Mercury Sport 220/240 Manual
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Mercury Sport 220/240 Manual

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Sport and Adventure
Inflatable

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Summary of Contents for Mercury Sport 220/240

  • Page 1 Sport and Adventure Inflatable...
  • Page 3 All of us at Mercury Marine want to thank you for choosing a Mercury Marine inflatable boat. You have made a sound investment in boating pleasure. We believe it will bring you many years of boating fun and excitement. This Owner's Manual contains all the safety and operating information you need to get the most out of your inflatable boat.
  • Page 4 Mercury Marine, Fond du Lac, Wisconsin U.S.A. Copyright and Trademark Information © MERCURY MARINE. All rights reserved. Reproduction in whole or in part without permission is prohibited. Alpha, Axius, Bravo One, Bravo Two, Bravo Three, Circle M with Waves Logo, K‑planes, Mariner, MerCathode, MerCruiser, Mercury, Mercury with Waves...

  • Page 5: Table Of Contents

    Warranty Information Transfer of Warranty United States and Canada..........1 Warranty Registration United States and Canada..........1 Mercury Inflatable Boat Limited Warranty United States and Canada....2 General Information Boater's Responsibilities..................5 Before Operating Your Boat ................5 Lanyard Stop Switch................... 5 Protecting People in the Water................
  • Page 6 Maintenance Cleaning Procedure..................32 Deflating......................32 Folding Instructions................... 33 Repairs Air Chamber Repair—PVC Fabric..............34 Storage Storage Preparation..................36 Owner Service Assistance Local Repair Service..................37 Service Away from Home................. 37 Parts and Accessories Inquiries............... 37 Service Assistance................... 37 Ordering Literature.................... 39...

  • Page 7: Warranty Information

    For Mercury Marine's Privacy Policy, visit https:// www.mercurymarine.com/en/us/privacy‑policy. NOTE: Registration lists must be maintained by Mercury Marine and any dealer of Mercury Marine products sold in the United States, should a safety recall notification under the Federal Boat Safety Act be required.

  • Page 8: Mercury Inflatable Boat Limited Warranty United States And Canada

    WARRANTY INFORMATION You may change your registered address at any time, including at the time of the warranty claim, by calling Mercury Marine or sending a letter or fax with your name, old address, new address, and watercraft identification number/hull identification number to Mercury Marine’s warranty registration department.
  • Page 9 Mercury Marine dealer authorized to service the product. If the purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury Marine's service department. We will then arrange for the inspection and any covered repair.
  • Page 10 No individual or entity, including Mercury Marine‑authorized dealers, has been given the authority by Mercury Marine to make any affirmation, representation, or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against Mercury Marine.

  • Page 11: General Information

    GENERAL INFORMATION Boater's Responsibilities The operator (driver) is responsible for the correct and safe operation of the boat and safety of its occupants and general public. It is strongly recommended that each operator (driver) read and understand this entire manual before operating the boat.
  • Page 12 GENERAL INFORMATION The lanyard cord is usually 122–152 cm (4–5 feet) in length when stretched out, with an element on one end made to be inserted into the switch and a clip on the other end for attaching to the operator's PFD or wrist. The lanyard is coiled to make its at‑rest condition as short as possible to minimize the likelihood of lanyard entanglement with nearby objects.
  • Page 13 GENERAL INFORMATION While activation of the lanyard stop switch will stop the engine immediately, a boat will continue to coast for some distance depending upon the velocity and degree of any turn at shut down. However, the boat will not complete a full circle.

  • Page 14: Protecting People In The Water

    GENERAL INFORMATION Protecting People in the Water WHILE YOU ARE CRUISING It is very difficult for a person standing or floating in the water to take quick action to avoid a boat heading in his/her direction, even at slow speed. 21604 Always slow down and exercise extreme caution any time you are boating in an area where there might be people in the water.

  • Page 15: Impact With Underwater Hazards

    GENERAL INFORMATION The primary concern is the boat changing direction while in the midst of the jump. In such cases, the landing may cause the boat to veer violently in a new direction. Such a sharp change in direction can cause occupants to be thrown out of their seats or out of the boat.

  • Page 16: Exhaust Emissions

    Operating a boat or engine with impact damage can result in product damage, serious injury, or death. If the vessel experiences any form of impact, have an authorized Mercury Marine dealer inspect and repair the vessel or power package. Exhaust Emissions...
  • Page 17 GENERAL INFORMATION GOOD VENTILATION Ventilate passenger area, open side curtains or forward hatches to remove fumes. 21622 Example of desired air flow through the boat POOR VENTILATION Under certain running and/or wind conditions, permanently enclosed or canvas enclosed cabins or cockpits with insufficient ventilation may draw in carbon monoxide.

  • Page 18: Safe Boating Suggestions

    GENERAL INFORMATION WHILE BOAT IS MOVING 21628 Running the boat with the trim angle of the bow too high Running the boat with no forward hatches open Safe Boating Suggestions In order to safely enjoy the waterways, familiarize yourself with local and other governmental boating regulations and restrictions, and consider the following suggestions.

  • Page 19: Specifications

    GENERAL INFORMATION Be alert. The operator of the boat is responsible by law to maintain a proper lookout by sight and hearing. The operator must have an unobstructed view particularly to the front. No passengers, load, or fishing seats should block the operator's view when operating the boat above idle speed.
  • Page 20 GENERAL INFORMATION Model Description 220/240 250/270 290/310 320/340 40 cm 40 cm 40 cm Tube diameter 40 cm (16 in.) (16 in.) (16 in.) (16 in.) Recommended 0.25 bar 0.25 bar 0.25 bar 0.25 bar tube air pressure (3.6 psi) (3.6 psi) (3.6 psi) (3.6 psi)

  • Page 21: Manufacturer's Plate

    GENERAL INFORMATION Manufacturer's Plate The manufacturer's plate is located on the inside of the boat transom. 51561 Example manufacturer's plate; refer to the plate on your boat for product specific ratings Model number Maximum outboard power Maximum number of people Maximum load capacity—people + outboard + fuel tank and equipment Air chamber pressure ISO 6185 part (Refer to general information following)
  • Page 22 GENERAL INFORMATION Boat Design Navigation Wind Force and Wave Height Categories Designed for extended voyages where conditions may exceed wind force 8 (Beaufort Ocean scale) and wave heights of 4 m (13 ft) and higher. Designed for offshore voyages where conditions Offshore may experience wind force 8 (Beaufort scale) and wave heights up to 4 m (13 ft).

  • Page 23: Boat Components

    BOAT COMPONENTS Components Location BACK VIEW 58538 Drain valve Watercraft identification number/hull identification number FRONT VIEW 58540 Towing ring Lifting handle...
  • Page 24 BOAT COMPONENTS TRANSOM VIEW 58541 Towing holes Motor plate Drain valve Manufacturer's plate SIDE VIEW 58542 Port air chamber valve Front air chamber valve Keel air chamber valve (not shown) Starboard air chamber valve (not shown)

  • Page 25: Transporting

    TRANSPORTING Trailering Boat Use a trailer that will properly support the boat hull. Position the boat on the trailer so it will rest in a stable position on the trailer supports. The boat must be properly secured to the trailer. Secure the boat to the trailer using tie‑down straps.

  • Page 26: Operation

    OPERATION Floorboard Installation NOTE: The floorboards must be installed into the boat before the boat is inflated. NOTE: Each H channel should be installed with the larger flat side facing up. Assemble floorboards with the printed identifying number facing up. 18129 Four board models H channel ‑...
  • Page 27 OPERATION 18130 Five board models H channel ‑ Short Side joiner H channel ‑ Long 1. Clear a flat surface that is clean and free of sharp objects. 2. Unfold the boat and spread it out flat. 3. Slide the front floorboard (No. 1) into the bow. Position the hole opening over the keel air chamber valve.
  • Page 28 OPERATION 4. Slide the rear floorboard (No. 4 or 5) under the transom retainer. 18094 Rear floorboard Transom retainer 5. Fit the remaining floorboards and H channels together. On models having four floorboards, position boards (No. 2 and 3) so they are forming an inverted V shape.

  • Page 29: Inflating

    OPERATION 6. Slightly inflate the keel in order to raise the floorboards off the floor. 7. Attach a side joiner onto each side of the floorboards within the recessed portion of the floor. 18141 Side joiners Inflating NOTICE Overinflation may result in damaged seams or bulkheads. Do not use a compressed air source to fill the air chambers.
  • Page 30 OPERATION IMPORTANT: Do not inflate or deflate one air chamber at a time. When inflating or deflating, maintain a balanced air pressure between air chambers to prevent stress or potential damage to the inside diaphragms that separate the air chambers. 14778 Valve stem Closed position...
  • Page 31 OPERATION 3. Insert and lock the fill adapter into the air pump hose. “INFLATE” 52296 Hose Air gauge Double‑action/single‑action valve Inflate port Air pump hose Fill adapter 52300 INFLATING THE BOAT 1. Inflate the side air chambers before inflating the keel air chamber. Inflate the air chambers as follows: NOTE: Install the removable seat before the boat is fully inflated.

  • Page 32: Outboard Power

    OPERATION c. Ensure that the valve stems are in the closed position. Push in on the valve stem and rotate to the closed position. d. Attach the air hose adapter to the air valve. Air valve Air hose adapter 52297 e.

  • Page 33: Preoperating Check List

    OPERATION Install the outboard along the centerline of the boat transom. Fasten the outboard to the transom following the recommended installation instructions provided with the outboard or from the outboard manufacturer. Check outboard for tightness on transom before each use. WARNING Exceeding the boat's maximum horsepower rating can cause serious injury or death.

  • Page 34: Drain Valve Operation

    OPERATION Drain Valve Operation The inflatable boat is fitted with a slide drain valve. 58545 Slide drain valve Open position Closed position SLIDE DRAIN VALVE OPERATION When underway, slide the drain to the open position and the water will run out. The inner diaphragm will prevent water from entering the boat.
  • Page 35 You may be struck by the engine or propeller if you fall from a moving boat. Mercury recommends that the operator and passengers sit on a seat, kneel or sit inside the boat while the boat is underway, and use the available handholds to secure themselves.
  • Page 36 OPERATION Position the passengers evenly in the boat. 220/240 250/270 290/310 320/340 52090 X = occupant position...

  • Page 37: Towing

    OPERATION Towing If the inflatable boat is to be towed by another boat, the inflatable boat must be empty. Remove the outboard, fuel tank, and equipment. Attach a line between the towing rings to form a bridle. Attach a towing line to this bridle and tow the boat at slow speed.

  • Page 38: Maintenance

    MAINTENANCE Cleaning Procedure NOTE: Gasoline spillage must be cleaned immediately to prevent damage to fabric. Remove the floorboards to clean the gasoline spillage from the floor fabric. 1. Deflate the boat and remove the floorboards. 2. Reinflate the air chambers. 3.

  • Page 39: Folding Instructions

    MAINTENANCE Folding Instructions 1. Deflate the boat following the deflating instructions. Keep the air valves open. 2. Remove the seat, oars, and any equipment. 3. Fold the deflated sides inward until the oar locks meet in the middle. 4. Fold the boat transom inward and then fold in the two rear cones inward over the transom.

  • Page 40: Repairs

    A small tube of emergency repair noncatalyst glue can be purchased through a local Mercury Marine dealer in the United States. It is a one‑part glue operation and may be used for emergency minor repairs. For a permanent repair, a two‑part PVC fabric catalyst adhesive should be used.
  • Page 41 REPAIRS TWO-PART CATALYST ADHESIVE Mix a batch of adhesive according to the directions provided with the adhesive. Do not allow the adhesive to contact your skin. When the adhesive is fully mixed, it must sit for a short time to activate the catalyst. Failure to allow sufficient time for the catalyst to alter the adhesive compounds, will cause poor fabric adhesion.

  • Page 42: Storage

    STORAGE Storage Preparation NOTE: The boat should be cleaned and rinsed with fresh water before being placed in long term storage. Refer to the Cleaning Procedure in the section. Maintenance IMPORTANT: To prevent fabric discoloration from marine growth or polluted waters, do not store the boat in water for extended periods of time.

  • Page 43: Owner Service Assistance

    STOLEN POWER PACKAGE If your power package is stolen, immediately advise the local authorities and Mercury Marine of the model and serial numbers and to whom the recovery is to be reported. This information is maintained in a database at Mercury Marine to aid authorities and dealers in the recovery of stolen power packages.
  • Page 44 RESOLVING A PROBLEM Satisfaction with your Mercury product is important to your dealer and to us. If you ever have a problem, question or concern about your power package, contact your dealer or any authorized Mercury dealership. If you need additional assistance: 1.

  • Page 45: Ordering Literature

    OWNER SERVICE ASSISTANCE CONTACT INFORMATION FOR MERCURY MARINE CUSTOMER SERVICE For assistance, call, fax, or write to the geographic office in your area. Please include your daytime telephone number with mail and fax correspondence. United States, Canada English +1 920 929 5040...
  • Page 46 OWNER SERVICE ASSISTANCE Model Serial Number Horsepower Year UNITED STATES AND CANADA For additional literature for your Mercury Marine power package, contact your nearest Mercury Marine dealer or contact: Mercury Marine Telephone Mail Mercury Marine (920) 929‑5110 (920) 929‑4894 Attn: Publications Department...

This manual is also suitable for:

Sport 250/270Sport 290/310Sport 320/340Adventure 250/270Adventure 290/310Adventure 320/340

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