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Summary of Contents for Spring Air Systems KES Enviro
- Page 1 KES Enviro Maintenance Manual ___________________________ Spring Air Systems Inc., Oakville, Ontario Phone (905) 338-2999, Fax (905) 338-0179, info@springairsystems.com...
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Page 3: Table Of Contents
KES Enviro Maintenance Manual Table of Contents Introduction..................The System..................Control System: Water Wash Ventilator SB, SBA Panels....Control System: Water Wash Ventilator AP, MP Panels....Filter Hood or Dry Grease Extractor..........Control Circuit.................. Setting the Day and Time..............Setting the Weekday Fan “ON” and “OFF” Times...... -
Page 5: Introduction
1,000 CFM to 40,000 CFM for indoor or outdoor applications. The primary function of a KES Enviro unit is to filter the grease, lint and dust particles and remove the odor from the exhaust air. -
Page 6: Control System: Water Wash Ventilator Sb, Sba Panels
Once through the particulate filter sections the exhaust air enters the optional odor removal section. The odor section is only required when discharging cooking smells may be offensive. This section consists of two optional odor removal systems. 1.Odor Cells filled with activated alumina impregnated with potassium permanganate. The odor is controlled through a combination of sorption and the chemical modification of the gaseous contaminates. - Page 7 TO KES UNIT LV10 PANEL ON FILTER BOX - TEN (10) WIRES 120V/1/60 - 10 AMPS. POWER WIRING BY GENERAL CONTRACTOR CONTROL WIRING BY MECHANICAL CONTACTOR FACTORY WIRING BY SPRING AIR SYSTEMS AUX! LEGEND (OPTIONAL) POWER SUPPLY TO SUPPLY FAN TERMINAL...
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Page 8: Control System: Water Wash Ventilator Ap, Mp Panels
PANEL MOUNTING HOLES LOCATED 5.0" IN PANEL BACK. 8.0" FILTER OVERIDE WARNING NORMAL FIRE PREFILTER BOX FILTER 14.0" CLOGGED CLOGGED FILTER BAG FILTER REMOVED CLOGGED Remote RPW10 Panel Dimensions Figure 6 Water Wash Ventilator System: AP, MP Panels The KES unit off/on operation is controlled from the MP or AP water wash ventilator control panel. The fan selector switch on the water wash control panel closes and sends power through terminals 3 &... -
Page 9: Filter Hood Or Dry Grease Extractor
S B 1 0 C O R S B 1 0 H R P W 1 0 C O N T R O L L E R Remote wiring of KES Enviro units with Water Wash Hood and Panel Figure 8 Filter Hood or Dry Grease Extractor: RPD10 Remote Panel The KES unit off/on operation is controlled from RPD10 remote annunciation panel. - Page 10 RPD10 Internal Wiring Figure 10 PANEL MOUNTING HOLES LOCATED 5" IN PANEL BACK. 8.0" OFF/ON FILTER OVERIDE WARNING NORMAL FIRE PREFILTER BOX FILTER 14.0" CLOGGED CLOGGED FILTER BAG FILTER REMOVED CLOGGED RPD10 Remote Panel Dimensions Figure 11 Enviro Maintenance Manual 2004...
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Page 11: Control Circuit
T O R P D 1 0 R E M O T E R P D 1 0 C O N T R O L L E R Remote wiring of KES Enviro units with Dry Hood Figure 12 CONTROL CIRCUIT Filter Clogged: During normal operation of the KES unit three-filter stages collect grease, dust, and lint particulate. - Page 12 POWER WIRING BY GENERAL CONTRACTOR CONTROL WIRING BY MECHANICAL CONTACTOR THREE WIRES FROM LV10 PANEL TO EXHAUST FAN MOTOR STARTER BY FACTORY WIRING BY SPRING AIR SYSTEMS MECHANICAL WHEN KES FAN AND FILTER SECTIONS ARE SPLIT 120V/1/60, 5 AMPS KES-ISH FILTER SECTION...
- Page 13 The clogged filter must be replaced and the system reset to resume normal operation. If this condition occurs during normally operating hours rotate the OVERRIDE selector switch and the fan will come back on. The systems can run in the OVERRIDE position for about 4 hours. (See the section the OVERRIDE switch) If the system runs longer than 4 hours the fan will shut down.
- Page 14 AUX! Service Filters Within 4 hours LOGO! RPD10 or RPW10 LOGO with Override selector in on position Figure 17 System Reset: After any of the safety circuit annunciation, the system must be reset. The system is reset by toggling the “RESET”...
- Page 15 RPD10 Face Plate Figure 19 RPW10 Face Plate Figure 20 Enviro Maintenance Manual 2004...
- Page 16 THREE WIRES FROM LV10 PANEL TO EXHAUST FAN MOTOR STARTER BY CONTROL WIRING BY MECHANICAL CONTACTOR MECHANICAL WHEN KES FAN AND FILTER SECTIONS ARE SPLIT 120V/1/60, 5 AMPS FACTORY WIRING BY SPRING AIR SYSTEMS KES-ISH FILTER SECTION LV10 PANEL LOCATED ON...
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Page 17: Setting The Day And Time
Setting the Day and Time AUX! Su 00:00 01.01.00 RUN/STOP LOGO! 1. When power is first applied to the RPD10 panel the following display will blink Su 00:00 If the SERVICE FILTERS WITHIN 4 HOURS displays instead the OVERRIDE 01.01.00 switch is on. -
Page 18: Setting The Weekday Fan "On" And "Off" Times
Setting the Weekend Fan "ON" and "OFF" times 1. Press Su 06:16 01. 06. 03 >Stop Set Parma 2. Press once. Set Clock Prg Name 3. Press Stop >Set Parma Set Clock Prg Name B04: No1 D =MTWTFSS 4. Press until the B04: No1 timer appears. -
Page 19: Setting Weekend Operation
Setting Weekend Operation 1. Press Su 06:16 01. 06. 03 >Stop 2. Press once. Set Parma Set Clock Prg Name 3. Press Stop >Set Parma Set Clock Prg Name B04: No2 D = - - - - - - - 4. -
Page 20: Odor Spray Systems
Operating and Maintenance The Spring Air Systems Inc. odor spray unit has a one-year warranty from startup. The two timers, cycle timer B01, and spray timer B02, are factory set (5 minute cycle and 2 second spray) and then adjusted during startup to the odor reducing intensity required for the application. - Page 21 an exhaust fan on the roof to draw the kitchen exhaust to the roof and maintain a negative pressure in the discharge duct. The odor may escape when the kitchen is not operating during the night. After the kitchen is shut off kitchen odor may migrate up the exhaust duct and leak out into the adjoining floors.
- Page 22 Compressor Maintenance Do not, at any time lubricate any of the parts with oil, grease, or petroleum products nor clean with acids, caustics or chlorinated solvents. Be very careful to keep the diaphragm from contacting any petroleum product of hydrocarbons. It can affect the service life of the pump. To clean or replace the filters and/or rubber gasket, remove the five screws in the top of the unit.
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Page 23: Where To Purchase Filters
12” x 24” x 12” - 6 pocket - 95% DOP Class II ODOR MEDIA: 1/8” Activated alumina pellets impregnated with potassium permanganate. Airguard: Barneby-Cheney CP-2 American Air Filter: Permasorb Farr Filters: Unisorb. Odor Spray: Spring Fresh, Spring Air Systems Enviro Maintenance Manual 2004... -
Page 24: Trouble Shooting
TROUBLE SHOOTING Exhaust fan does not run. Reset the system once. Press the reset button in the LV10 J-Box or turn the fan selector switch to “OFF” and “ON”. Observe the sequence that follows. 1.The fan does not start and there is no indication on remote panel. a)Check power from the breaker to the RPD10. - Page 25 If a fire is not present check calibration of firestat TH1. Firestat should be set at 160F. If operation problems persist check the individual the connection between the RPD10 or RPW10 panel and the LV10 J-Box. If problems still exist contact an authorized SPRING AIR SYSTEMS service technician. Enviro Maintenance Manual 2004...
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Page 26: Kes Maintenance Schedule
KES MAINTENANCE SCHEDULE Every two weeks: 1.Inspect the prefilters. Replace if necessary. It is important to maintain clean prefilters. Replacing the inexpensive prefilters often extends the life of the bag and box filters and reduces unnecessary down time due to clogged filter shutdowns. - Page 27 6.The odor media pellets can be checked for remaining life by sending a sample to an accredited test laboratory. Most major filter suppliers have access to such service. Replace media if required. To replace the media remove the cells from the KES unit.
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Page 28: Kes Enviro Start-Up Report
KES ENVIRO START-UP REPORT Job Name Date Location File No. KES No. Motor HP Voltage Item Description Y / N Check all electrical connections. Tighten as necessary (RPD10 panels only) Check for power to the RPD10 panel on terminals 1 & 4 Check all remote wiring to ensure it has been connected (RPW10 panels only) Check wiring to terminals 1, 3 &... - Page 29 Measure the exhaust air volume at each hood Use hood start up form for this Comments: Service Technician:_____________________________________________________________ Yes I have received a set of Spring Air Systems Inc. maintenance manuals. Signature ___________________ Print Name ____________________ Enviro Maintenance Manual 2004...
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Page 30: Filter Frequency Chart
FILTER FREQUENCY CHART Enter the date of each filter change Startup date Change No. Prefilter Bag Filter Box Filter Odor Enviro Maintenance Manual 2004... - Page 31 Other Fine Products From SPRING AIR SYSTEMS... Water Wash Ventilators •Hot Water Wash •Cold Water Spray/Hot Water Wash •Water Wash Control Panels Dry Ventilators REV-LOW Hood Filter Hoods Surface Fire Suppression Commercial Kitchen Exhaust Fans Kitchen Enviro Systems •KES - 100% Exhaust...
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