Garland Type SH/BA 3500 Service Manual
Single induction cookers
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Also See for Type SH/BA 3500:
- Service manual (24 pages) ,
- Installation and operation manual (20 pages) ,
- Instructions for use manual (22 pages)
Related Manuals for Garland Type SH/BA 3500
Summary of Contents for Garland Type SH/BA 3500
- Page 1 SERVICE-MANUAL SINGLE INDUCTION COOKERS Type SH/BA 3500 Type SH/BA 5000 Type SH/IN 3500 Type SH/IN 5000 Type SH/WO 3500 Type SH/WO 5000 Type SH/WO/IN 3500 Type SH/WO/IN 5000 Service-Manual Single, version 03/01 18.09.03 page 1 of 28...
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Page 2: Table Of Contents
CONTENT PAGE Safety Description of danger signs Qualification and training of personnel Safety prescriptions for installation and service Unauthorized reconstruction and use of spare parts Improper operating methods Technical Information Functioning Adjusting the performance rate Checking the temperature Protection overload current Surroundings of installation Pan material for induction cookers Tests... -
Page 3: Safety
Safety Description of danger signs The safety information which may cause danger for people (personal injury) at non-observance is specially marked with the general danger symbol The electrical connection must be made by an expert. Is used if there is a hazard or unsafe CAUTION practice which could result in minor personal injury or property damage... -
Page 4: Unauthorized Reconstruction And Use Of Spare Parts
Unauthorized reconstruction and use of spare parts Reconstruction of the cooker or changes to the cooker are not allowed. Contact the manufacturer if you intend to make any changes on the cooker. To guarantee safety, just use genuine spare parts and accessories authorized by the manufacturer. The use of other components cancels any liability for the resultant consequences. -
Page 5: Technical Information
Technical Information Base-Line Type 3500 208 V / 1 ph 230 V / 1 ph 240 V / 1 ph SH/BA, SH/IN Wattage kW Current A Power factor > 0.95 > 0.95 > 0.95 > 0.95 > 0.95 > 0.95 Discharge rate mA ∅... -
Page 6: Functioning
On the power board, a main filter for the interference suppression is integrated Certifications Satisfies the latest specifications: VDE EN 60335-1/-2/36, UL 197; CAN/CSA/C 22.2 No. 109, SSF 4-1996, CE-compliant. Constructions The cookers are made of stainless steel (CNS 1.4301). The case is sealed. The mounting of the vitrocerame as well as of the ceramic bowl is done with screws. -
Page 7: Surroundings Of Installation
Surroundings of installation The electrical connection must be made by an expert. Please follow the following rules: • Verify and make sure that the electric potential of the main conductor corresponds with the specification plate. • The electrical connections must satisfy local house installation regulations. The valid, national and local regulations of the electricity-supply inspection authorities must be observed. -
Page 8: Tests
Tests Pan detection (Base-Line only) ATTENTION The heating area is warmed by the hot pan. In order to avoid injuries (burnings), do not touch the heating area. This test shows whether the induction cooker is working well when pans with a little diameter are used and if little metallic objects are heated on the heating area. -
Page 9: Maximum Rating
Step Action Level Result Put the pan on the heating area until Heat, water is boiling water is boiling Reduce the power by turning slowly the 12 ..1 Heat rating reduces (water control knob does not boil anymore), phase current reduces continuosly Maximum rating ATTENTION... -
Page 10: Fan
ATTENTION The heating area is warmed by the hot pan. In order to avoid injuries (burnings), do not touch the heating area. With this test, fan, fan observer as well as the degree of soiling are verified. At the beginning of the test, the induction cooker should be cold. -
Page 11: 5.6.2. Rectifier
5.6.2. Rectifier The recitifier is separated from the power board but still fixed on the heat sink. Dismount according to „Replacement of power board“. • Conducting-state voltage Diode U+ = approx. 0.5 V: if all conducting-state voltages show approx. 0.5 V, the rectifier works. •... -
Page 12: Maintenance / Service
Maintenance / Service Maintenance work may only be effected by authorized personnel. Before starting the maintenance works, the energy supply must be stopped and the appliance must have cooled down. The following maintenance works must be effected periodically. The longer and the more frequently the cooker is used, the more often the maintenance works have to be effected. -
Page 13: Error Messages
Error messages LED8 LED7 LED6 LED5 Code Signification No mistake, normal function No coil current, Hardware overcurrent High coil current, Software overcurrent Temperature heat sink Temperature heating area Potentiometer line break Temperature inside Heating area coil sensor Power reduction heat sink temperature Power reduction coil temperature The induction unit can only be startet again if the fault has been given receipt for (turn power rotary knob „off“) -
Page 14: Flux Plot
Flux plot to fault finding Service-Manual, new version author: Chr. Fuchs 17.06.99 / INDUCS Ltd. 18.09.03 page 14 of 28... - Page 15 Service-Manual, new version author: Chr. Fuchs 17.06.99 / INDUCS Ltd. 18.09.03 page 15 of 28...
- Page 16 Service-Manual, new version author: Chr. Fuchs 17.06.99 / INDUCS Ltd. 18.09.03 page 16 of 28...
- Page 17 Service-Manual, new version author: Chr. Fuchs 17.06.99 / INDUCS Ltd. 18.09.03 page 17 of 28...
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Page 18: Fault Finding / Troubleshooting Guide
Fault finding / Troubleshooting guide Fault Possible cause Action to take through authorized personnel Fuse burns out at Cooker is wrong connected Check the connections starting Short circuit at power print Check the power print Short circuit wiring Check the wiring No heating (indicator Potentiometer on „OFF“position Turn the potentiometer on lamp does not flash) - Page 19 Fault Possible cause Action to take through authorized personnel No heating with small Pan detection wrong adjusted Contact your supplier pans Poor heating, indicator Used pan is not ideal Chose a pan that is lamp is ON (flashes) recommended for induction cooking.
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Page 20: Fault Repair
Fault Possible cause Action to take through authorized personnel Small metallic objects Pan detection is wrong adjusted Check logic print and contact (for ex. spoons) are your supplier heated on the heating area 1) In order to verify whether the pan is appropriate use a magnet which should stick at the bottom of the pan. -
Page 21: Exchange Of Spare Parts
Action Switch off mains cable. Take out ST4 from logicprint C018. Check resistor (ST 4/1 – ST 4/2) by means of ohmmeter: Position control knob R (kohm) 0 ..0.1 If wrong, adjust potentiometer or replace resistor incl. potentiometer See AO1 See AO1 Switch off mains cable. -
Page 22: To Open The Cooker
To open the induction unit (1-Phase, 3-Phases) • Turn the induction unit • Remove screws • Turn induction unit back in normal position • Lift cover, turn away at the right side, put it at the side panel • Remove coil carrier: remove 2 stop nuts at the left •... -
Page 23: Transistor Module
• Put the screws to fix the rectifier, 5 crews M4x16 (3 Phases) or 4 screws M4x16 (1 Phase) Make attention to the distance bolts und the plain washers: bolt head/spring washer/spring washer/ plain washer/distance bolts (range the two spring washers together) •... -
Page 24: Fan
• Fix the rectifier with the screws at the heat sink Attention: Measure (and replace if necessary) Z-diodes D7, D8, D9, D10 on the power print, eventually replace D7, D9 =12V, D8, D10 = 6.8V (see page 26/27) • Fix the power print C016, C031 •... -
Page 25: Appendix
Appendix C018 Logic print St7 Coil Temperature Sensor St6 Temperatur Heatsink St5 Overcurrent Detection St1 Connection to power prin St4 Potentiometer St8 External indicator Service-Manual, new version author: Chr. Fuchs 17.06.99 / INDUCS Ltd. 18.09.03 page 25 of 28... -
Page 26: Power Print C031
C031 Power print 230V, 3,5 kW Connection fan Connection 230V power switch PIN1 St1 Connection to logic print St2 to Logic print St5 Mains receiver Service-Manual, new version author: Chr. Fuchs 17.06.99 / INDUCS Ltd. 18.09.03 page 26 of 28... -
Page 27: Power Print C016
C016 Power print 400 V, 5kW Connection Connection by power switch 230V PIN1 Connection to logic print St2 to logic print St5 Mains receiver Service-Manual, new version author: Chr. Fuchs 17.06.99 / INDUCS Ltd. 18.09.03 page 27 of 28... -
Page 28: Signal Connector St1
Signal connector ST1 ST1 on power board C016 and ST1 ond Logic print C018 are directly connected (connector 1 at connector 1, connector 2 at connector 2 ). Therefore the signs are identical. Connec- Sign Short description tion +24 VDC Supply +24V for Logic print enable Verify transistor module.….......
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