Lode OEM Service Manual
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Lode OEM Service Manual

Oem treadmill ergometers
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Service manual

OEM TREADMILL
ERGOMETERS
0344

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Summary of Contents for Lode OEM

  • Page 1: Service Manual

    Service manual OEM TREADMILL ERGOMETERS 0344...

  • Page 2: Intended Use

    Intended Use A Lode treadmill is a diagnostic tool intended to be used as a stress test device in a medical environment. The main goal of the use of a Lode treadmill is to create reproducible stress tests. The following parameters can be measured: Speed (km/h or Miles/h) •...
  • Page 3 List of Symbols used On/Off switch External Input External Output Type B Electrical Safety Separate collection of electric and electronic equipment Copyright Lode BV, February 2012, all rights reserved. Manufacturer information: Lode BV Zernikepark 16 NL-9747 AN Groningen, The Netherlands...
  • Page 4 • High voltage is present when the treadmill hood is removed and the treadmill is plugged in. • Do not wear loose clothing around the rotating machinery. • Never place your fingers near rotating parts. Service manual OEM treadmill V2.03...

  • Page 5: Table Of Contents

    ........................55 ENERAL AINTENANCE ..........................56 PEED CALIBRATION ..........................57 RADE CALIBRATION ......................... 58 ALKING BELT TENSION ........................59 ALKING BELT ALIGNMENT ..........................60 OTOR BELT TENSION ..........................61 NCLINATION SYSTEM TCM ....................62 MBEDDED SOFTWARE Service manual OEM treadmill V2.03...

  • Page 6: Technical Specifications

    1 Technical specifications Service manual OEM treadmill V2.03...

  • Page 7: Technical Specifications Oem Treadmill 939900

    1.1 Technical specifications OEM treadmill 939900 LODE TREADMILL OEM Treadmill 939900 SPEED RANGE - km/h 0,5 – 20 km/h (steps 0,1 km/h) - mph 0.3 – 12 mph HEIGHT ADJUSTMENT FRONT SIDE 0 – 25% WALKING SURFACE 50 x 150 cm...
  • Page 8 - height: 600 - 763 mm - width : 440 – 975 mm optional ARM SUPPORT WIDER / LONGER RUNNING SURFACE optional SAFETY BELT AND FALLSTOP optional MOBILE FALLSTOP optional optional BODY WEIGHT UNLOAD SYSTEM Service manual OEM treadmill V2.03...

  • Page 9: Assemblies

    2 Assemblies Service manual OEM treadmill V2.03...

  • Page 10: Final Assembly Oem Treadmill 939900

    2.1 Final assembly OEM treadmill 939900 Part Number Description EMERGENCY STOP ASSY 939110 FRONT HANDRAIL TOP ASSY 939017 VERTICAL ARM HANDRAIL WITH CABLE, RIGHT 939016 VERTICAL ARM HANDRAIL, RIGHT 939038 ANTISLIP STRIP 100 CM 939176 COSMETIC COVER HOLE SIDEHANDRAIL 939919...

  • Page 11: Handrail Assy 939020

    2.2 Handrail assy 939020 Partnumber Description 939015 VERTICAL ARM HANDRAIL, LEFT 939016 VERTICAL ARM HANDRAIL, RIGHT 939017 VERTICAL ARM HANDRAIL WITH CABLE, RIGHT 939110 UPPER HANDRAIL ASSY Service manual OEM treadmill V2.03...

  • Page 12: Upper Handrail Assy 939110

    HANDRAIL, CABLE 939915 BAR HORINZONTAL HANDRAIL 939930 EMERGENCY STOP HOUSING FRONT 939931 EMERGENCY STOP HOUSING BACK 9457422 CABLE ASSY REED SENSOR 813808 SCREW 3,5 X 12 MM 817312 SCREW M8 X 20 MM 871903 COSMETIC COVER Service manual OEM treadmill V2.03...

  • Page 13: Motor Compartment 9394502 1/8/11

    COVER MOTOR COMPARTMENT 811765 WASHER, SPRING M5 815408 SCREW M5 X 12 MM 939050 SERIALNUMBER SIGN 811765 WASHER, SPRING M5 816416 SCREW M6 X 40 MM 811766 WASHER, SPRING M6 817608 SCREW M8 X 12 MM Service manual OEM treadmill V2.03...

  • Page 14: Belt & Deck 932950 & 939951

    2.5 Belt & deck 932950 & 939951 Part Number Description 939951 DECK, 50 X 150 CM 932950 BELT, 50 X 150 CM 939038 ANTI SLPI STRIP, 100 CM 939915 COSMETIC COVER 816118 SCREW, COUNTERSUNK M6 X35 871908 POP-IN SCREW COVER Service manual OEM treadmill V2.03...

  • Page 15: Drive And Reverse Rollers 1/8/11

    1/8/11 Part Number Description 939018 SPANNER SUPPORT 939410 REVERSE ROLLER 827618 SCREW, SOCKET CAP M8 X 50 MM 932983 BELT, MULTI-V 816416 SCREW, SOCKET CAP M6 X 40 MM 932123 CLAMP, AXLE 9394002 DRIVE ROLLER Service manual OEM treadmill V2.03...

  • Page 16: Grade Motor 220017

    2.7 Grade motor 220017 Part Number Description 220017 GRADE MOTOR 811861 NUT, NYLON INSERT 818517 SCREW, HEX M10 X 45 MM Service manual OEM treadmill V2.03...

  • Page 17: Motor Compartment 9394503 1/8/11

    2.8 Motor compartment 9394503 1/8/11 Service manual OEM treadmill V2.03...
  • Page 18 34 1 811765 SPRING WASHER M5 35 1 811766 SPRING WASHER M6 36 2 811768 SPRING WASHER M10 37 1 811861 FULL NUT WITH NYLON INSERT M10 38 1 811862 FULL NUT WITH NYLON INSERT M8 Service manual OEM treadmill V2.03...
  • Page 19 PAN HEAD SCREW CROSS M4 X 45 49 2 818613 HEXAGONAL SET SCREW M10 X 25 50 1 827741 SPHERICAL RING M8 51 5 871820 FLAT WASHER NYLON M4 52 1 873058 CLEVIS JOINT WITH SPRING LOADED PIN Service manual OEM treadmill V2.03...
  • Page 20 Service manual OEM treadmill V2.03...

  • Page 21: Grade Adjustment Assy

    HEXAGONAL SET SCREW M10 X 35 818517 HEXAGONAL SET SCREW M10 X 45 939140 FEET GRADE POSITION 939142 HINGE AXLE 939154 HORIZONTAL AXLE 811861 FULL NUT WITH NYLON INSERT M10 817419 ALLEN SCREW M8 X 55 Service manual OEM treadmill V2.03...

  • Page 22: Procedures

    3 Procedures Service manual OEM treadmill V2.03...

  • Page 23: Fixation And Removal Of The Handlebar

    8. Two pair of hands is needed. Make sure the handrail upper frame firs exactly on the clamps at all 4 posts (figure1, F) 9. Fix the bolts of the posts with Allen key #6 (figure 1, D) 10. Tighten the clamps by using Allen key #5 (figure 1,F) Service manual OEM treadmill V2.03...
  • Page 24 1 Service manual OEM treadmill V2.03...

  • Page 25: Removal Of The Cover Motor Compartment

    1. Use the Allen key #3 to remove the screws in the housing of the motor compartment of the treadmill (figure 1&2) 2. Lift the housing from the back side and gently pull it up (figure 3& 4) fig.1 fig. 2 fig.3 fig.4 Service manual OEM treadmill V2.03...

  • Page 26: Replacement Communication Interface Module (Cim)

    3. Remove the flat cable from the communication interface module ( figure 2) 4. Remove the two screws out of the CIM (figure 3) 5. Hold the board when removing the second screw and take the CIM out. fig.1 fig.2 fig.3 fig.4 Service manual OEM treadmill V2.03...

  • Page 27: Replacement Instruction Grade Motor 220017

    7. Slide the grade motor backwards (figure7). 8. Pull the motor out of the housing (figure 8) 9. Reassemble the treadmill in the opposite direction 10. Make sure you reconnect the grade motor to the mainboard(figure 6) fig.1 fig.2 Service manual OEM treadmill V2.03...
  • Page 28 Service manual OEM treadmill V2.03...

  • Page 29: Replacement Instruction Main Board 945701

    6. Remove the screws that hold the mainboard and take out the mainboard. Note: Make sure you use the shakeproof washers at the indicated locations when you place a new mainboard into the treadmill. fig.1 fig.2 Service manual OEM treadmill V2.03...
  • Page 30 Service manual OEM treadmill V2.03...
  • Page 31 Service manual OEM treadmill V2.03...

  • Page 32: Replacement Instruction Belt & Deck

    (see figure 14 ). Make sure you align the belt and adjust the tension of the belt according the specifications in this service manual. Service manual OEM treadmill V2.03...
  • Page 33 3 fig.4 fig.5 fig.6 Service manual OEM treadmill V2.03...
  • Page 34 Service manual OEM treadmill V2.03...
  • Page 35 Service manual OEM treadmill V2.03...
  • Page 36 Service manual OEM treadmill V2.03...
  • Page 37 Service manual OEM treadmill V2.03...

  • Page 38: Usb Driver Installation

    The driver has been installed. Plug in the USB cable between the computer and the treadmill and the following message will appear, in which the COM port might be different depending on the first available port. Service manual OEM treadmill V2.03...

  • Page 39: Terminal Application Menu

    4. Switch on the mains of the apparatus and press ‘Alt+b’ if using TeraTerm or ‘ctrl+break’ if using HyperTerminal. 5. The menu of the Terminal Application is shown on the terminal program. Changing RS232 protocol Service manual OEM treadmill V2.03...
  • Page 40 After setting the desired parameters the CIM Terminal Application asks if the settings need to be saved. Select “Y” and power off the mains of the apparatus. After powering up the apparatus, the selected protocol is ready to be used on the selected interface. Service manual OEM treadmill V2.03...

  • Page 41: Selecting Communication Protocol

    3. Give the connection a name and press OK 4. Select the (virtual) COM port on which the treadmill is connected 5. Select the bautrate 57600 Bits per seconds, Data bits 8, Parity None, Stop bits 1 and Flow control None. Service manual OEM treadmill V2.03...
  • Page 42 7. Choose ASCII Setup and select the tag boxes as shown below. Press OK to save changes. 8. Switch on the treadmill and immediately press Ctrl + Break on the key board of the computer. Service manual OEM treadmill V2.03...
  • Page 43 9. The information on shown in Hyperterminal should be as above 10. When SPACE is pressed the menu to select the communication protocol will appear Service manual OEM treadmill V2.03...
  • Page 44 11. When a communication protocol has been selected you can choose the baud rate 12. After the baud rate has been selected the correct units can be chosen Service manual OEM treadmill V2.03...
  • Page 45 13. After that you will be asked to save the settings 14. Save or discard the changes and restart the treadmill for the changes to take effect Service manual OEM treadmill V2.03...

  • Page 46: Schematics And Lay-Outs

    4 Schematics and lay-outs Service manual OEM treadmill V2.03...
  • Page 47 Service manual OEM treadmill V2.03...
  • Page 48 Service manual OEM treadmill V2.03...
  • Page 49 Service manual OEM treadmill V2.03...

  • Page 50: Trouble Shooting

    5 Trouble shooting Service manual OEM treadmill V2.03...

  • Page 51: Messages

    Write down the code and compare them with the table in this document. In case the angle measurement is malfunctioning the treadmill will warn with a beeb: long-silence- short-silence-short, after this only the speed control is available. Figure 1 Service manual OEM treadmill V2.03...
  • Page 52 SPEED_GUARD_ERROR2 Difference between target speed in firmware and target speed in motor controller within limits out of range too long. Check belt tension and motor controller TEST-ERRORS MAN_ERROR_TRIGGER For factory purpose only Tabel 1 Service manual OEM treadmill V2.03...
  • Page 53 Figure 2 Service manual OEM treadmill V2.03...

  • Page 54: Maintenance

    Maintenance Service manual OEM treadmill V2.03...

  • Page 55: General Maintenance

    Maintenance and all repairs should only be carried out by an authorized agency. The manufacturer will not be held responsible for the results of maintenance or repairs by unauthorized persons. Opening of the equipment by unauthorized agencies is not allowed and will terminate any claim to warranty. Service manual OEM treadmill V2.03...

  • Page 56: Speed Calibration

    The values should be within 5%. The motor speed is absolute the motor is frequency controlled and a difference in speed could only be caused by sliding of one of the belts. E.g. the belt from drive motor to drive roller or the walking belt itself. Service manual OEM treadmill V2.03...

  • Page 57: Grade Calibration

    1. An offset in the grade could be caused by a floor that is not level. 2. The sensor does not respond at all because of a broken sensor Service manual OEM treadmill V2.03...

  • Page 58: Walking Belt Tension

    To prevent from unnecessary disturbance of the run belt alignment the number of turns should be kept equal on both screws (figure 3,B) To align the belt, follow the procedure in the next chapter. Figure 1 Figure 2 Figure 3 Service manual OEM treadmill V2.03...

  • Page 59: Walking Belt Alignment

    ATTENTION Never use oil or a silicon spray as lubricant for the belt! The belt is self lubricating. Service manual OEM treadmill V2.03...

  • Page 60: Motor Belt Tension

    (increase tension), or downwards (decrease tension). Caution: Do not over tighten the belt. This will shorten the service life of the motor belt and it will make the drive motor run unnecessary heavy. Service manual OEM treadmill V2.03...

  • Page 61: Inclination System

    6.7 Inclination system The shaft of the inclination system should be kept clean and do not have to be lubricated as the motor is closed. By opening the motor housing the warranty will decline. Service manual OEM treadmill V2.03...

  • Page 62: Embedded Software Cim And Tcm

    If you are using OS, Windows 7 you can download a terminal program such as Tera Term. 1. Start Tera Term and setup a serial connection. 2. Choose the serial port on which the treadmill is connected 3. The following screen will appear Service manual OEM treadmill V2.03...
  • Page 63 9. Flow control None 10. Press OK when done 11. Start the treadmill and press ALT-B within 5 seconds after powering up. 12. The following screen should appear 13. Enter the service mode by selecting option “2” Service manual OEM treadmill V2.03...
  • Page 64 14. To access the service menu enter the code “945900” 15. The following options can be selected, with the module overview the actual software can be shown. 16. Select update module software Service manual OEM treadmill V2.03...
  • Page 65 17. Select the module number that you would like to flash the software from 18. Select Transfer in the terminal program 19. Choose XMODEM and Send 20. Select the XXXXX.CDE file that you would like to send Service manual OEM treadmill V2.03...
  • Page 66 21. The complete upload will take a few minutes depending on the size of the file 22. When done, the message Module Flash successful, restart device will be shown. Service manual OEM treadmill V2.03...
  • Page 67 As soon as a OEM treadmill has been equipped with a control unit the RS232 port and USB port will be disabled. To activated the communication ports you have to put the control unit in terminal mode. The following description informs you how this can be done.
  • Page 68 Neg Elev = Negatieve elevatie (read-only). 0 = not present 1 = present Press the stop button on the control unit or wait 10 second to leave the settings menu and let your changes take effect. Service manual OEM treadmill V2.03...

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