Chery S18D Service Manual
  1. Manuals
  2. Brands
  3. Chery Manuals
  4. Automobile
  5. S18D
  6. Service manual

Chery S18D Service Manual

Body accessories & dimensions
Hide thumbs
Table of Contents

Advertisement

Quick Links

Chery S18D Service Manual
(Body Accessories & Dimensions)
After Sales Service Department of Chery Automobile
Co.,Ltd.

Advertisement

Table of Contents
loading

Related Manuals for Chery S18D

Summary of Contents for Chery S18D

  • Page 1 Chery S18D Service Manual (Body Accessories & Dimensions) After Sales Service Department of Chery Automobile Co.,Ltd.

  • Page 2: Table Of Contents

    Chery S18D Service Manual Contents Chapter I Engine Hood & Luggage Boot ....................1 I. Removal and Installation of Engine Hood ......................1 1. Preparations .............................. 1 2. Precautions ..............................1 3. Removal and Installation of Engine Hood Accessories ................1 4.
  • Page 3 Chery S18D Service Manual I. Removal, Installation & Maintenance of Front Bumper ................26 1. Preparations ............................26 2. Precautions .............................. 26 3. Removal Procedure ..........................26 4. Installation Procedure ..........................27 II. Removal, Installation & Maintenance of Rear Bumper ................27 1.
  • Page 4 Chery S18D Service Manual 1. Preparations ............................48 2. Removal and Installation Procedures ....................48 3. Installation of Evaporator Assembly ...................... 50 III. Removal and Installation of Evaporator Interior ..................50 1. Preparation of Tools ..........................50 2. Removal and Installation of Blower ....................... 50 3.

  • Page 5: Chapter I Engine Hood & Luggage Boot

    Chery S18D Service Manual Chapter I Engine Hood & Luggage Boot I. Removal and Installation of Engine Hood 1. Preparations Tools: slotted screwdriver, cross screwdriver, socket wrench, and etc. 2. Precautions 2.1. During removal and installation, be particularly careful to apply proper force and no abrupt or violent operation is allowed.

  • Page 6: Removal Of Engine Hood Lock

    Chery S18D Service Manual 5. Removal of Engine Hood Lock 5.1. Removal Procedure 5.1.1. Remove three bolts on engine hood lock body with 10# socket wrench to remove the engine hood lock. Installation torque: 7±1N.m 5.1.2. Remove the engine hood lock cable return spring from the engine hood lock assembly and remove the cable.

  • Page 7: Removal And Installation Of Trunk Lid

    Chery S18D Service Manual II. Removal and Installation of Trunk lid 1. Preparations Tools: plastic screwdriver, socket wrench, cross ratchet wrench and etc. Material: plastic clip 2. Removal of Trunk lid Trim Board 2.1. Pry up the trim board clearance with a plastic...

  • Page 8: Removal Of Luggage Boot Lock Cylinder

    Chery S18D Service Manual 3.1.1. Remove the pull rod from the upper lock body. 3.1.2. Disconnect the connector on upper lock body. 3.1.3. Remove the screws on the upper lock with cross ratchet wrench. Installation torque: 12±1N.m 3.1.4. Remove the luggage boot lock.

  • Page 9: Removal Of Rear Wiper Nozzle

    Chery S18D Service Manual 4.1.1. Screw off the two fixing bolts of lock cylinder with 10# socket wrench. Installation torque: 7±1N.m 4.1.2. Push the lock cylinder out and remove it. Note: the lock cylinder washer shall not be throwed away.

  • Page 10: Removal Of Rear Wiper Motor

    Chery S18D Service Manual 5.1.3. Pull off the rear water nozzle hose to remove the rear water nozzle. 5.2. Installation Procedure The installation procedures are reverse to those for removal. Note: water injection opening should be opposite to wiper motor steering shaft.
  • Page 11 Chery S18D Service Manual 6.2. Installation Procedure The installation procedures are reverse to those for removal. Notice to install the wiper seat sealing ring in place to avoid water leakage of rear windshield.

  • Page 12: Chapter Ii Removal Of Interior Trim Parts

    Chery S18D Service Manual Chapter II Removal of Interior Trim Parts I. Removal and Installation of Seat Belts 1. Preparations Tools: plastic screwdriver, wrench, socket wrench and etc. Parts: disposable clip, expansion bolt. 2. Precautions Keep the seat belts clean and free of oil, and check them for any damage.
  • Page 13 Chery S18D Service Manual 3.5. Remove the two fixing screws of pillar B lower panel with cross screwdriver (each one for front and rear), remove the pillar B lower panel. 3.6. Remove the pillar B upper panel. 3.7. Remove the seat belt retractor assembly with 17# socket wrench.

  • Page 14: Removal And Installation Of The Seat Belt Of Rear Seats

    Chery S18D Service Manual Note: Keep the seat belt clean and away from oil, check if there is damage of seat belt, adding screw thread sealant during the mounting of seat belt fixing bolt. The pillar panel shall be fit firmly with the body without any looseness, and it shall also be fit well with roof and weather strip.

  • Page 15: Removal And Installation Of Seats

    Chery S18D Service Manual 4.5. Pry out the pillar C upper panel with plastic screwdriver. 4.7. Remove the rear seat belt upper and lower fixing point and rear seat fixing clip with 17# socket wrench. Torque: 50±10N.m 4.8. Installation Procedure The installation procedures are reverse to those for removal.

  • Page 16: Removal Of Front Seats

    Chery S18D Service Manual 2. Removal of Front Seats 2.1. Move the seat by pulling the movable handle under the seat, after the fixing bolts come out, use 13# socket wrench to remove the seat bolts. Torque: 25±3N.m 2.2. Pull out the seat connector and remove the seat.

  • Page 17: Installation Procedure

    Chery S18D Service Manual 3.4. Remove the fixing bolts of the seat backrest with 13# socket wrench to remove the rear seat backrest (two bolts on each side). Torque: 25±3N.m 4. Installation Procedure The installation procedures are reverse to those for removal.

  • Page 18: Installation Procedure

    Chery S18D Service Manual 2.3. Use cross screwdriver to remove the rear fixing screws of the central console assembly and cup holder lower fixing screws. 2.4. Use plastic screwdriver to pry open the gearshift handle cover and rotate the gearshift handle in anti-clockwise direction to remove it.
  • Page 19 Chery S18D Service Manual 2.2. Remove the central console (Refer the removal of central console) 2.3. Remove the seat belt, front and rear doorsill panel and the upper/lower panel of pillar B. (Refer the removal of seat belt) 2.4. Pry out the footreast cover by slotted screwdriver.

  • Page 20: Installation Procedure

    Chery S18D Service Manual 2.8. Remove the the carpet fixing clip and remove the carpet. 3. Installation Procedure Note: In installation, notice the carpet edges flatness and indoor related wiring harness direction. 3.1. Put the vehicle carpet inside the vehicle, and...

  • Page 21: Chapter Iii Removal & Maintenance Of Vehicle Doors

    Chery S18D Service Manual Chapter III Removal & Maintenance of Vehicle Doors I. Removal, Installation & Maintenance of Front Doors 1. Preparations Tools: slotted screwdriver, cross screwdriver, plastic screwdriver, socket wrench, pliers and etc. 2. Precautions 2.1. Wear necessary appliance for labor protection to prevent from accidents.
  • Page 22 Chery S18D Service Manual 3.4. Pry out the cover in the inner door handle slot with slotted screwdriver. 3.5. Remove the five fixing screws of door inner panel with cross screwdriver (two screws on panel front surface and three screws on panel side surface).
  • Page 23 Chery S18D Service Manual 3.8. Pry up the door inner armrest assembly with plastic screwdriver and take it out. 3.9. Pull out the exterior rear view mirror adjusting switch (only driver side) and window regulator control switch connector. 3.10. Pry out the door inner panel from edge with the plastic screwdriver.
  • Page 24 Chery S18D Service Manual 3.13. Remove the anti-water protective layer. 3.14. Connect the battery and connect the window regulator switch connector, lower the window glass at a proper position and remove the two screws that fix the glass. 3.15. Take out the glass carefully.

  • Page 25: Installation Procedure

    Chery S18D Service Manual 3.18. Remove the two fixing screws with 10# socket wrench, remove the door outside handle. 3.19. Remove the three screws fixing the lock cylinder with cross screwdriver, remove the lock cylinder. 3.20. Remove the two screws that fix the lock cylinder with cross screwdriver, remove the lock cylinder.

  • Page 26: Removal Procedure

    Chery S18D Service Manual 2.3. To prevent glass from being damaged, pay attention to take correct steps during removal and installation. 3. Removal Procedure 3.1. Pry out the rear door inner triangular block with plastic screwdriver. 3.2. Pry out the protective cover of door inner armrest groove with slotted screwdriver, expose the fixing screw.
  • Page 27 Chery S18D Service Manual 3.5. Remove the fixing screws of door panel on its front and side with cross screwdriver. 3.6. Pry out the door inner panel from edge with the plastic screwdriver. 3.7. Pull off the door inner handle cable.
  • Page 28 Chery S18D Service Manual 3.8. Remove the door inner armrest bracket with cross screwdriver. 3.9. Remove the anti-water protective layer. 3.10. Remove the door outside handle fixing nuts with 10# socket wrench, remove the door outside handle. 3.11. Connect the battery and lower the...

  • Page 29: Installation Procedure

    Chery S18D Service Manual 3.12. Remove the five screws that fix the window regulator with socket wrench, remove the window regulator. 3.13. Remove the fixing bolts of rear door and hinge with 10# socket wrench, remove the rear door assembly.

  • Page 30: Chapter Iv Removal, Installation & Maintenance Of Front/Rear Bumper

    Chery S18D Service Manual Chapter IV Removal, Installation & Maintenance of Front/Rear Bumper I. Removal, Installation & Maintenance of Front Bumper 1. Preparations Socket wrench, cross screwdriver, slotted screwdriver, plastic screwdriver. Parts: expansion bolt. 2. Precautions 2.1. Wear necessary appliance for labor protection to prevent from accidents.

  • Page 31: Installation Procedure

    Chery S18D Service Manual 3.5. Remove the left and right fog lamp wiring harness connectors, remove the front bumper (the front bumper is connected and fixed with the fender by clip; do not break the clip during removal of bumper).

  • Page 32: Installation Procedure

    Chery S18D Service Manual 3.2. Use a cross screwdriver to loosen off the screws fixing the rear bumper bottom and the vehicle body. 3.3. Use a 7# socket wrench to loosen the screws connecting the fender and the bumper. 3.4. Apply the force vertical to fender surface to outwards to separate the bumper and fender clips and remove the bumper.

  • Page 33: Chapter V Removal And Installation Of Outside Lamps

    Chery S18D Service Manual Chapter V Removal and Installation of Outside Lamps I. Preparations Tools: socket wrench, cross screwdriver and etc. II. Precautions 2.1. Wear necessary appliance for labor protection to prevent from accidents. 2.2. Try to avoid scratching the paint surface of the bumper when removing it.

  • Page 34: Removal Of Front Fog Lamp

    Chery S18D Service Manual 3.5. Press down the bulb fixing clip by hand and turn the clip over to take out the high/low beam bulb. 3.8 Pull off the front position lamp wirning harness connector and remove the front position lamp bulb.

  • Page 35: Removal Of Rear Fog Lamp

    Chery S18D Service Manual 4.2. Remove the front fog lamp fixing boltr with cross screwdriver to remove the front fog lamp. 4.3. Press down the bulb fixing clip by hand and turn the clip over to take out the high/low beam bulb.

  • Page 36: Removal Of Tail Lamp

    Chery S18D Service Manual VI Removal of Tail Lamp 6.1. Remove the baffle on luggage boot inner tail lamp. 6.2.Remove the three nuts fixing tail lamp in luggage boot compartment with 10$ socket wrench. 6.3. Pull off the tail lamp wiring harness connector and remove the tail lamp assembly.

  • Page 37: Ⅷ. Installation & Adjustment Of Headlamp

    Chery S18D Service Manual 7.2. Pull off the harness connector and remove the license lamp. Ⅷ. Installation & Adjustment of Headlamp 8.1. Installation Procedures for the Headlamp The installation procedures of headlamp are reverse to those for removal. 8.2. Function of headlamp 8.2.1.

  • Page 38: Ⅸ. Installation Of Tail Lamp

    Chery S18D Service Manual Ⅸ. Installation of Tail Lamp 9.1. Installation Procedure of tail lamp The installation procedures of tail lamp are reverse to those for removal. 9.2. Function of tail lamp 9.2.1. Front view 1). Brake lamp/ position lamp (one bulb has two filaments) 2).

  • Page 39: Chapter Vi Removal And Installation Of Vehicle Ceiling

    Chery S18D Service Manual Chapter VI Removal and Installation of Vehicle Ceiling I. Preparations Tools: socket wrench, cross screwdriver, slotted screwdriver and etc. Parts: expansion bolt. II. Precautions During the removal and installation, make sure to apply proper force and violent operation is not allowed.

  • Page 40: Removal And Installation Of Front Ceiling Lamp

    Chery S18D Service Manual 1.2. Remove the ceiling armrest. Installation Procedure The installation procedures are reverse to those for removal. V. Removal and Installation of Front Ceiling Lamp Removal Procedure 1.1. Align a slotted screwdriver with the groove along the ceiling lamp edge to pry it open.

  • Page 41: Removal And Installation Of B-Pillar Panel

    Chery S18D Service Manual 1.1. Remove the weather strip of the right A-pillar panel, and then pry out the left A-pillar panel with slotted screwdriver. 1.2. The removal procedures of the left A-pillar panel can refer to the removal procedures of right A-pillar panel.

  • Page 42: Removal And Installation Of Vehicle Ceiling

    Chery S18D Service Manual 1.1. Use a socket wrench to remove the seat belt bolts (See Removal and Installation of Rear Seats & Seat belts). Torque: 50±10N.m Installation Procedure The installation procedures are reverse to those for removal. IX. Removal and Installation of Vehicle Ceiling Removal Procedure 1.1.
  • Page 43 Chery S18D Service Manual 1.7.Remove the vehicle ceiling. Installation Procedure The installation procedures are reverse to those for removal.

  • Page 44: Chapter Vii Removal And Installation Of Instrument Panel & Instrument Panel Crossbeam

    Chery S18D Service Manual Chapter VII Removal and Installation of Instrument Panel & Instrument Panel Crossbeam I. Removal of Instrument Panel Tools: socket wrench, cross screwdriver, slotted screwdriver and etc. 1. Removal Procedure 1.1. Remove the center console. (See the removal and installation of center console).
  • Page 45 Chery S18D Service Manual 1.4. Remove the lower cover of instrument panel (avoid the break of the two clips in inner side) 1.5. Remove the two fixing screws connecting the dashboard and instrument panel body with cross screwdriver. 1.6. Pry out the dashboard body with slotted screwdriver.
  • Page 46 Chery S18D Service Manual 1.9. Screw off the fixing nut of engine hood handle and remove the handle and cable. (See the removal and installation procedures of engine hood handle and cable) 1.10. Pry out the central control panel shield with slotted screwdriver.
  • Page 47 Chery S18D Service Manual 1.13. Pull harness antenna connector radio cassette player, remove the radio cassette player. 1.14. Loosen the two bolts besides the name car box with 10# socket wrench. 1.15. Pry out the speaker shield with slotted screwdriver.
  • Page 48 Chery S18D Service Manual 1.18. Remove the fixing bolt of instrument panel body and hinge inner side sheet metal with 10# socket wrench. 1.19. Remove the panel on two sides of instrument panel body. 1.20. Remove the fixing screws on two sides of...

  • Page 49: Installation Procedure

    Chery S18D Service Manual Note: Disconnect battery negative before removing the electrical equipment. Don’t wait until all the instrument panel bolts are removed before you remove the ones on the other side, or the instrument panel are likely to get deformed.
  • Page 50 Chery S18D Service Manual 1.3. Pull off the connector of ECU wiring harness and instrument panel wiring harness. 1.4. Remove the connector of instrument panel wiring harness and engine wiring harness. 1.5. Remove the connectors of A/C wiring harness and ceiling wiring harness; remove all ground points of instrument panel wiring harness.

  • Page 51: Installation Procedure

    Chery S18D Service Manual 1.8. Remove the two fixing nuts between the instrument panel cross beam and steering column with 13# socket wrench. Torque: 23±2N.m 1.9. Remove the three fixing bolts connecting instrument panel cross beam top cover and vehicle body with 10# socket wrench.

  • Page 52: Chapter Viii Air Conditioning System

    Chery S18D Service Manual Chapter VIII Air Conditioning System I. System Constitution Air adjustment and distributing system: HVAC air mixing and distributor part, inside/outside circulation air inlet, air outlet, outside circulation air filter. Control system: control panel assembly, micro motor, blower, speed regulating mode, high/low pressure switch, A/C temperature sensor.
  • Page 53 Chery S18D Service Manual 2.4. Remove the two evaporator nuts fixed onto sheet metal with 10# socket wrench. 2.5. Use clamp pliers to remove the inlet/outlet water pipes of the evaporator and pull out the pipes. Note: Coolant will flow out from the water pipe, pay attention to recycle the coolant.

  • Page 54: Installation Of Evaporator Assembly

    Chery S18D Service Manual 2.7. Take the evaporator assembly out of the driver’s cab. 3. Installation of Evaporator Assembly The installation procedures are reverse to those for removal. III. Removal and Installation of Evaporator Interior 1. Preparation of Tools Cross screwdriver, slotted screwdriver, inner spline wrench and etc.

  • Page 55: Removal And Installation Of Blower Speed Regulation Module

    Chery S18D Service Manual The installation procedures are reverse to those for removal. 3. Removal and Installation of Blower Speed Regulation Module 3.1. Removal Procedure 3.1.1. Pull out the speed regulation module connector. 3.1.2. Use a cross screwdriver to remove the...

  • Page 56: Removal And Installation Of Mode Air Door Related Mechanism

    Chery S18D Service Manual 4.1.3. Remove the two screws on rear end of hot water pipe with cross screwdriver. 4.1.4. Remove the two screws on front end of hot water pipe with cross screwdriver. 4.1.5. Tear off the sponge around the water inlet and outlet pipe and remove the heater exchanger.

  • Page 57: Removal And Installation Of Blend Air Door Related Mechanism

    Chery S18D Service Manual 5.1.2. Remove the two fixing screws on control motor with inner spline wrench and remove the control motor. 5.2. Installation Procedure The installation procedures are reverse to those for removal. 6. Removal and Installation of Blend Air Door Related Mechanism 6.1.

  • Page 58: Removal And Installation Of Int./Ext.air Door Motor & Related Mechanism

    Chery S18D Service Manual 6.1.3. Align with the slot opening on one end of control arm and remove the control arm. 6.2. Installation Procedure The installation procedures are reverse to those for removal. 7. Removal and Installation of Int./Ext.Air Door Motor & Related Mechanism 7.1.
  • Page 59 Chery S18D Service Manual 8.1.1. Remove the air-conditioner harness (See removal of air-conditioner harness) 8.1.2. Remove the five fixing screws evaporator housing. 8.1.3. Remove the evaporator top cover. 8.1.4. Remove the evaporator core. 8.2. Installation of evaporator assembly The installation procedures are reverse to those for removal.

  • Page 60: Chapter Ix Body Dimension

    Chery S18D Service Manual CHAPTER IX Body Dimension I. Basic Instructions on BIW Maintenance Vehicle body maintenance should be carried out by professionals according to the requirements of the manufacturer, and only in this way will the promises of “rust free” and “paint defect free” be effective.

  • Page 61: Vehicle Door Structure

    Chery S18D Service Manual qualified for the maintaining operations. 1. Vehicle Door Structure Generally speaking, the vehicle doors consist of outside plates, inside plates, window frames, glass guide rails, hinges, locks and window accessories and so on. The inside door plates are equipped with accessories including glass lifter, locks and so on.

  • Page 62: Main Contents Of Door Panel Maintenance

    Chery S18D Service Manual (2) Clean the vehicle doors. Use fresh water or detergent to clean the dirt and greasy spots on the door panels, and let them thoroughly dry for tests. (3) Maintenance appraisal. Appraise the scope and degree of damage to the door panels by testing and decide the maintenance methods.

  • Page 63: Basic Methods For Door Panel Maintenance

    Chery S18D Service Manual Dents or wrinkles: Dents develop because the door panel is subjected to bumping or pressing, leading to elastic or plastic deformations. Bends or twists: They are mainly caused by too much load the door panel receives in use or the plastic deformation due to bumps.
  • Page 64 Chery S18D Service Manual ② Beat with a hand hammer from other parts than from directly above the underlay iron. The underlay iron is placed against the lowest part of the dent, and then the higher parts near the dent are beaten with a hand hammer.
  • Page 65 Chery S18D Service Manual repairing effect. (1) Heated position and flame intensity: The effect of flame correction depends on the heated position and the flame intensity. Different heated spots bring about different effects, and the heated position should be where the material is deformed the most and the metal panel is stretch the most, or the furthest part outward that is bent and deformed.
  • Page 66 Chery S18D Service Manual (4) Select proper processing and shaping methods so that the patch matches well with the part to be removed. (5) Apply the patch to the intended position and press it tightly, draw a line along the edge of the part to be removed and cut it out, using methods like gas cutting or excising according to the actual situation, and then align the patch with the excised area.

  • Page 67: Body Assembly Dimension

    Chery S18D Service Manual II. Body Assembly Dimension 1. Left Front Axonometric Drawing Clearance Clearance position Flatness value(mm) value(mm) Front windshield and ceiling 7±1 —— Front windshield and pillar A 5±1 —— Front door and ceiling 4±1 2±1 Front door and rear door (upper) −...

  • Page 68: Left Rear Axonometric Drawing

    Chery S18D Service Manual Clearance Clearance position Flatness value(mm) value(mm) +0.5 Front bumper and front fender —— +0.5 Headlamp and fender 3±1 -0.7 -1.0 Front fog lamp and front bumper 2±0.5 —— Engine hood and front bumper —— -0.5 Note: as for the flatness value, the former part is the comparatively higher part in the text description.

  • Page 69: Engine Compartment Dimension

    Chery S18D Service Manual III. Engine Compartment Dimension Central Distance of Holes Name (mm) Front bumper cross beam installation hole Headlamp installation hole Headlamp installation hole 1323.7 Headlamp installation hole 1283.2 Engine right mounting bracket hole 131.2 Fender installation 1349.5...

Table of Contents