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Summary of Contents for CYBEX 600H HIKER
- Page 1 Cybex 600H Hiker Service Manual Cardiovascular Systems...
- Page 2 The 600H Service Manual The 600H measures, monitors, and motivates your fitness and health. Cybex International, Inc. SM-15649 Rev A 10 Trotter Drive, Medway, Massachusetts 02053 USA...
- Page 3 DO maintain and replace parts regularly. Refer to the Owner's Manual for detail. DO use Cybex factory parts when repairing the Hiker. DO call Cybex for technical support before attempting to perform any procedure that you are unsure about. DO follow instructions in Service Manual for disassembly and assembly, when required.
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Page 4: Table Of Contents
ABLE ONTENTS 600H H NTRODUCING THE IKER BY YBEX Ergonomic Design Warranty Customer Service Hotline ISASSEMBLY Setup and Assembly Choosing and Preparing a Site Step 1 Removing the Shrouds Step 2 Releasing Tension from the Linkage System Step 3 Removing the Linkage System Step 4 Disassembling the Tie Rod Assemblies Component Parts of the Linkage System Step 6 Removing the Pulley Assembly and Drive Belt... -
Page 5: Introducing The 600H Hiker By Cybex
1 / I 600H H NTRODUCING IKER BY YBEX 600H Hiker™ by Cybex®... -
Page 6: Ergonomic Design
The 600H Hiker has a belt drive for smooth, quiet operation, and a cordless system with no power supply or plugs to worry about. The center handles have built-in, hand-held heart rate sensors. -
Page 7: Customer Service Hotline
Buyer. PROCEDURE FOR OBTAINING WARRANTY PERFORMANCE: To secure your warranty in event of a defect, contact the Cybex Customer Service Department with questions regarding your warranty by mail or telephone for instructions or a Return Authorization Number as provided below: Cybex International, Inc., Attn: Customer Service Department... -
Page 8: Disassembly
Fig. 2-1 3/4” (1.9 cm) thick wood or rigid plastic base under the 600H Hiker. Do not install the 600H Hiker in an area of high humidity, such as the vicinity of a steam room, sauna, or indoor pool. Exposure to intensive water vapor and/or chlorine could adversely affect the electronics, as well as other parts of the machine. -
Page 9: Step 3 Removing The Linkage System
2. Screw out the rod end. warranty. CAUTION Use only Cybex replacement parts when servicing. Failure to do so could result in personal injury. Cybex will void warranty if non- Cybex replacement parts are used or when unauthorized modifications are made. -
Page 10: Component Parts Of The Linkage System
2 / D ISASSEMBLY Component Parts of the Linkage System 1. 1/2-13 x 1.75” long hex head bolt 2. 1/2-13 x 2.00” long hex head screw 3. 1/2-13 x 1.50” long BHC screw 4. 1/2-13 lock nut 5. 1/2-28 nut, left hand thread 6. -
Page 11: Step 6 Removing The Pulley Assembly And Drive Belt
2 / D ISASSEMBLY WARNING: Be sure that tension from the linkage system has been released prior to further disassembly. STEP 6-Removing the Pulley Assembly and Drive Belt Must complete at least Steps 1,2-Disassembly. (Tools required–One 1/8” Allen wrench, one 1/4” Allen wrench, one 9/16”... -
Page 12: Step 8 Removing The Rear Pivot Arm Assembly
2 / D ISASSEMBLY STEP 8-Removing the Rear Pivot Arm Assembly Must complete at least Steps 2 and 7-Disassembly (Tools required–One flat head screwdriver, two 1/2” wrenches.) 1. Remove both protective plastic caps. 2. Remove four 5/16 x .75” long screws and four 5/16 x .75” locks nuts. -
Page 13: Step 10 Removing The Front Linkage Assembly
2 / D ISASSEMBLY STEP 10-Removing the Front Linkage Assembly Must complete Steps 1,2,3,4-Disassembly. (Tools required–One 9/16 deep socket, one 9/16 wrench.) 1. Remove one 3/8-16 x 3.75” long bolt and one 3/8-16 lock nut. (See figure 2-17.) 2. Slide out the front linkage assembly. (See figure 2-18.) NOTE: It is sometimes easier to see if you stand machine on its rear legs. -
Page 14: Installation
3 / I NSTALLATION Installation of the 600H Hiker by Cybex can be unsafe if you don’t follow directions. The following installation steps are listed in sequential order assuming that the Hiker has been completely disassembled. NOTE: Safety glasses should be worn while assembling or disassembling the Linkage System. -
Page 15: Step 3 Assembling The Short Linkage Rod Assembly
3 / I NSTALLATION 4. Slide the four 5/16-18 x .75” long screws through the holes in the flangette and mounting bracket. 5. Attach the four 5/16-18 lock nuts and tighten them snugly. (See figure 3-5.) 6. Adjust the position of the front pivot arm assembly by positioning the bumper against the flat of the 2 x 2”... -
Page 16: Step 4 Installing The Short Linkage Rod Assembly
3 / I NSTALLATION STEP 4-Installing the Short Linkage Rod Assembly (Tools required–Two 3/4” wrenches.) 1. Select one short rod end assembly along with two 1/2-13 x 1.75” long bolts, and two 1/2-13 lock nuts. (See figure 3-10.) 2. Orient the linkage rod assembly so that the left hand threaded parts are facing the front end of the unit. -
Page 17: Step 5 Installing The Rear Pivot Arm Assembly
3 / I NSTALLATION STEP 5-Installing the Rear Pivot Arm Assembly (Tools required–Two 1/2” wrenches.) 1. Select one rear pivot arm along with four 1/16-18 x .75” long screws, four 5/16-18 lock nuts, two plastic cap brackets, four flangettes, and two 1” ID bearings. (See figure 3-13.) 2. -
Page 18: Step 6 Assembling The Foot Plate Linage Rod
3 / I NSTALLATION STEP 6-Assembling the Foot Plate Linkage Rod (No tools required.) 1. Select one foot plate linkage along with one 1/2-28 check nut (right hand thread) and one 1/2” rod end with 1/2-28 right hand thread. (See figure 3-19). 2. -
Page 19: Step 8 Installing The Foot Plate Linkage Rod Assembly
3 / I NSTALLATION STEP 8-Installing the Foot Plate Linkage Rod Assembly (Tools required–One flat head screwdriver, one 3/4” wrench and one 5/16” Allen wrench.) 1. Select one foot plate linkage rod assembly along with 1/2- 13 x 1.50” long bolt, five 3/4” ID wear washers (A), and one retainer. -
Page 20: Step 9 Assembling The Pulley Assembly
3 / I NSTALLATION STEP 9-Assembling the Pulley Assembly (Tools required–Two 9/16” wrenches and one 1/4” Allen wrench.) 1. Select one pulley along with one pulley bracket, one extension spring, one 3/8-16 x 2.5” long bolt, two 3/8-16 lock nuts, two spring bracket bushings, one stepped spring bracket bushing, one pivot bushing, one spring alignment plate, and one 1/2 x 1.750”... -
Page 21: Step 10 Installing The Pulley Assembly
3 / I NSTALLATION STEP 10-Installing the Pulley Assembly (Tools required–One 1/4” Allen wrench and one 9/16” wrench.) 1. Select one pulley assembly along with one 3/8-16 lock nut, two spring bracket bushings, and one 1/2 x .625” long shoulder bolt. 2. -
Page 22: Step 13 Attaching The Drive Belt
3 / I NSTALLATION STEP 12-Installing the Belt Drive (Tools required–One 1/8” Allen wrench.) 1. Select one belt retainer and two 1/4 x 5/16” long set screws. 2. Route the drive belt over the drive pulley to its corresponding side. 3. -
Page 23: Step 14 Attaching The Long Linkage Rod Assembly
3 / I NSTALLATION STEP 14-Assembling the Long Linkage Rod Assembly (Tools required–One 5/8” wrench and one 3/4” wrench.) 1. Select: one long tie rod along with one 1/2-28 check nut (left hand thread), one 1/2” rod end with 1/2-28 left hand thread, Fig. -
Page 24: Step 12 Installing The Long Linkage Rod Assembly
3 / I NSTALLATION STEP 15-Installing the Long Linkage Rod Assembly (Tools required–Two 3/4” wrenches and one 9/16” Allen wrench.) 1. Select one long linkage rod assembly along with one 1/2-13 x 2.00” long bolt, one 1/2-13 x 1.50” long bolt, two 1/2-13 lock nuts, and one 1/2”... -
Page 25: Step 16 Adjusting The Linkage System
3 / I NSTALLATION STEP 16-Adjusting the Linkage System (Tools required–One tape measure or scale, one 3/4” wrench one 5/8” wrench and a torque wrench.) 1. Align the front linkage assembly (as shown in figure 2-18) parallel to the frame. (See figure 3-45.) 2. -
Page 26: Step 17 Adjusting The End Of The Stroke
3 / I NSTALLATION STEP 17-Adjusting the End of the Stroke (Tools required–One tape measure and one 9/16” wrench.) 1. Rotate the rear pivot arm upward until the 1” diameter protrusion is 1.25” from making contact with the frame. (See figure 3-49.) 2. -
Page 27: Step 18 Attaching The Shrouds
3 / I NSTALLATION STEP 18-Attaching the Shrouds (Tools required–One Phillips head screwdriver.) 1. Select two 10-32 x .50” long screws, one left side shroud, one right side shroud, and one center shroud. 2. Push one foot plate to the bottom of the stroke. 3. -
Page 28: Retro Kit Installation
4 / R ETRO NSTALLATION 600H Hiker Retro-Kit (LT-15103) Installation Instructions (Tools required–1/8" Allen wrench, 5/32" Allen wrench, 9/16" socket/wrench, 9/16" open/box wrench.) Extract Calibration Settings Before changing the console board, extract calibration settings as follows: NOTE: If Hiker cannot be started due to a dead battery, this problem must first be resolved before continuing on. -
Page 29: Replace Calibration Settings
4 / R ETRO NSTALLATION NOTE: When starting a test stepping may help prevent battery drainage. You can enter the tests without stepping first. However, do not step while entering Static Diagnostic Check. Error 3 After installing this kit an initialization sequence is required. This will be noted by ERR 3 appearing on the display when START is first pressed. - Page 30 4 / R ETRO NSTALLATION there is no tension on the pedal. 5. Flip the hiker up onto the rear legs so the front of the unit is facing up to gain access to the underside of the shroud. 6. Remove the tension spring by grasping the tension spring and pulling downward until the Spring can be removed from the spring shaft.
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Page 31: Diagnostics
5 / D IAGNOSTICS Enter Diagnostic Mode To enter diagnostic mode, get on the Hiker and begin stepping. Press the START button and the display will light up. On the window labeled INTENSITY press the + and - keys at the same time. -
Page 32: Static Diagnostic Check
5 / D IAGNOSTICS drop during startup, but within 15 seconds of start it should begin rising. 3. If the charger is working properly, a slow but steady rise of voltage will still be observed from 30 seconds to 1 minute, and usually beyond. -
Page 33: Parts List
FM-14568 Bushing, pulley alignment DE-14574 Decal, non-skid traction FM-14822 Bushing, spring pivot DE-15382 Label, Cybex Hiker FM-14823 Bushing, stepper spring bracket 3900-356 Heart rate module HS-14825 Screw, shoulder, 1/2-13 x 5/8, socket head 3900-346G2 Display PCB, w/e-prom, Biosig H/R only HS-12075 Bolt, 3/8-16 x 2.50"... -
Page 34: Exploded View
49 50 21 62... -
Page 35: Schematic
EC-14524 3900-366 3900-366 CHARGER,115V-AC,BIKE/HIKER CONTACT, HEART RATE CONTACT, HEART RATE EC-14525 CHARGER,230V-AC,BIKE/HIKER 3900-348 WIRE HARNESS, DISPLAY, UPRIGHT LINE VOLTAGE 3900-356 HEART RATE MODULE BIOSIG 3900-392 3900-346G2 CHARGE WIRE HARNESS, BATTERY, UPRIGHT ASSY,HIKER DISPLAY INPUT VCC (WHITE) BATT+ J3 BIOSIG SIGNAL (RED) INPUT BATT- J4 BLACK... - Page 36 10 Trotter Drive Medway, MA 02053 • 1-888-GO-CYBEX • 1-888-462-9239 • FAX 508-533-5183 • www.eCybex.com • techhelp@cybexintl.com Copyright © 2000, Cybex International, Inc. All rights reserved • SM-15649 • March 2000...
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