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Mercury 200 OptiMax DTS Owner's Manual

Mercury marine boat owners manual
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Welcome Aboard!

Proper care and maintenance is an important part in keeping your Mercury Product operating at peak
efficiency for maximum performance and economy. The enclosed Owner's Registration Card is your key
to trouble-free family fun. Refer to your Operation and Maintenance Manual for full details of your warranty
coverage.
Details of your nearest dealer can be found on www.marinepower.com where country maps and full
contact information are displayed.
Is your engine properly registered for warranty purpose? Please check on www.marinepower.com. If
necessary, please contact your local dealer.
If the outboard motor's serial number plate contains the CE mark in the lower left-hand corner, the
following statement applies:
This outboard motor manufactured by Mercury Marine, Fond du Lac, WI, USA or Marine Power Europe
Inc. Park Industrel, de Petit-Rechain, Belgium complies with the requirements of the following directives
and standards, as amended:
Recreational Craft Directive: 94/25/EC; std. ISO 8665, ISO 11547
Machinery Directive:
EMC Directive:
Patrick C. Mackey
President, Mercury Marine, Fond du Lac, WI USA
European Regulations Contact:
Product Environmental Engineering Department, Mercury Marine, Fond du Lac, WI USA
98/37/EC,
89/336/EC; std. EN50081-1, SAE J551 (CISPR Pub. 12),
EN 50082-1, IEC 61000 PT4-2, IEC 61000 PT4-3
i

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  • Page 1: Welcome Aboard

    Welcome Aboard! Proper care and maintenance is an important part in keeping your Mercury Product operating at peak efficiency for maximum performance and economy. The enclosed Owner's Registration Card is your key to trouble-free family fun. Refer to your Operation and Maintenance Manual for full details of your warranty coverage.

  • Page 2: Table Of Contents

    Warranty Registration Outside The United States And Canada................1 Mercury Marine Two Years Limited Warranty (Europe)..................2 Mercury Marine One Year Limited Warranty (Confederation of Independent States, Middle-East, Africa).... 3 3 Year Limited Warranty Against Corrosion......................5 Warranty Coverage And Exclusions........................6 General Information Boater's Responsibilities............................
  • Page 3 TABLE OF CONTENTS Features and Controls Warning System..............................25 Remote Control Features............................. 27 Power Trim and Tilt.............................. 29 Operation Pre-Starting Check List............................33 Operating In Freezing Temperatures........................33 Operating In Salt Water Or Polluted Water......................33 Operating at High Elevations..........................33 Setting Trim Angle While Running Engine at Idle Speed..................
  • Page 4 Engine Starts But Will Not Shift Into Gear......................67 Engine Runs Erratically............................67 Performance Loss..............................68 Battery Will Not Hold Charge..........................68 Owner Service Assistance Local Repair Service............................69 Service Away From Home............................ 69 Parts And Accessories Inquiries........................... 69 Service Assistance............................... 69 Mercury Marine Service Offices........................... 69...

  • Page 5: Warranty Information

    Warranty Registration United States And Canada You may change your address at any time, including at time of warranty claim, by calling Mercury Marine or sending a letter or fax with your name, old address, new address, and engine serial number to Mercury Marine’s warranty registration department.

  • Page 6: Mercury Marine Two Years Limited Warranty (Europe)

    Mercury dealer authorized to service the product. If purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury. We will then arrange for the inspection and any covered repair. Purchaser in that case shall pay for all related transportation charges and/or travel time. If the service provided is not covered by this warranty, purchaser shall pay for all related labor and material, and any other expenses associated with that service.

  • Page 7: Mercury Marine One Year Limited Warranty (Confederation Of Independent States, Middle-East, Africa)

    No individual or entity, including Mercury Marine authorized dealers, has been given authority by Mercury Marine to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against Mercury Marine.
  • Page 8 Mercury dealer authorized to service the product. If purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury. We will then arrange for the inspection and any covered repair. Purchaser in that case shall pay for all related transportation charges and/or travel time. If the service provided is not covered by this warranty, purchaser shall pay for all related laborand material, and any other expenses associated with that service.

  • Page 9: Year Limited Warranty Against Corrosion

    Mercury dealer authorized to service the product. If purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury. We will then arrange for the inspection and any covered repair. Purchaser in that case shall pay for all related transportation charges and/or travel time. If the service provided is not covered by this warranty, purchaser shall pay for all related labor and material, and any other expenses associated with that service.

  • Page 10: Warranty Coverage And Exclusions

    Mercury Precision Parts or Quicksilver MerCathode system and/or Galvanic Isolator. Corrosion damage caused by improper application of copper base anti-fouling paints is also not covered by this limited warranty.
  • Page 11 Use of other than Mercury Precision or Quicksilver parts when making warranty repairs. Oils, lubricants or fluids changed as a matter of normal maintenance is customer's responsibility unless loss or contamination of same is caused by product failure that would be eligible for warranty consideration.

  • Page 12: General Information

    GENERAL INFORMATION Boater's Responsibilities The operator (driver) is responsible for the correct and safe operation of the boat and safety of its occupants and general public. It is strongly recommended that each operator (driver) read and understand this entire manual before operating the outboard.

  • Page 13: High-Speed And High-Performance Boat Operation

    Outboard Remote Control Models The outboard must be equipped with a Mercury remote control designed for digital throttle and shift. Start in gear protection is provided by the control system. This prevents the engine from starting when the shift is actuated in any position other than neutral.

  • Page 14: Lanyard Stop Switch

    GENERAL INFORMATION WARNING Disengagement of a steering link rod can result in the boat taking a full, sudden, sharp turn. This potentially violent action can cause occupants to be thrown overboard exposing them to serious injury or death. ob01514 Self-locking nuts Lanyard Stop Switch The purpose of a lanyard stop switch is to turn off the engine when the operator moves far enough away from the operator's position (as in accidental ejection from the operator's position) to activate the switch.

  • Page 15: Protecting People In The Water

    GENERAL INFORMATION We strongly recommend that other occupants be instructed on proper starting and operating procedures should they be required to operate the engine in an emergency (e.g. if the operator is accidentally ejected). WARNING Should the operator fall out of the boat, the possibility of serious injury or death from being run over by the boat can be greatly reduced by stopping the engine immediately.

  • Page 16: Passenger Safety Message - Pontoon Boats And Deck Boats

    GENERAL INFORMATION Passenger Safety Message - Pontoon Boats And Deck Boats Whenever the boat is in motion, observe the location of all passengers. Do not allow any passengers to stand or use seats other than those designated for traveling faster than idle speed. A sudden reduction in boat speed, such as plunging into a large wave or wake, a sudden throttle reduction, or a sharp change of boat direction, could throw them over the front of boat.

  • Page 17: Impact With Underwater Hazards

    GENERAL INFORMATION ob00314 The primary concern is the boat changing direction while in the midst of the jump. In such case the landing may cause the boat to veer violently in a new direction. Such a sharp change in direction can cause occupants to be thrown out of their seats, or out of the boat.

  • Page 18: Exhaust Emissions

    GENERAL INFORMATION • A rapid reduction in speed. This will cause occupants to be thrown forward, or even out of the boat. • Impact damage to the outboard and/or boat. Keep in mind, the most important thing you can do to help reduce injury or impact damage during an impact is control the boat speed.

  • Page 19: Selecting Accessories For Your Outboard

    Some accessories not manufactured or sold by Mercury Marine are not designed to be safely used with your outboard or outboard operating system. Acquire and read the installation, operation, and maintenance manuals for all your selected accessories.

  • Page 20: Recording Serial Number

    GENERAL INFORMATION Know and obey all nautical rules and laws of the waterways. Boat operators should complete a boating safety course. Courses are offered in the U.S.A. by 1) The U.S. Coast Guard Auxiliary, 2) The Power Squadron, 3) The Red Cross and 4) your state boating law enforcement agency.
  • Page 21 GENERAL INFORMATION Models Kilowatts Full Throttle RPM Range 5000-5750 Idle Speed in Forward Gear 575 ± 25 RPM Number of Cylinders Piston Displacement 3048 cc (186 cu. in.) Cylinder Bore 92.1 mm (3.626 in.) Piston Stroke 76.2 mm (3.000 in.) Recommended Spark Plug NGK IZFR5G Spark Plug Gap...

  • Page 22: Component Identification

    GENERAL INFORMATION Component Identification ob01582 Top cowl Anode plate Bottom cowl Auxiliary tilt switch Water pump indicator hole Transom brackets Driveshaft housing Gearcase Anti-ventilation plate Cooling water intake holes...

  • Page 23: Installation

    INSTALLATION Installing Outboard WARNING Before operation, the outboard must be correctly installed with the required mounting hardware as shown. Failure to correctly fasten outboard could result in outboard ejecting off boat transom causing serious injury, death, or property damage. We strongly recommend that your dealer install your outboard and related accessories to ensure proper installation and good performance.

  • Page 24: Propeller Selection

    INSTALLATION Propeller Selection For best all around performance from your outboard/boat combination, select a propeller that allows the engine to operate in the upper half of the recommended full throttle RPM range with the boat normally loaded (refer to General Information - Specifications).

  • Page 25: Transporting

    TRANSPORTING Trailering Boat/Outboard Trailer your boat with the outboard tilted down in a vertical operating position. If additional ground clearance is required, the outboard should be tilted up using an accessory outboard support device. Refer to your local dealer for recommendations. Additional clearance may be required for railroad crossings, driveways and trailer bouncing.

  • Page 26: Fuel And Oil

    The adverse effects of alcohol are more severe with methanol and are worse with increasing content of alcohol. Fuel Additives To minimize carbon deposit buildup in the engine, it is recommended to add Mercury or Quicksilver Quickleen Engine Treatment additive to the engine's fuel at each tank fill throughout the boating season. Use additive as directed on container.

  • Page 27: Avoiding Fuel Flow Restriction

    FUEL AND OIL Avoiding Fuel Flow Restriction IMPORTANT: Adding components to the fuel supply system (filters, valves, fittings, etc.) may restrict the fuel flow. This may cause engine stalling at low speed, and/or a lean fuel condition at high RPM that could cause engine damage.
  • Page 28 FUEL AND OIL Do not completely fill the fuel tanks. Leave approximately 10% of the tank volume unfilled. Fuel will expand in volume as its temperature rises and can leak under pressure if the tank is completely filled.

  • Page 29: Features And Controls

    FEATURES AND CONTROLS Warning System The outboard warning system incorporates a warning horn inside the boat. The warning horn is located under the dash within the wiring harness. WARNING HORN SIGNALS When the key switch is turned to the "ON" position, the horn will turn on for a moment as a test to show the horn is working.
  • Page 30 SMARTCRAFT PRODUCT A Mercury SmartCraft System instrument package can be purchased for this outboard. A few of the functions the instrument package will display are engine RPM, coolant temperature, battery voltage, fuel consumption and...

  • Page 31: Remote Control Features

    FEATURES AND CONTROLS The SmartCraft Instrument package will also aid in Engine Guardian diagnostics. The SmartCraft Instrument package will display critical engine alarm data and potential problems. Remote Control Features PANEL MOUNT FEATURES 3409 Lanyard/lanyard stop switch - Refer to General Information - Lanyard Stop Switch. Control handle –...
  • Page 32 FEATURES AND CONTROLS CONSOLE MOUNT FEATURES - SINGLE ENGINE 3410 Control handle - Forward (F), Neutral (N), Reverse (R). Trim/tilt switch - Refer to Power Trim and Tilt. Active light - Illuminated when remote control is active and ready. Neutral light - Illuminated when engine is in neutral gear position. Blinks when engine is in throttle only mode.

  • Page 33: Power Trim And Tilt

    FEATURES AND CONTROLS CONSOLE MOUNT FEATURES - DUAL ENGINE SYNC ACTIVE THROTTLE ONLY STATION SELECT 3411 Trim/tilt switch - Refer to Power Trim and Tilt. Control handles - Forward (F), Neutral (N), Reverse (R). Active light - Illuminated when remote control is active and ready to use. Neutral light - Illuminated when engine is in neutral gear position.

  • Page 34: Power Trim Operation

    FEATURES AND CONTROLS 3327 Trim switch Tilt range of travel Trim range of travel POWER TRIM OPERATION With most boats, operating around the middle of the trim range will give satisfactory results. However, to take full advantage of the trimming capability there may be times when you choose to trim your outboard all the way in or out.
  • Page 35 FEATURES AND CONTROLS • In rare circumstances, the owner may decide to limit the trim in. This can be accomplished by purchasing a stainless steel tilt pin from your dealer and inserting it in whatever adjustment hole in the transom brackets is desired.

  • Page 36: Shallow Water Operation

    FEATURES AND CONTROLS SHALLOW WATER OPERATION When operating your boat in shallow water, you can tilt the outboard beyond the maximum trim range to prevent hitting bottom. Reduce engine speed below 2000 RPM. Tilt outboard up. Make sure all the water intake holes stay submerged at all times. Operate the engine at slow speed only.

  • Page 37: Operation

    Wash the outboard exterior and flush out the exhaust outlet of the propeller and gearcase with fresh water after each use. Each month, spray Mercury Precision or Quicksilver Corrosion Guard on external metal surfaces. Do not spray on corrosion control anodes as this will reduce the effectiveness of the anodes.

  • Page 38: Engine Break-In Procedure

    OPERATION or35-1 Relief hole submerged (wrong) Relief hole above water line (correct) Engine Break-in Procedure CAUTION Severe damage to the engine can result by not complying with the Engine Break-in Procedure. GASOLINE/OIL BREAK-IN MIXTURE NOTE: Do not use pre-mixed gas and oil during break-in. Use straight gasoline during engine break-in and after engine break-in.
  • Page 39 OPERATION Lower the outboard to the vertical operating position. Make sure all cooling water intake holes are submerged. ob00668 Open fuel tank vent screw (in filler cap) on manual venting type fuel tanks. ob00348 Squeeze the fuel line primer bulb several times until it feels firm. ob00349 NOTE: The engine will not start unless the lanyard is set to the "RUN"...

  • Page 40: Warming Up Engine

    OPERATION NOTE: The engine can be started by using the ignition key or the start/stop button located on the remote control handle. For initial start of a new engine or for an engine that ran out of fuel, or was drained of fuel, the fuel system should be filled as follows: Squeeze the fuel line primer bulb until it feels firm.

  • Page 41: Single Engine Starting Procedure

    OPERATION 3416 Move the control handle into neutral position. Depress shift lock button, press and hold the throttle only button while moving the control handle ahead to the forward detent. The horn sound indicates that throttle only is engaged. Hold in the button until the horn sounds twice. The horn sound indicates that throttle only is engaged. Advance the control handle to increase engine RPM.
  • Page 42 OPERATION ob00349 NOTE: The engine will not start unless the lanyard is set to the "RUN" position. Set the lanyard stop switch to "RUN" position. Refer to General Information - Lanyard Stop Switch. ob00350 Shift outboard to neutral (N) position. 3417 For initial start of a new engine or for an engine that ran out of fuel, or was drained of fuel, the fuel system should be filled as follows:...
  • Page 43 OPERATION ACTIVE THROTTLE ONLY STATION SELECT 3418 Check for a steady stream of water flowing out of the water pump indicator hole. IMPORTANT: If no water is coming out of the water pump indicator hole, stop engine and check cooling water intake holes for obstruction.

  • Page 44: Dual Engine/Dual Helm Starting Procedure

    OPERATION CONSOLE MOUNT - DUAL ENGINE/DUAL HELM STARTING PROCEDURE Before starting, read the Pre-Starting Check List, Special Operating Instructions, and Engine Break-in Procedure in the Operation Section. CAUTION Never start or operate your outboard (even momentarily) without water circulating through all the cooling water intake holes in the gearcase to prevent damage to the water pump (running dry) or overheating of the engine.
  • Page 45 OPERATION 3417 For initial start of a new engine or for an engine that ran out of fuel, or was drained of fuel, the fuel system should be filled as follows: Squeeze the fuel line primer bulb until it feels firm. Turn the ignition key switch to the "ON"...

  • Page 46: Gear Shifting

    OPERATION ob00331 Warming Up Engine Throttle Only/Station Select Button - This feature allows the boat operator to increase engine RPM for warm-up, without shifting the engines into gear. SYNC ACTIVE THROTTLE ONLY STATION SELECT 3425 Move the control handles into neutral position. Press and hold the throttle only button while moving the control handles ahead to the forward detent.
  • Page 47 OPERATION 3427 • When shifting, always stop at neutral position and allow the engine speed to return to idle. • Panel mount remote control requires the operator to always press shift lock while moving the control handle out of the neutral position. 3428 •...

  • Page 48: Dual Helm Station Transfer

    OPERATION Dual Helm Station Transfer The throttle only/station select button allows the boat operator to select which remote control is in control of the engine operation. The active light is illuminated at the remote control station that is in control of the engine. WARNING Avoid serious injury or death from loss of boat control.

  • Page 49: Stopping The Engine

    OPERATION SYNC ACTIVE THROTTLE ONLY STATION SELECT 3434 To disengage, move one or both control handles until they are more than 5° apart, reduce engine speed below 900 RPM, or increase engine speed beyond 95%. Stopping The Engine IMPORTANT: Turning key to the "START" position while the engine is running will result in engine shut down, while leaving the DTS system active.
  • Page 50 OPERATION Control handle friction adjustment - The friction adjustment screw can be adjusted to increase or decrease the overall effort to move the control handle. This will help prevent the handle from unwanted motion in rough water. Turn screw towards "+" to increase friction or towards "–" to decrease friction. Reinstall cover.

  • Page 51: Maintenance

    SELECTING REPLACEMENT PARTS FOR YOUR OUTBOARD We recommend using original Mercury Precision or Quicksilver replacement parts and Genuine Lubricants. WARNING Using a replacement part that is inferior to the original part could result in personal injury, death, or product failure.

  • Page 52: Inspection And Maintenance Schedule

    MAINTENANCE Inspection And Maintenance Schedule BEFORE EACH USE • Check that lanyard stop switch stops the engine. • Visually inspect the fuel system for deterioration or leaks. • Check outboard for tightness on transom. • Check steering system for binding or loose components. •...

  • Page 53: Top Cowl Removal And Installation

    MAINTENANCE Attach a water hose to the fitting. Turn on the water and flush for 3 to 5 minutes. ob01585 Top Cowl Removal And Installation REMOVAL Release the front and side cowl latches. Lift the top cowl from the outboard. ob01586 INSTALLATION Position the top cowl over the engine.

  • Page 54: Fuel System

    MAINTENANCE ob01587 Fuel System WARNING Avoid serious injury or death from gasoline fire or explosion. Carefully follow all fuel system service instructions. Always stop the engine and do not smoke or allow open flames or sparks in the area while servicing any part of the fuel system.

  • Page 55: Draining Water From Fuel Filter Chamber

    MAINTENANCE 3388 Filter O-ring seals Install the fuel filter and tighten securely. IMPORTANT: Visually inspect for fuel leakage from the filter while squeezing the primer bulb until firm, forcing fuel into the filter. DRAINING WATER FROM THE FUEL FILTER CHAMBER NOTE: If a sufficient amount of water has accumulated in the fuel filter chamber, the warning system will turn on.

  • Page 56: Steering Link Rod Fasteners

    MAINTENANCE IMPORTANT: Visually inspect for fuel leakage from the drain screw by squeezing the primer bulb until firm, forcing fuel into the chamber. Steering Link Rod Fasteners IMPORTANT: The steering link rod that connects the steering cable to the engine must be fastened using special washer head bolt ("a"...

  • Page 57: Dts Wiring System

    MAINTENANCE Open the fuse holder and look at the silver colored band inside the fuse. If band is broken, replace the fuse. Replace fuse with a new fuse with the same rating. 3328 Good fuse Blown fuse Depth finder and accessories circuit - 2 AMP fuse Fuel injector/direct injector/starter slave solenoid/PCM and electric fuel pumps circuit - 20 AMP fuse Ignition system circuit - 20 AMP fuse DTS power harness circuit (fuse holder located near starting battery) - 5 AMP fuse...

  • Page 58: Battery Inspection

    MAINTENANCE Each anode requires periodic inspection, especially in salt water which will accelerate the erosion. To maintain this corrosion protection, always replace the anode before it is completely eroded. Never paint or apply a protective coating on the anode as this will reduce effectiveness of the anode. The gearcase has three anodes.

  • Page 59: Propeller Replacement

    MAINTENANCE Description lb. in. lb. ft. Hex nuts 13.5 IMPORTANT: Battery cable size and length is critical. Refer to engine installation manual for size requirements. Decal needs to be placed on or near battery box for future service reference. One 5/16 in. and one 3/8 in. hex nut are supplied per battery for wing nut replacement.
  • Page 60 Pull propeller straight off shaft. If propeller is seized to the shaft and cannot be removed, have the propeller removed by an authorized dealer. Coat the propeller shaft with Quicksilver or Mercury Precision Lubricants Anti-Corrosion Grease or 2-4-C with Teflon.

  • Page 61: Spark Plug Inspection And Replacement

    MAINTENANCE Flo-Torq II Drive Hub Propellers - Install forward thrust hub, replaceable drive sleeve, propeller, thrust hub, propeller nut retainer and propeller nut onto the shaft. ob00421 Propeller nut Propeller Propeller nut retainer Replaceable drive sleeve Rear thrust hub Forward thrust hub Place a block of wood between gearcase and propeller and torque to specifications.

  • Page 62: Compressor Air Intake Filter

    MAINTENANCE ob00423 Set the spark plug gap to specification. ob00424 Spark Plug Spark plug gap 0.80 mm (0.031 in.) Before installing spark plugs, clean off any dirt on the spark plug seats. Install plugs finger tight, and then tighten 1/4 turn or torque to specifications. Description lb.

  • Page 63: Lubrication Points

    • Trim Rod Ball Ends - Turn the ball ends to work the lubricant into the ball sockets. ob01093 Lubricate the following with Quicksilver or Mercury Precision Lubricants Anti-Corrosion Grease or 2-4-C with Teflon. • Propeller Shaft - Refer to Propeller Replacement for removal and installation of the propeller. Coat the entire propeller shaft with lubricant to prevent the propeller hub from corroding and seizing to the shaft.
  • Page 64 MAINTENANCE Lubricate the following with Quicksilver or Mercury Precision Lubricants 2-4-C with Teflon or Special Lubricant 101. • Alternator Belt Tensioner Pivot Shaft - Lubricate through fitting. 2884 • Swivel Bracket - Lubricate through fitting. • Tilt Support Lever - Lubricate through fitting.

  • Page 65: Checking Power Trim Fluid

    Remove fill cap and check fluid level. The fluid level should be even with the bottom of the fill hole. Add Quicksilver or Mercury Precision Lubricants Power Trim & Steering Fluid. If not available, use automotive (ATF) automatic transmission fluid.
  • Page 66 GEARCASE LUBRICANT CAPACITY Gearcase lubricant capacity is approximately 798 ml (27 fl. oz.). GEARCASE LUBRICANT RECOMMENDATION Mercury or Quicksilver Premium or High Performance Gear Lubricant. CHECKING LUBRICANT LEVEL AND REFILLING GEARCASE Place outboard in a vertical operating position. Remove vent plug.

  • Page 67: Submerged Outboard

    MAINTENANCE Remove lubricant tube and reinstall cleaned fill/drain plug and sealing washer. Submerged Outboard A submerged outboard will require service within a few hours by an authorized dealer once the outboard is recovered from the water. This immediate attention by a servicing dealer is necessary once the engine is exposed to the atmosphere to minimize internal corrosion damage to the engine.

  • Page 68: Storage

    The most effective method of storage preparation is to add the recommended amount of Mercury Precision Fuel Stabilizer and Mercury Precision Quickleen products as described on the containers to the fuel tank before the last operation of the boat. Adding fuel stabilizer will help prevent the formation of varnish and gum in the gasoline. The Mercury Precision Quickleen product will help clean and lubricate the fuel injectors.

  • Page 69: Protecting Internal Engine Components

    Lubricate all outboard components listed in Maintenance - Inspection and Maintenance Schedule. • Touch up any paint nicks. See your dealer for touch-up paint. • Spray Quicksilver or Mercury Precision Lubricants Corrosion Guard on external metal surfaces (except corrosion control anodes). Gearcase •...

  • Page 70: Battery Storage

    STORAGE CAUTION If outboard is stored tilted up in freezing temperature, trapped cooling water or rain water that may have entered the propeller exhaust outlet in the gearcase could freeze and cause damage to the outboard. Battery Storage • Follow the battery manufacturer's instructions for storage and recharging. •...

  • Page 71: Troubleshooting

    TROUBLESHOOTING Starter Motor Will Not Crank the Engine POSSIBLE CAUSES • Lanyard stop switch not in "RUN" position. • Blown 5 Amp fuse. Check DTS power harness circuit fuse. Refer to Maintenance section. • Outboard is not shifted to neutral position. •...

  • Page 72: Performance Loss

    TROUBLESHOOTING • Fuel pump failure. • Ignition system component failure. Performance Loss POSSIBLE CAUSES • Throttle not fully open. • Damaged propeller or improper propeller size. • Boat overloaded or load improperly distributed. • Excessive water in bilge. • Boat bottom is dirty or damaged. Battery Will Not Hold Charge POSSIBLE CAUSES •...

  • Page 73: Owner Service Assistance

    Your satisfaction with your outboard product is very important to your dealer and to us. If you ever have a problem, question or concern about your outboard product, contact your dealer or any authorized Mercury Marine dealership. If additional assistance is required, take these steps.
  • Page 74 Telephone (954) 744-3513 Mercury Marine 11650 Interchange Circle North Miramar, FL 33025 (954) 744-3535 U.S.A. Japan Telephone 81-053-423-2500 Mercury Marine - Japan Anshin-cho 283-1 Hamamatsu 81-053-423-2510 Shizuoka-ken, Japan 435-0005 Japan Asia, Singapore Telephone 5466160 Mercury Marine Singapore 72 Loyang Way...

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