roof Measure to either side of the nail and mark the 17 in.
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Page 24: Chase Top
B. Chase Top C. Install the Termination Cap A metal chase top is required to seal the top of the chase Note: To protect against the effect of corrosion on those around the chimney pipe. The top should include a turn- parts exposed to the weather, the termination cap can be down and drip edge to prevent water from seeping into the painted with a rust-resistant paint. - Page 25 • • For installations utilizing an ST1175 Square Termination For chase installations you can use a TR11 Round Cap the last chimney section must not be more than Termination Cap, a TR11T Round Telescoping Termination 4-1/2 in. (114 mm) below the chase top. See Figure 6.7. Cap, an ST1175 Square Termination Cap, or a TCT1175 Terra Cotta Termination Cap.
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Page 26: Accessories
Accessories A. Gas Log/Lighter Provisions WARNING A certifi ed gas log lighter or decorative gas log set can be installed in this fi replace. Asphyxiation Risk • Maximum input is 100,000 BTU/hr. • Damper must be locked open when gas logs •... -
Page 27: Finishing
Finishing A. Hearth Extension High temperature (300°F min.) continuous, A hearth extension must be installed with all fi replaces to non-combustible sealant protect the combustible fl oor in front of the fi replace from HX3 or HX4 Hearth Ext both radiant heat and sparks. See Figures 8.1 -8.3. Tile, stone or other or equivalent non-combustible material... -
Page 28: Finishing Material
B. Finishing Material • Combustible Material Material which is made of or surfaced with wood, compressed paper, plant fi bers, plastics, or any material capable of igniting and burning, whether fl ame proofed or not, plastered or not plastered. • Non-Combustible Material Material which will not ignite and burn. -
Page 29: Mantel
Adjacent combustible side walls must be located a minimum opening (shaded) (shaded) of 12 in. (305 mm) from the fi replace opening. If you are us- 64 in. 64 in. BAY-40 (1626 mm) PIER-40 (1626 mm) ing a decorative surround constructed of combustible ma- Figure 8.5 Sidewalls/Surrounds terial, it must be located within the shaded area defi... -
Page 30: Operating Instructions
LIFT TO OPEN Down - Closed Outside Air Control Handle Out - Open Handle In - Closed BAY-40 PULL TO OPEN PIER-40 Figure 9.1 General Operating Parts Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 11/07... -
Page 31: Outside Air
B. Outside Air E. Firescreen A source of air (oxygen) is required in order for combustion A fi rescreen is always provided to control sparks. It must to take place. Whatever air is consumed by the fi re must be be closed whenever the fi... -
Page 32: Grate
G. Grate Seasoning Seasoned fi rewood is nothing more than wood that is The factory installed integral grate must be used to hold the cut to size, split and air dried to a moisture content of logs from falling out of an open fi replace and to allow air to around 20%. -
Page 33: Starting A Fire
I. Starting a Fire CAUTION Check the fl ue damper to be certain it is in the full open po- sition. Place crumpled or twisted paper under the fi replace Odors and vapors released during initial grate. Loosely arrange kindling or small pieces of wood to operation. -
Page 34: Troubleshooting
Troubleshooting This fi replace will operate correctly only if adequate ventila- fl ue, or some condition is in effect to draw smoke from the tion is provided to allow proper draft to the fi replace system. fi replace into the house. Understanding and differentiating Hearth &... -
Page 35: Diagnostics And Problem Solving
B. Diagnostics and Problem Solving I can’t get a good fi re going. What am I doing wrong? Diagnostic Questions Solutions Possible Causes of Condition Is the damper open? • No draft Open damper. Is there enough paper/starter? • Insuffi cient heat to ignite kindling Use more paper/starter. - Page 36 The fi replace burns the wood too fast. What can I do? Diagnostic Questions Solutions Possible Causes of Condition Do you have glass doors? • Need to slow air intake Add glass doors. What is the condition of the • Extremely dry wood Mix in less seasoned wood after fi...
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Page 37: Maintenance And Servicing The Fireplace
11 11 Maintenance and Servicing the Fireplace A. Disposal of Ashes B. Chimney Inspection/Cleaning Ashes should be placed in a metal container with a tight-fi t- Inspect the chimney internally for obstructions and construc- ting lid. The closed container of ashes should be placed on tion damage. -
Page 38: Maintenance Task List
CAUTION WARNING Handle glass assembly with care. Asphyxiation Risk When cleaning glass door: Fire Risk • Avoid striking, scratching or slamming Annual inspection by qualified technician glass. recommended. • Do NOT use abrasive cleaners. Check: • Use a hard water deposit glass cleaner on •... -
Page 39: Reference Materials
42" 42" 22½" 24" 22½" 11" 12" 36" 36" 5¾" 5¾" ½" 40" 40" TOP VIEW - BOTH MODELS FRONT VIEW - BAY-40 FRONT VIEW - PIER-40 " 5¼" 12" KNOCKOUT 44" " 8¾" 3" 40" 8¼" KNOCKOUT 9½" 12"... -
Page 40: Fireplace Components
B. Fireplace Components Catalog # Description PIER-40 Peninsula Fireplace BAY-40 Island Fireplace DM1036 Glass Doors - bi-fold, Clear-View - Black DM1036B Glass Doors - bi-fold, Clear-View - Polished Brass DM1036S Glass Doors - bi-fold, Clear-View - Stainless Steel DM1000 Fixed End Glass Panel, Clear-View - Black... -
Page 41: Chimney Components
C. Chimney Components The following pictures show only those chimney components which may be safely used with this fi replace. ID4 Insulated Duct Catalog # Description CAK5A Chimney Air Kit 4 in. (102 mm) i Insulated Duct/Outside Air 42 in. Uninsulated Duct/Outside Air (1067 mm) SL1106... - Page 42 Inside Diameter 11 in. (279 mm) 14-1/2 in. 21 in. Outside (368 mm) (533 mm) Diameter 13 in. (330 mm) Ceiling Firestop Catalog # SL1130 Offset/Return FS538 0-deg. 17 in. 432 mm FS540 30-deg. 26 in. 660 mm 15-1/4 in. (387 mm) Assembled Diameter: 17 in./432 mm...
- Page 43 72 in. 36 in. (1829 mm) (914 mm) 13-3/8 in. (340 mm) 15-3/4 in. (400 mm) 2 in. (51 mm) TR11 Round Termination Cap CT56 Chase Top 32-3/8 in. (822 mm) 34-3/8 in (873 mm) Decorative Shroud LDS33/LDS46 TR11T Round Telescoping Termination Cap Catalog # LDS33 8-1/2...
- Page 44 European Copper Caps 21 in. (533 mm) 18-1/4 in. (464 mm) 20-3/4 in. (527 mm) 47-3/4 in. (1213 mm) 41-1/8 in. (1045 mm) 38-5/8 in. (981 mm) 20 in. 20 in. 24 in. (508 mm) (508 mm) (610 mm) CT3-King CT3-Queen CT3-Bishop 16 in.
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Page 45: Woodburning Termination Cap
Woodburning Termination Cap TR342 / 344 TV TR342 / 344 TS345 / 445 TR11 / 11T TV Shroud TR11 / 11T TR442 / 444 TV TR442 / 444 (Top Vent) (with TR-TVK installed) (with TR-TVK installed) OPEN TOP with solid sides and 3 in. opening at the bottom. 32 X 32 with Minimum Base Dimensions 28 X 28 with... -
Page 46: Service Parts
D. Service Parts BAY-40 Service Parts Beginning Manufacturing Date: 2/4/04 Service Parts Diagram Ending Manufacturing Date: Active Multi-Sided Woodburning Fireplace Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 11/07... - Page 47 12010B Plate Assembly 19081A Long Cable Tie 19954A Air Kit Installation Instructions 31168 Outside Air Shield 33271 Strip Protector 18320 BAY-40 Installation Instructions and Owner’s Manual 34977 Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 11/07...
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Page 48: Service Parts
PIER-40 Service Parts Beginning Manufacturing Date: N/A Service Parts Diagram Ending Manufacturing Date: Active Multi-Sided Woodburning Fireplace Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 11/07... - Page 49 PIER-40 Service Parts Beginning Manufacturing Date: N/A Service Parts List Ending Manufacturing Date: Active Multi-Sided Woodburning Fireplace Description of Part PIER-40 Qty. Ashlip 13214A Back Refractory 13319 Corner Refractory 13320A Damper Blade Assembly 13227 Damper Control 13229 Damper Rod 13230A Door Track Support 12757 End Ashlip...
- Page 50 This page intentionally left blank. Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 11/07...
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Page 51: Limited Warranty
E. Limited Warranty WARRANTY FOR HEAT & GLO FIREPLACES The limited warranty will not become effective until you have mailed the completed warranty card to: Hearth & Home Technologies Inc. 20802 Kensington Blvd., Lakeville, MN 55044. This card must be mailed within 60 days of the fireplace installation. Subject to the conditions set forth herein, HEARTH &... -
Page 52: Contact Information
F. Contact Information Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer, please visit www.heatnglo.com. – NOTES – CAUTION DO NOT DISCARD THIS MANUAL • Read, understand •...
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