Heat&Glo BAY-40 Owner's Manual

Multi-sided wood burning fireplace

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Owner's manual (52 pages)

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Models:

BAY-40, PIER-40

Multi-Sided

Wood Burnin Fire lace

a n d m a i n t e n a n c e

WARNING

If the information in these instruc-

tions is not followed exactly, a

re may result causin

dama e, ersonal in ury, or death

mable vapors and liquids in the vicinity of

WARNING

Fire Risk

DO NOT

BAY-40 Shown

NOTICE

DO NOT DISCARD THIS MANUAL

instructions for safe

i n s t a l l a t i o n a n d

ro erty

Owner's Manual

Installation and Operation

party responsible for

WARNING

ot screen mesh and lass doors will cause urns

DO NOT touch screen/mesh or glass doors until

cooled

doors

i h tem eratures may i nite clothin

amma le materials

Hearth & Home Technologies suggests NFI

technicians supervised by an

HOT SURFACES!

and other surfaces are hot

or other

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Page 1 Owner’s Manual Installation and Operation Models: BAY-40, PIER-40 Multi-Sided Wood Burnin Fire lace BAY-40 Shown NOTICE DO NOT DISCARD THIS MANUAL party responsible for a n d m a i n t e n a n c e instructions for safe...
Page 2 Read this manual efore installin or o eratin this re lace Please retain this owner’s manual for future reference Con ratulations! Homeowner Reference Information We recommend that you record the following pertinent information a out your replace Model Name: Notes: Listin La el Information Location Serial Fire lace...
Page 3: Table Of Contents
Safety Alert Key: DANGER! WARNING! could CAUTION! NOTICE: Ta le of Contents Installation of Fire lace Listin and Code A ro als Chimney Assem ly User Guide O eratin Instructions Chase Installations 0 Shrouds Maintenance and Ser ice Finishin Trou leshootin Guide Installer Guide 12 Accessories Gettin Started...
Page 4 Warranty Hearth Home Technolo ies LIMITED LIFETIME WARRANTY WARRANTY COVERAGE: WARRANTY PERIOD: listed and glass 2 years Molded refractory panels 3 years Firepots and burnpots HHT chimney and termination years 3 years Firebox and heat exchanger...
Page 5 WARRANTY CONDITIONS: WARRANTY EXCLUSIONS: This warranty is oid if: LIMITATIONS OF LIABILITY:...
Page 6 Listin and Code A ro als liance Certi cation B Non-Com usti le Materials ASTM E 13 , Standard Test Method for Beha ior of Metals, in a Vertical Tu e Furnace at tional components may be purchased separately and in C Com usti le Materials materials: WARNING! Risk of Fire!
Page 7: User Guide
Section 2.H. Grate (not shown) Section 2.D. Section 2.E. Wood Fuel Section 2.M. Outside Air Control LIFT to OPEN Clear Space Outside Air Hearth Section 2.L. Control PULL to OPEN PIER-40 BAY-40 Fi ure 2 1 General O eratin Parts...
Page 8 B Seasoned Wood D Grate WARNING! Risk of Fire! Use only the factory-supplied integral grate Keeps logs in place llows proper air circulation around the re E Firescreen WARNING! Risk of Fire or Burns! creen will not prevent burning materials from falling C Startin a Fire creen pulls or handles may be hot NOTICE:...
Page 9: H Glass Doors
(1422 mm) (1029 mm) 26 in. 6 in. (660 mm) (152 mm) to front of HEARTH HEARTH fireplace EXTENSION EXTENSION opening (shaded) (shaded) 64 in. 64 in. BAY-40 PIER-40 (1626 mm) (1626 mm) Fi ure 2 3 Clear S ace...
Page 10 M Wood Fuel Seasoned Wood Hardwood s Softwood NOTICE: easoning time may vary depending on drying conditions Storin Wood WARNING! Fire Risk! DO NOT store wood n front of the replace Moisture n space required for loading or ash removal WARNING! Risk of Fire! DO NOT burn wet or green wood Processed Solid Fuel Firelo s...
Page 11: Maintenance And Ser Ice
Maintenance and Ser ice A Dis osal of Ashes B Chimney Ins ection Cleanin Frequency: Frequency: WARNING! Risk of Fire! shes could contain hot em- WARNING! Risk of Fire! gnited creosote is e tremely bers revent creosote buildup Creosote - Formation and Need for Remo al WARNING! Risk of Fire! chimney re can permanently damage your chimney system and nearby structures...
Page 12 C Check Fire ox Refractory Frequency: WARNING! Risk of Fire! nspect replace refractory rumbling, deteriorated refractory can allow overheating of surrounding materials The panels should be replaced if D Ins ect Grate Frequency: Inspect grate for: E Glass Cleanin Frequency: CAUTION! Handle glass assembly with care lass is...
Page 13: Trou Leshootin Guide
Trou leshootin Guide Start Fire Pro lems Possi le Cause Solution large Bed of coals not established Have chimney inspected for creosote and cleaned nests or leaves in termination devices Fire burns too fast No glass doors Overdrafting...
Page 14: Installer Guide
Installer Guide Gettin Started A Ty ical Fire lace System Additional lateral NOTICE: support for chimney above roof (or enclosed in chase) if needed (Section 8) Termination cap Non-combustible (Section 8 & 9) roof flashing maintains Storm Collar minimum clearance (Section 8) around chimney Chimney penetrates roof...
Page 15 B Desi n and Installation Considerations D Ne ati e Pressure WARNING! Risk of Asphyxiation! egative pressure NOTICE: heck building codes prior to installation can cause spillage of combustion fumes and soot must draft properly for safe operation Negative pressure results from the imbalance of air avail Before and other combustion appliances conditioning...
Page 16 E Locatin Fire lace Chimney NOTICE: ocating the replace in a basement or in a location of considerable air movement can cause intermittent smoke spillage from replace o not locate replace near frequently open doors central heat outlets or returns Marginal Location: Marginal Location: Fi ure 5 2...
Page 17 F Tools and Su lies Needed H Ins ect Fire lace and Com onents WARNING! Risk of Fire and/or Explosion! amaged parts could impair safe operation DO NOT install dam- tools and building supplies are available: aged, incomplete or substitute components Keep re- place dry Read all the instructions efore startin...
Page 18 26 in. 6 in. (660 mm) (152 mm) to front of HEARTH HEARTH fireplace EXTENSION EXTENSION opening (shaded) (shaded) 64 in. 64 in. BAY-40 PIER-40 (1626 mm) (1626 mm) Fi ure Fire lace Locations...
Page 19 B Clearances WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as speci ed in ig- DO NOT pack required air spaces with insulation or other materials Storm Collar Roof Flashing Shaded areas represent 2 in.
Page 20 2 in. (51 mm) minimum air space clearance to enclosure clearance to enclosure Mantel Mantel 12 in. max. 12 in. max. (305 mm) (305 mm) 47-1/8 in. (1197 mm) 47-1/8 in. (1197 mm) Header Height Header Height BAY-40 PIER-40 Fi ure Framin the Fire lace...
Page 21 Installation of Fire lace CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation heet metal edges are sharp A Thin s to Consider B Position the Fire lace 1 in. (25 mm) overlap WARNING! Risk of Fire! revent contact with sag- ging, loose insulation Metal strips 2 in.
Page 22 3 ft min. from top of uppermost chimney section to air inlet. Fi ure Possi le Outside Air Inlet Locations Garage or Outlet blocked by combustible snow, leaves, etc. liquids storage Attic space Outlet placed higher than 3 ft below the termination cap Factory-built Clear area...
Page 23: E Install Outside Air Kit
AK14 AK1 Installation PIER-40) Flexible Duct (not supplied) Outside Air Plate Outside Air Assembly Hood 2 Wire Ties Fi ure Ty ical Outside Air Installation BAY-40 will e in- stalled from the ottom of the re lace)
Page 24: Chimney Assem Ly
Chimney Assem ly NOTICE: himney performance may vary Trees, buildings, roof lines and wind conditions affect performance himney height may need ad ustment if smoking or overdraft occurs Chimney must extend Termination Cap beyond combustible roof structure Additional support for Maintain minimum tall chimneys height of chimney...
Page 25: A Chimney Requirements
A Chimney Requirements your particular installation: Minimum overall straight height the approximate location of the bottom of the termination Maximum height and return Maximum unsupported chimney length Maximum unsupported chimney height above NOTICE: ma imum of two pairs of offsets and returns Maximum unsupported chimney above roof may be used WARNING! Risk of Fire!
Page 26 B Usin Offsets/Returns WARNING! Risk of Fire! DO NOT use offset returns greater than himney draft will be restricted and could cause overheating and re Exam le: 1-1/4 in. (32 mm) OVERLAP Fi ure Chimney Offset/Return Ta le SL110 SL1112 SL111 SL113 SL114 1222...
Page 27: D Install Chimney Air Kit
C Assem le Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components Use only those components described in this manual ubstitute or damaged chimney components could impair safe operation and cause overheating and re sure inadvertent loading has not dislodged the chimney Fi ure Assem lin Chimney Sections NOTICE:...
Page 28 E Install Ceilin Firesto s ROOM ABOVE (non-insulated ceiling) CAUTION! Risk of Fire! eiling restops must be used whenever the chimney penetrates a ceiling/ oor hase construction requires ceiling restops at each oor or every m) of clear space The ceiling restop slows spread of re and reduces cold air in ltration Ceilng firestop from bottom...
Page 29: F Install Attic Insulation Shield
F Install Attic Insulation Shield Bend remaining tabs WARNING! Risk of Fire! U T install an attic insu- to rest against pipe to prevent insulation lation shield when there is any possibility of insulation or Bend inward from falling in. other combustible material coming into contact with the 90°...
Page 30 G Cut out Hole in Roof Cha ter 25 of the Uniform Buildin Code for H Com lete Installation WARNING! Risk of Fire! U T maintain mm) air space to insulation and other combustible materials around the chimney system ailure to do so could cause overheating and re The followin ste s should e ski ed if usin a...
Page 31: Chimney Termination Requirements
Chimney Termination Requirements Slanted Roofs Chimney must extend 2 ft (.6 m) above any portion of the roof or Chimney must adjacent structures within extend 3 ft (.9 m) 10 ft (3 m) of the chimney above the roof Flat Roofs Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within...
Page 32: Chase Installations
Chase Installations A Construct the Chase run on the outside of a building must be installed inside a 1. Chimney offset through exterior wall and enclosed in chase. 2. Chase constructed on roof. Round Termination Cap Fi ure 9 2 Chase Constructions Metal Chase Top WARNING! You must install false ceilings and ceiling...
Page 33 B Install Fire lace Chimney C Install Chase To 2 in. (51 mm) Collar Slope Downward on Chase Top (1/4 in. per foot minimum) Turn-down Drip Edge Chase .018 (26 ga) min. CAUTION! DO NOT caulk the pipe to the chase top Galvanized collar Chase Top...
Page 34 D Install Termination Ca Install the chimney sections up through the chase enclo Assemble Termination storm collar around extended termination cap pipe WARNING! Risk of Fire! The minimum overlap of cap once cap is installed. to pipe as shown in the following illustrations) Do NOT block air be met or chimney may separate from cap...
Page 35 Place waterproof sealer under each flange of the Remove 2 screws termination cap and on from front & back top of each screw to to lift the top off help prevent leaks. Termination Cap The last section of pipe must stop between 2 in. (51 mm) above top of chase and 7 in.
Page 36: Shrouds
Shrouds A Radiation Shield Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap B Field Constructed Shrouds 3 in. (76 mm) tall legs WARNING! Risk of Fire! hrouds must be constructed Length x Width to fit inside shroud as speci ed mproper construction may overheat chase Fi ure 10 1 Radiation Shield NOTICE:...
Page 37 Mail ox Style Shroud radiation shield required) 3 in. (76 mm) Min. Opening Height Min. Height above radiation shield Min. Base Dim Min. Base Dim TR11/11T TR11/11T TV Min. Opening Width Min Base Dims 3 in. (76 mm) Min. Radiation Shield Height from top of Chase Min Hei ht A o e Radiation Shield Min O enin Width...
Page 38: Finishin
Finishin A Non-Com usti le Materials C Hearth Extension WARNING! Risk of re! High temperatures, sparks, embers or other burning material falling from the replace may ignite ooring or concealed combustible surfaces rotective metal hearth strips U T be installed Hearth e tensions U T be installed e actly as speci ed...
Page 39 (152 mm) to front of HEARTH HEARTH fireplace EXTENSION EXTENSION opening (shaded) (shaded) 64 in. 64 in. BAY-40 (1626 mm) PIER-40 (1626 mm) Continuous, non-combustible sealant 1/2 in. Micore Hearth Ext Tile, stone or other or equivalent non-combustible material Protective...
Page 40 D Finishin Material The metal surfaces of the fireplace may be covered with non-combustible WARNING! Risk of Fire! You must maintain clearances materials only. Use only non-combustible framing material below standoffs heetrock, wood or other combustibles must OT be used as sheathing or facing in the non-combustible DO NOT cover metal replace front with combustible materials nstall combustible materials only to speci ed clearances...
Page 41 E Com usti le Mantel 7 ft (2134 mm) minimum base of fireplace to ceiling Combustible Decorative Facing Combustible Wall 2 x 4 stud wall Grid represents 1 in. squares Standoffs 12 in./305 mm Mantel 14 1/4 in./362 mm Non-combustible minimum Decorative Facing 12 in./305 mm...
Page 42: Accessories
Accessories A Gas Lo /Li hter Pro ision B Wood Burnin Inserts WARNING! Risk of Fire! mproper installation of wood in- WARNING! Fire and/or Asphyxiation Risk! Use with serts may cause replace or chimney system to overheat solid wood fuel or decorative gas appliance only as re generates fumes DO NOT install unvented gas logs...
Page 43: Reference Materials
42" 22½" 24" 22½" 11" 12" 36" 36" 5¾" 5¾" ½" 40" 40" TOP VIEW - BOTH MODELS FRONT VIEW - BAY-40 FRONT VIEW - PIER-40 " 5¼" 12" KNOCKOUT 44" " 8¾" 3" 40" 8¼" OUTSIDE AIR COVER PLATE KNOCKOUT 9½"...
Page 44 B O tional Com onents 52 in. (1321 mm) 16 in. (406 mm) HX3 Hearth Extension 1/2 in. DM103 Bi-fold Glass Doors (13 mm) DM1000 Bi-fold Glass Doors 66 in. (1676 mm) 20 in. (508 mm) HX4 Hearth Extension 1/2 in. (13 mm) See your Heat &...
Page 45 C Chimney Com onents 14 in. 14 in. (356 mm) (356 mm) Catalo Descri tion 5-1/4 in. (133 mm) 4 in. (102 mm) 13 in. (330 mm) CAK5A Chimney Air Kit ID4 Insulated Duct 4 in. (102 mm) i 42 in. (1067 mm) UD4 Uninsulated Duct 4 in.
Page 46 Inside Diameter 11 in. (279 mm) 17 in. (432 mm) 21 in. Outside (533 mm) Diameter 13 in. Catalo (330 mm) SL1130 Offset/Return 15-1/4 in. (387 mm) Assembled 25-1/4 in. 29 in. Diameter: 17 in./432 mm (641 mm) (737 mm) Height: 24 in./610 mm RF5 0 Roof Flashin AS10 Strai ht Attic Insulation Shield...
Page 47 32-3/8 in. (822 mm) 34-3/8 in (873 mm) LDS33/LDS4 Decorati e Shroud Catalo TR11T - Round Telesco in Termination Ca 23 in. (584 mm) 19 in. (483 mm) 15-5/8 in. LDS-BV Decorati e Shroud (397 mm) Catalo ST11 5/ - Square Termination Ca 20 in.
Page 48 E Contact Information Please contact your Heat Glo dealer with any questions or concerns – NOTES – CAUTION DO NOT DISCARD THIS MANUAL party responsible for a n d m a i n t e n a n c e instructions for safe i n s t a l l a t i o n a n d...

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Heat&Glo BAY-40 Owner's Manual

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