Torque Patterns; Piston Support Block - Polaris Trail Boss 330 2003 Service Manual

ENGINE
SPECIAL TOOLS
PART NUMBER
2200634
2870390
2870159
2871293
PV- -43527
TORQUE SPECIFICATIONS
ENGINE TORQUE SPECIFICATIONS
Fastener Size
Camshaft 6mm
Chain Tension-
er Lever
Camshaft 6mm
Chain Tension-
er
Camshaft 11mm
Chain Tension-
er Cap
Camshaft 10mm
Sprocket
Carburetor 8mm
Adaptor
Connecting 8.5mm
Rod
Crankcase 8mm
Crankshaft 28mm
Slotted Nut
(Drive Sprock-
et)
Cylinder Base 6mm
Bolts
Cylinder Head 10mm
Bolts
Drive Clutch 7/16 - 20
Bolt
Flywheel 16mm
Oil Hose Fit- 1/2 & 9/16
tings
Oil Delivery Pi- 12mm
pe
Oil Drain Bolt 14mm
(Crankcase)
Oil Filter Pipe 20mm
Fitting (Con-
nector)
3.4
TOOL
DESCRIPTION
Valve Seat
Reconditioning Kit
Piston Support
Block
Flywheel Puller
Slotted Nut Socket
Oil Filter Wrench
330
ES32PFE10
Ft. Lbs. (Nm)
5-6.5 (7-9 Nm)
5-6.5 (7-9 Nm)
8--10 (11--14 Nm)
25-29 (34-40 Nm)
12-14 (16-20 Nm)
29-33 (39-45 Nm)
14-15 (19-21 Nm)
35-51 (47-69 Nm)
5-7 (7-9 Nm)
Refer to Engine
Assembly for torque pro-
cedure
40 (55 Nm)
58-72 (78-98 Nm)
20 (27 Nm)
11-15 (15-21 Nm)
14-17 (19-23 Nm)
36-43 (49-59 Nm)
Oil Line Fitting
Oil Pump Cov- 6mm
er
Oil Relief Valve 14mm
Plug
Recoil Housing 6mm
Rocker Cover 6mm
Rocker Cover 28mm
Block Plug
Rocker Adjus- 6mm
ter Screw Lock
Nut
Stator Plate 6mm
Starter Motor 6mm
Spark Plug 14mm
ENGINE FASTENER TORQUE
PATTERNS
Tighten cylinder head, cylinder base, and crankcase
fasteners in 3 steps following the sequence outlined
below.
3
1
Cylinder Head
Cylinder Base
5
7
3
2
4
Crankcase
20 (27 Nm)
4-5 (5-7 Nm)
14.5-16.5 (20-23 Nm)
5-6.5 (7-9 Nm)
7-8 (9-11 Nm)
39-44 (53-59)
6-7 (8-10 Nm)
5-6.5 (7-9 Nm)
5-6.5 (7-9 Nm)
9-11 (12-15 Nm)
2
5
6mm
6
4
9
11
1
10
8
6