Pre-Ride Inspection - Polaris Trail Boss 330 2003 Service Manual

MAINTENANCE
PERIODIC MAINTENANCE CHART, CONT.
Item
"
General Lubrication
"
Front Hubs/Fluid Check
"
Front Hubs/Fluid Change
H
Front Wheel Bearings (2x4)
H
Front Hub Spindle Nut Torque
(AWD Models)
Drive Belt
Clutches (Drive And Driven)
"
Transmission Oil Level
Shift Linkage
H
Steering
H
Toe Adjustment
"
Rear Axle
"
Front Suspension
"
Rear Suspension
Drive Chain
Tires
H
Brake Fluid
"
Brake Fluid Level
"
Brake Lever Travel
H
Brake Pad Wear
Auxiliary Brake Adjustment
Output Shaft Bearing
Brake System
Wheels
Frame Nuts, Bolts, Fasteners
PRE-RIDE / DAILY INSPECTION
Perform the following pre-ride inspection daily, and when servicing the vehicle at each scheduled maintenance.
G
Tires - check condition and pressures
G
Fuel and oil tanks - fill both tanks to their proper level; Do not overfill oil tank
G
All brakes - check operation and adjustment (includes auxiliary brake)
G
Throttle - check for free operation and closing
G
Headlight/Taillight/Brakelight - check operation of all indicator lights and switches
G
Engine stop switch - check for proper function
G
Wheels - check for tightness of wheel nuts and axle nuts; be sure axle nuts are secured by cotter pins
G
Drive chain - condition and slack; refer to drive chain adjustment
G
Air cleaner element - check for dirt; clean or replace
G
Steering - check for free operation noting any unusual looseness in any area
G
Loose parts - visually inspect vehicle for any damaged or loose nuts, bolts or fasteners
G
Engine coolant - check for proper level at the recovery bottle
CHASSIS
Frequency
(Whichever comes first)
Hours Calendar
50 hrs 3 months
50 hrs 6 months
100 hrs 12 months
Annually 12 months
Annually 12 months
50 hrs 6 months
100 hrs 12 months
25 hrs Monthly
50 hrs 6 months
50 hrs 6 months
As required As required
50 hrs 6 months
50 hrs 6 months
50 hrs 6 months
50 hrs 6 months
Pre-ride Pre-ride
200 hrs 24 months
Pre-ride Pre-ride
Pre-ride Pre-ride
10 hrs Monthly
As required As required
Monthly Monthly
Pre-ride Pre-ride
Pre-ride Pre-ride
Pre-ride Pre-ride
Miles
(Km)
500 (800) Lubricate All Fittings, Pivots, Cables, Etc.
500 (800) Check monthly
1000 (1600) Check monthly
Inspect and replace if necessary
Inspect Torque and Locking Fastener and re-
place if necessary
500 (800) Inspect - Adjust, Replace if Necessary
1000 (1600) Inspect, Clean
250 (400) Inspect Monthly; Change Annually
500 (800) Inspect,Lubricate, Adjust
500 (800) Inspect Daily, Lubricate
Periodic Inspection, Adjust When Parts are Re-
placed
500 (800) Inspect Bearings, Grease Fitting
500 (800) Inspect - Lubricate
500 (800) Inspect - Lubricate
500 (800) Inspect Daily, Adjust and Lubricate if Needed
Inspect Daily, Pre-Ride Inspection Item
2000 (3200) Change Every Two Years
Inspect Daily, Pre-Ride Inspection Item
Inspect Daily, Pre-Ride Inspection Item
100 (160) Inspect Periodically
Inspect Deflection Daily; Adjust
Grease Monthly
Pre-Ride Inspection Item
Pre-Ride Inspection Item
Pre-Ride Inspection Item
Remarks
2.3