Specifications - Polaris Trail Boss 330 2003 Service Manual

SPECIFICATIONS

Item
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance Between
Measurements
Brake Disc Runout
Item
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance Between
Measurements
Brake Disc Runout
Master Cylinder I.D.
TORQUE SPECIFICATIONS
Item
Front Caliper Mounting Bolts
Rear Caliper Mounting Bolts
Master Cylinder Mounting Bolts
Master Cylinder Reservoir
Cover Bolt
Brake Line Banjo Bolt
Front Brake Disc
Front Wheel Mounting Nuts
NOTE: Refer to the tightening procedures in this chapter when torquing the bolts. Some special procedures are
used when torquing certain bolts and fasteners.
9.2
Front Brake Caliper
Standard
.298 ± .0073² / 7.56 ± .185 mm
.150-.165² / 3.810-4.191 mm
-
-
Rear Brake Caliper
Standard
.270 ± .005² / 6.85 ± .127 mm
.177--.188² / 4.49--4.77 mm
-
-
Torque
(ft. lbs. except where noted*)
18.0
28
*25 in. lbs.
*5 in. lbs.
15.0
18.0
20.0
BRAKES
Service Limit
.150² / 3.81 mm
.140² / 3.556 mm
.002² / .051 mm
.020² / .50 mm
Service Limit
.150² / 3.81 mm
.167² / 4.242 mm
.002² / .051 mm
.010² / .25 mm
.750²
Torque
(Nm)
25
38
3.0
.56
21
25
28