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Handicare executes a policy of continuous improvement and reserves the right to changes and modifi cations. The information provided is valid for the product in its standard version. Handicare cannot be held liable for possible damage resulting from specifi cations of the product deviating from the standard confi guration.
Spare parts ................................. 10 Use of the parts lists Overview exploded views 01 Front frame, front fork and front wheel Trophy 20 3W 02 Front frame, front suspension and front wheels Trophy 20 4W 03 Rear frame, drive unit and rear wheels...
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Trophy 20 Electrical diagram Trophy 20 Service information transaxles Warranty ................................96 Provisions of warranty Statement of liability...
Introduction Service manual Trophy 20 1.1 This manual This manual contains the instructions for repairs and general maintenance of the Trophy 20 Scooter. Mechanics who do repairs on this wheelchair must be well trained and familiar with the repair methods and the maintenance of the Trophy 20 scooter.
Not following these instructions may result in physical injury, damage to the product or damage to the environment! Reference symbol When necessary this service manual refers to other manuals as shown below: Battery charger: refers to the user manual of the battery charger Scooter: refers to the general user manual of the Trophy 20...
The scooter has been tested for compliance with the applicable requirements regarding electromagnetic radiation (EMC requirements). The Trophy 20’s immunity level is 20 volt/metre. Note! It cannot be excluded that electromagnetic radiation emanating from mobile telephones, medical apparatus and other sources, may have an infl...
The scooter is not intended to be used as seat in motor vehicle. 2.6 Technical specifi cations No changes may be made to the technical specifi cations. 2.7 Modifi cations / Adaptations Modifi cations, not executed by Handicare, to components and electronics of this product are not permitted.
10 | Spare parts Trophy 20 Spare parts 4.1 Use of the parts lists This document is meant as a reference book to be used to order parts for the scooter that is shown on the front cover. How to order When ordering parts, please specify: •...
Spare parts | 11 4.2 Overview exploded views Description Page Front frame, front fork and front wheel Trophy 20 3W Front frame, front suspension and front wheels Trophy 20 4W Rear frame, drive unit and rear wheels Steering column, mirror and basket...
Trophy 20 Spare parts | 13 02 Front frame, front suspension and front wheels Trophy 20 4W Article number Description 9002006 Cover grey 9004569 Hexagon fl ange bolt M8x12 (torque 25Nm, use locktite 247) 00000.4026 Hexagon head cap screwM8x20 4,5,6...
14 | Spare parts Trophy 20 03 Rear frame, drive unit and rear wheels Article number Description 9002006 Cover grey 1012527 Assy Wheel bolt 00000.4026 Hexagon head cap screwM8x20 4a,5,6 1014662 Rear wheel 8", right, black assy 4b,5,6 1014661 Rear wheel 8", left, black assy...
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Trophy 20 Spare parts | 15 Continued from 03 Rear frame, drive unit and rear wheels Article number Description 1002242 Hexagon head cap screwM10x40 9004133 Fender mounting bracket right 9004132 Fender mounting bracket left 00000.4307 Hexagon bolt M6x12 9003417 Rear frame 00000.2003...
16 | Spare parts Trophy 20 04 Steering column, mirror and basket Article number Description 9001135 Basket, standard 9006137 Basket, large (only without locking mechanism) 9000703 Front Bag, (for std bracket with locking mechanism) 00000.3612 Screw M4x10 9000704 Basket holder 00000.4307...
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Trophy 20 Spare parts | 17 Continued from 04 Steering column, mirror and basket Article number Description 9007359 Gas spring 300N 9005802 Screw Ejot K40x12 1012532 Assy Slider Gas-spring 9006559 Gas spring actuator cable 9005607 Spiral pin heavy duty 6x32...
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26 | Spare parts Trophy 20 Continued from 08 Seat and seat post Article number Description 1015363 Front cover Ruby red metalic 1015364 Front cover Platinum white metalic 1015365 Front cover Sparkling champagne metalic 1015366 Front cover Graphite black metalic...
Trophy 20 Service instructions | 31 Service instructions | 31 Service instructions | 31 Service instructions This document is a reference book to be used to order parts for the scooter model shown on the front cover. 5.1 Maintenance plan Below, we have indicated what needs to be checked, how often this should be done and by whom.
32 | Service instructions 32 | Service instructions Trophy 20 Annual inspection Chassis Condition Steering Seating Seat Backrest Armrests Electrical Harnesses Connections Lighting system Test Forwards Backwards Emergency stop Left turn Right turn Uphill / downhill Obstacle Brake List of necessary repairs: Warning Pull the charge cable out of the battery charging connection of the scooter before carrying out any maintenance on the scooter.
Trophy 20 Service instructions | 33 Service instructions | 33 Service instructions | 33 Cleaning the batteries Gel batteries are maintenance-free. However, attention may be paid to the following matters: Note! Ensure that the batteries remain clean and dry: dirt and water can cause leaks, as a result of which battery capacity can be reduced.
34 | Service instructions 34 | Service instructions Trophy 20 5.4.1 Front frame 3W Replacing the front wheel and fork Preparation Notice • Switch off the scooter with the ignition key. • Some parts need to be replaced; the replacement is •...
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Trophy 20 Service instructions | 35 Service instructions | 35 Service instructions | 35...
36 | Service instructions 36 | Service instructions Trophy 20 5.4.2 Front frame 4W Replacing the front wheel Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9004511 Front wheel 4W • Use a lifting device to raise the scooter clear of the ground.
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Trophy 20 Service instructions | 37 Service instructions | 37 Service instructions | 37 Adjustment shock absorber - front Preparation Tools used • Switch off the scooter with the ignition key. • 9000825 Suspension adjustment key Instructions Notice The following operations are required to adjust the shock •...
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38 | Service instructions 38 | Service instructions Trophy 20 Replacing the shock absorber - front Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1012525 Shock absorber - front • Use a lifting device to raise the scooter clear of the ground.
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Trophy 20 Service instructions | 39 Service instructions | 39 Service instructions | 39...
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40 | Service instructions 40 | Service instructions Trophy 20 Replacing the swing arms (top and lower assy) Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9004459 Swing arm lower assy • Use a lifting device to raise the scooter clear of the •...
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Trophy 20 Service instructions | 41 Service instructions | 41 Service instructions | 41...
42 | Service instructions 42 | Service instructions Trophy 20 5.4.3 Rear frame Replacing the rear wheel Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1014662 Rear wheel 8" right, black assy • Use a lifting device to raise the scooter clear of the •...
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Trophy 20 Service instructions | 43 Service instructions | 43 Service instructions | 43 Replacing the mechanical brake Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9004141 Brake left • Use a lifting device to raise the scooter clear of the ground.
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44 | Service instructions 44 | Service instructions Trophy 20...
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Trophy 20 Service instructions | 45 Service instructions | 45 Service instructions | 45 Replacing the carbon brushes • Inspect the collector on the anchor of the motor; if the Preparation • Switch off the scooter with the ignition key.
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46 | Service instructions 46 | Service instructions Trophy 20...
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Trophy 20 Service instructions | 47 Service instructions | 47 Service instructions | 47...
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48 | Service instructions 48 | Service instructions Trophy 20 Replacing the motor brake Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1012104 Motor brake • Disconnect the batteries. • Use a Lifting device to raise the scooter clear of the Tools used ground.
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Trophy 20 Service instructions | 49 Service instructions | 49 Service instructions | 49...
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50 | Service instructions 50 | Service instructions Trophy 20...
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Trophy 20 Service instructions | 51 Service instructions | 51 Service instructions | 51 Replacing the transaxle Preparation • Switch off the scooter with the ignition key. Relevant article numbers • Disconnect the batteries. • 1012530 Transaxle standard • Use a lifting device to raise the scooter clear of the •...
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52 | Service instructions 52 | Service instructions Trophy 20 Note! Use Loctite 243 at the indicated locations during assembling the wheelchair.
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Trophy 20 Service instructions | 53 Service instructions | 53 Service instructions | 53 Adjustment the shock absorber - rear Preparation Relevant article numbers • Switch off the scooter with the ignition key. • N.a. Instructions Tools used The following operations are required to adjust the shock •...
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54 | Service instructions 54 | Service instructions Trophy 20...
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Trophy 20 Service instructions | 55 Service instructions | 55 Service instructions | 55 Replacing the shock absorber - rear Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9000603 Shock absorber standard • 9000683 Shock absorber heavy duty...
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56 | Service instructions 56 | Service instructions Trophy 20...
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Trophy 20 Service instructions | 57 Service instructions | 57 Service instructions | 57...
58 | Service instructions 58 | Service instructions Trophy 20 5.4.4 Steering column Replacing the steering wheel Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9004185 Steering wheel • Disconnect the batteries. Tools used •...
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Trophy 20 Service instructions | 59 Service instructions | 59 Service instructions | 59...
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60 | Service instructions 60 | Service instructions Trophy 20...
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Trophy 20 Service instructions | 61 Service instructions | 61 Service instructions | 61 Replacing the gas spring Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9007359 Gas spring 300N Instructions Tools used The following operations are required to replace the gas •...
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62 | Service instructions 62 | Service instructions Trophy 20...
Trophy 20 Service instructions | 63 Service instructions | 63 Service instructions | 63 5.4.5 Console Replacing the throttle Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1008055 Throttle (potentiometer) Instructions Tools used The following operations are required to replace the •...
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64 | Service instructions 64 | Service instructions Trophy 20 Replacing the tiller PCB Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9007265 Tiller PCB (ID-no PBxxxxx only) • Disconnect the batteries. • 9007572 Tiller PCB Basic (ID-no QBxxxxx onwards) •...
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Trophy 20 Service instructions | 65 Service instructions | 65 Service instructions | 65...
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66 | Service instructions 66 | Service instructions Trophy 20 Replacing the stop switch Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9006138 Emergency stop • Disconnect the batteries. Tools used • Socket, 10 mm...
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Trophy 20 Service instructions | 67 Service instructions | 67 Service instructions | 67...
68 | Service instructions 68 | Service instructions Trophy 20 5.4.6 Electronics Replacing the controller (ID-no PBxxxxx only) Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9002457 S-drive controller 120A • Disconnect the batteries.
Trophy 20 Service instructions | 69 Service instructions | 69 Service instructions | 69 5.4.7 Covers front Replacing the front tiller cover Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9004442/9004445/9004448/9004451/9004454 Front tiller cover...
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70 | Service instructions 70 | Service instructions Trophy 20 Replacing the front cover Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1015363/1015364/1015365/1015366/1015367 Front cover Instructions The following operations are required to replace the front...
Trophy 20 Service instructions | 71 Service instructions | 71 Service instructions | 71 5.4.8 Covers rear Replacing the rear cover Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1012537/1012538/1012539/1012540/1012541 Rear cover Instructions The following operations are required to replace the rear...
72 | Service instructions 72 | Service instructions Trophy 20 5.4.9 Accessories Mount the crutch holder, horizontal Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1003095 Crutch holder mounted to chair, horizontal Instructions Tools used The following operations are required to mount the •...
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Trophy 20 Service instructions | 73 Service instructions | 73 Service instructions | 73 Mount the crutch holder, vertical Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 2537 Crutch holder mounted to chair, vertical...
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74 | Service instructions 74 | Service instructions Trophy 20 Mount the crutch holder, chassis Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1012515 Crutch holder mounted to chassis Instructions Tools used The following operations are required to mount the crutch •...
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Trophy 20 Service instructions | 75 Service instructions | 75 Service instructions | 75 110948-03-015B 110448-03-016...
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76 | Service instructions 76 | Service instructions Trophy 20 Mount the anti tip wheels Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1015401 Anti tip set • Use a lifting device to raise the scooter clear of the ground.
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Trophy 20 Service instructions | 77 Service instructions | 77 Service instructions | 77 Mount the luggage carrier Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1001813 Luggage carrier Instructions Tools used The following operations are required to mount the luggage •...
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78 | Service instructions 78 | Service instructions Trophy 20 Mount the walking aid holder Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1001814 Walking aid holder Instructions Tools used The following operations are required to mount the walking •...
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Trophy 20 Service instructions | 79 Service instructions | 79 Service instructions | 79 Mount the mounting bracket Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9000620 Mounting bracket rear • 4930 Basket • 9000701 Trolley bag...
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Note! This procedure is intended for the Throphy 20 electronics compartment on the backside of the scooter. with the latest electronics. In case your Trophy 20 has • Remove the rear cover. the dashboard as above, you have the latest version •...
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Trophy 20 Service instructions | 81 Service instructions | 81 Service instructions | 81 Ø6 110948-03-020 110948-03-021 110948-03-022 110948-03-013 110948-03-023...
82 | Service instructions 82 | Service instructions Trophy 20 5.5 Display menu settings Starting the service menu for ID-no PBxxxxx only Kilometer total (user) Hold the hazard light button and press the left horn button briefl y Reset total (user Push the I button (3 sec.)
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First one character of the display show: b Setting the options Not all options are standard available. Some options are only available as ordered at Handicare. Not activated values will not be shown in the service menu. 11. Cruise Control enable (S) •...
84 | Troubleshooting Trophy 20 Troubleshooting If the scooter doesn’t function, while the batteries are fully charged, check the following points. A. Set the scooter off and then on again. Check if the problem is solved. B. Check if all the battery connectors are properly attached and fi rmly connected.
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Trophy 20 Troubleshooting | 85 Troubleshooting | 85 1805 Salty fi nger ref error Possible controller trip 1b20 Both clamps measuring current Possible controller trip 2102 Progres counter error Possible controller trip 2d01 Front end spec change trip Possible controller trip...
ISO 7176-16 Requirements for resistance to ignition of upholstered parts May 1997 7.2 Technical specifi cations Handicare ® Manufacturer Trophy 20 3 wheels (3W) Model Trophy 20 4 wheels (4W) 160 kg (25.2 stone) Maximum user weight Description 1265 (49.8) 1265 (49.8)
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Trophy 20 Technical product information | 87 Technical product information | 87 Test data Test weight 160 kg (25.2 stone) Operating force Drive lever operation < 20 [N] Resetting the automatic fuse (circuit breaker) < 60 [N] Electronic switches < 13.5 [N] Connecting the charger plug <...
92 | Technical product information Trophy 20 7.4 Data sheet Description Remarks Nominal voltage Current main fuse Max slope percentage Max slope with a start 9° @ 160kg ° Motor nominal power Watt Gearing ratio (motor gearbox) 4100/195 Wheel diameter front...
Trophy 20 Technical product information | 95 Technical product information | 95 7.6 Service information transaxles Regular preventative service checks are important to verify the condition of the parts and enables to replace them at the right time. Therefore see the new service check instructions below.
• Parts of the Product are replaced by parts of another origin than those used by Handicare and/or parts of the Product are replaced without the permission of Handicare.
A. Taking into consideration the following stipulations, Handicare only accepts liability for loss due to death or physical injury that is the result of a defect in the Product for which Handicare is responsible and for damage to another object that is the private property of the user of the Product, as long as said loss is the direct result of a fault in the Product.
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98 | Trophy 20 Version Page Draw Changes 2011 V1 2012 V1 Changed article number and description 1263 Ball-headbearing 6004 ZZE into 9000493 Ball- head bearing 6004 2NSE 14 / 38 Changed article numbers 9004144 and 9004145 into 1014661 and 1014662 Added position 7, 00001.1463 Sticker tire pressure 3,5 Bar...
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Trophy 20 | 99 | 99 Version Page Draw Changes 31/32 Added 'annual inspection' table 31-33 Textual changes in chapter 5 Updated several service instructions Added paragraph 5.5 Display menu settings Deleted paragraph 6.1 and 6.2 90-91 Added controller settings overview 90A and 120A according new electronics (ID-no QBxxxxx...
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