Table Of Contents - Yamaha F15A Service Manual

Table of Contents

How To Use This Manual4
Important Information6
Specific Comparison6
Symbols16
Index18
Table Of Contents19
General Information20
Informations21
Allgemeine Angaben21
Generales21
Identification22
Serial Number22
Starting Serial Numbers22
Safety While Working24
Fire Prevention24
Ventilation24
Self-Protection24
Oils, Greases And Sealing Fluids24
Good Working Practices26
Disassembly And Assembly28
Special Tools30
Measuring30
Outillage Special31
Removal And Installation34
Specifications40
Technische Daten41
General Specifications (F15A)42
Maintenance Specifications (F15A)46
Power Unit46
Lower52
Electrical52
Outboard Dimension56
Dimensions56
Tightening Torque (F15A)60
Specified Torque60
General Tightening Torque62
General Specifications (F9.9C)64
Maintenance Specifications (F9.9C)68
Bracket Dimension80
Tightening Torque (F9.9C)82
General Specifications (Ft9.9D)86
Maintenance Specifications (Ft9.9D)90
Tightening Torque (Ft9.9D)104
Periodic Inspection And Adjustment108
Inspection Periodique Et109
Maintenance Interval Chart110
Circuit D'alimentation111
Inspection And Adjustment Cowling114
Water Separator Drain Hole114
Fuel Line114
Fuel Filter Replacement114
Periodic Service114
Control System116
Throttle Cables Adjustment116
Remote Control Throttle Cable Adjustment118
Throttle Link Lever Adjustment120
Remote Control Shift Cable Adjustment122
Shift Cable Adjustment (Ft9.9Dmh, Ft9.9Deh)124
Engine Idling Speed Adjustment (For Usa)126
Start-In-Gear Protection Device Adjustment130
Engine Oil Level132
Engine Oil Replacement132
Moteur133
Timing Belt134
Valve Clearance134
Ignition Timing Check138
Lower Unit140
Gear Oil140
Boitier D'helice141
Lower Unit Leakage Check142
Trim Tab Check (For S-Transom Model)142
Anode142
Battery (Eh/E Models)144
Spark Plugs146
Compression Pressure Measurement148
Lubrication Points152
Fuel System156
Fuel Joint, Fuel Filter, And Fuel Pump Exploded Diagram158
Fuel Joint, Fuel Filter, And Fuel Pump Removal And Installation Chart158
Fuel Pump Exploded Diagram160
Fuel Pump Removal And Installation Chart160
Fuel Pump Inspection162
Fuel Filter Inspection162
Service Points162
Intake System Exploded Diagram164
Intake System Removal And Installation Chart164
Exploded Diagram (F15A)164
Removal And Installation Chart166
Exploded Diagram (F9.9C/Ft9.9D)166
Carburetor Exploded Diagram (F15A)168
Carburetor Exploded Diagram (F9.9C/Ft9.9D)174
Carburetor Inspection176
Manual Starter (Mh Models) Exploded Diagram184
Sheave Drum Removal190
Spiral Spring Removal190
Start-In-Gear Protection Lever Inspection192
Drive Pawl And Spring Inspection192
Bushing Inspection192
Sheave Drum Inspection192
Starter Rope Inspection192
Spiral Spring Installation194
Recoil Starter Checking194
Flywheel Magneto (Mh Models)196
Exploded Diagram196
Flywheel Magneto (Eh/E Models)198
Flywheel Magneto Removal200
Coils And Timing Belt206
Drive Sprocket Removal210
Driven Sprocket Removal210
Timing Belt Installation210
Driven Sprocket Installation212
Timing Belt Slack Inspection212
Electrical Unit214
Control Unit218
Cylinder Head And Oil Pump220
Oil Pump224
Cylinder Head Inspection226
Oil Pump Inspection226
Oil Pump Assembly226
Camshaft And Valves228
Valve Inspection232
Valve Spring Inspection234
Rocker Arm And Rocker Arm Shaft Inspection234
Camshaft Inspection236
Valve Guide Replacement236
Valve Seat Refacing238
Valve Seat Cutting Guidelines238
Valve Lapping242
Valve Installation244
Oil Filter, Thermostat And Exhaust Cover246
Thermostat Inspection250
Anode Inspection250
Crankcase And Crankshaft252
Cylinder Inspection258
Piston Inspection258
Piston-To-Cylinder Clearance260
Piston Pin Inspection260
Piston Ring Inspection260
Crankshaft Inspection262
Crankshaft Journal Oil Clearance262
Connecting Rod Oil Clearance266
Piston Ring Installation270
Oil Seal Installation272
Unterer Teil275
Lower Unit (F15A/F9.9C)280
Propeller Shaft Housing Ass'y Removal290
Propeller Shaft Ass'y (F15A/F9.9C)292
Dog Clutch Inspection294
Propeller Shaft Inspection294
Propeller Shaft Housing Ass'y (F15A/F9.9C)296
Propeller Shaft Housing Ass'y Disassembly298
Gears Inspection298
Bearings Inspection300
Propeller Shaft Housing Inspection300
Propeller Shaft Housing Ass'y Assembly300
Oil Seal Housing Ass'y Disassembly306
Pinion And Forward Gear Removal308
Forward Gear Disassembly308
Lower Case Disassembly310
Pinion And Forward Gear Inspection312
Drive Shaft Inspection312
Shift Cam Inspection312
Bearing Inspection312
Oil Seal Housing Ass'y Assembly314
Forward Gear Assembly314
Shimming (F15A/F9.9C)316
Shim Selection316
Pinion Gear Shim316
Forward Gear Shim320
Reverse Gear Shim322
Backlash Measurement (F15A/F9.9C)324
Forward Gear324
Lower Unit (Ft9.9D)330
Water Pump (Ft9.9D)334
Impeller Housing Inspection336
Impeller And Impeller Housing Cup Inspection336
Propeller Shaft Housing Ass'y and Propeller Shaft Ass'y (Ft9.9D)338
Propeller Shaft Ass'y (Ft9.9D)342
Propeller Shaft Housing Ass'y (Ft9.9D)346
Drive Shaft, Forward Gear, Shift Rod And Oil Seal Housing (Ft9.9D)354
Shimming (Ft9.9D)366
Backlash Measurement (Ft9.9D)372
Bracket Unit378
Support379
Steering Handle Ass'y (F15Amh, F15Aeh/F9.9Cmh, F9.9Ceh)382
Steering Handle Ass'y (Ft9.9Dmh, Ft9.9Deh)390
Steering Handle Bracket (Ft9.9Dmh, Ft9.9Deh)394
Shift Lever (Ft9.9Dmh, Ft9.9Deh)398
Bottom Cowling Ass'y (F15A/F9.9C)402
Bottom Cowling Ass'y (Ft9.9D)408
Upper Case Ass'y414
Oil Pan Exploded Diagram418
Swivel And Steering Bracket420
Steering Friction (Mh/Eh Models For Usa And Canada/Ft9.9D)422
Steering Ride Guide (E Models For Europe)424
Clamp Bracket426
Swivel Bracket430
Circuit435
Electrique435
Electrical Components438
Port Side View And Rear Views442
Gen445
Electrical Analysis454
Digital Circuit Tester454
Peak Voltage Measurement454
Peak Voltage Adaptor454
Inspeccion455
Ignition System458
Ignition Spark Gap460
Ignition System Peak Voltage462
Spark Plug Cap464
Engine Stop Switch466
Ignition Control System468
Oil Pressure Switch472
Low-Oil-Pressure Warning Lamp472
Starting System474
Fuse (Eh/E Models)478
Wire Harness (E Models)478
Wire Connections478
Starter Relay (Eh/E Models)478
Starter Switch (Eh Models)480
Neutral Switch (Eh Models)480
Starter Motor (Eh/E Models)482
Starter Motor Disassembly482
Starter Motor Removal486
Pinion Gear Inspection486
Armature Inspection486
Brush Holder Inspection488
Brush Unit Continuity488
Soporte 5489
Charging System490
Charging System Peak Voltage494
Rectifier/Regulator496
Rectifier498
Trouble-Analysis500
Trouble-Analysis Chart502
Trbl508
Anls508