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Handicare executes a policy of continuous improvement and reserves the right to changes and modifi cations. The information provided is valid for the product in its standard version. Handicare cannot be held liable for possible damage resulting from specifi cations of the product deviating from the standard confi guration.
Spare parts ................................. 10 Use of the parts lists Overview exploded views 01 Front frame, front fork and front wheel Trophy 3W 02 Front frame, front suspension and front wheels Trophy 4W 03 Rear frame, drive unit and rear wheels 04 Steering column, mirror and basket 05a Console, printed circuit board and throttle control for original electronics (ID-no <...
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Trophy Controller settings PG Drives S-Drive 140A Electrical diagram Trophy Egis Electrical diagram Trophy S-Drive Service information transaxles Warranty ................................93 Provisions of warranty Statement of liability...
• User manual • Service manual Service and technical support For information concerning specifi c settings, maintenance or repair works please contact the Handicare Customer Service department. They are always prepared to help you. Ensure you have at hand: • Model •...
Not following these instructions may result in physical injury, damage to the product or damage to the environment! Reference symbol When necessary this service manual refers to other manuals as shown below: Battery charger: refers to the user manual of the battery charger Scooter: refers to the general user manual of the Trophy...
The scooter has been tested for compliance with the applicable requirements regarding electromagnetic radiation (EMC requirements). The Trophy’s immunity level is 20 volt/metre. Note! It cannot be excluded that electromagnetic radiation emanating from mobile telephones, medical apparatus and other sources, may have an infl...
The scooter is not intended to be used as seat in motor vehicle. 2.6 Technical specifi cations No changes may be made to the technical specifi cations. 2.7 Modifi cations / Adaptations Modifi cations, not executed by Handicare, to components and electronics of this product are not permitted.
10 | Spare parts Trophy Spare parts 4.1 Use of the parts lists This document is meant as a reference book to be used to order parts for the scooter that is shown on the front cover. How to order When ordering parts, please specify: •...
Spare parts | 11 4.2 Overview exploded views Description Page Front frame, front fork and front wheel Trophy 3W Front frame, front suspension and front wheels Trophy 4W Rear frame, drive unit and rear wheels Steering column, mirror and basket Console, printed circuit board and throttle control for original electronics (ID-no <...
12 | Spare parts Trophy 01 Front frame, front fork and front wheel Trophy 3W Article number Description 9003907 Nylon bearing seat post 9004025 Seat post 00001.0008 Spacer block, battery 9005156 Seat post bolt 9000762 Lever freewheel 00000.1701 Lock nut M6...
00000.4307 Hex bolt M6x12 9001940 Bumper plate Trophy 4-wiel 9001815 Front wheel complete with grey rim and grey tyre, Trophy 4W 9004511 Front wheel complete with grey rim and black tyre, Trophy 4W 15010.4200 Tyre grey front wheel Trophy 9004161 Tyre black front wheel Trophy 15010.4100...
5a,b,c,d,e 6a,b,c,d,e 11/12 9a,b,c,d / 10 Article number Description 1002646 Carbon brush for Trophy with Egis (8x10mm) 103.00031.000 Carbon brush for Trophy with S-Drive (8x12mm) 1011585 Carbon bruch set for CT transaxle 51035 Carbon brush screw cap for Schmid transaxle...
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Rear wheel right side standard, grey rim and black tyre with block profi le 9000548 Tyre grey rear wheel Trophy 1015102 Tyre grey with block profi le rear wheel Trophy 9007716 Tyre black rear wheel Trophy 9007725 Tyre black with block profi le rear wheel Trophy...
Harness for ignition lock Egis for original electronics (ID-no < QT02400) 9006998 Ignition lock / tiller cover bottom, replacement set, Trophy < 01-11-2011 9006999 Ignition lock / tiller cover bottom with switch hole, replacement set, Trophy < 01-11-2011 1008307 Ignition key for original electronics (ID-no < QT02400) 1002571...
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18 | Spare parts Trophy Continued from 05a Console, printed circuit board and throttle control for original electronics (ID-no < QT02400) Article number Description Article number Description 9005810 Ignition key > 31-10-2011 9002104 Spacer 3.2x5.5x2.2 9002177 Throttle control dummy 9001230...
22 | Spare parts Trophy 07 Seat and seat post Article number Description 118.00221.000 Armrest, right 1002861 Master seat with armrests 1003383 Lumbar knob 118.00231.000 Armrest, left 9000034 Seat frame with slider (right-side operation) 9000042 Seat fi xation strip 1366...
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24 | Spare parts Trophy Continued from 08 Covers Trophy 3W Article number Description 1001899 Front cover Red metallic 1015767 Front cover Moonstone blue metallic 1015772 Front cover Sparkling champagne metallic 1015777 Front cover Platinum white metallic 1015782 Front cover Graphite black metallic...
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26 | Spare parts Trophy Continued from 09 Covers Trophy 4W Article number Description 1001899 Front cover Red metallic 1015767 Front cover Moonstone blue metallic 1015772 Front cover Sparkling champagne metallic 1015777 Front cover Platinum white metallic 1015782 Front cover Graphite black metallic...
Trophy Spare parts | 27 10a Cabling for original electronics (ID-no < QT02400) 1a,b,c 2a,b 4a,b 6a,b 7a,b Qty Article number Description 9000783 Power cable complete with charge socket, Egis for original electronics (ID-no < QT02400) 9002449 Power cable complete with charge socket and quick release clamps, S-Drive for original electronics (ID-no <...
28 | Spare parts Trophy 10b Cabling for advanced electronics (ID-no > QT02400) Article number Description Article number Description 9004029 Power cable complete with charge socket and ring lugs, S-Drive 9004431 Speed sensor 9004429 Main Harness for advanced electronics (ID-no > QT02400)
Trophy Spare parts | 29 4.3 Options Article number Description Article number Description 1015545 Trolleybag 9000620 Bracket for trolleybag 9000703 Front bag 2537 Cane holder mounted to chair, vertical 1001754 Cane holder mounted to chassis 1010833 Mirror right 9000752 Bracket for mirror right...
30 | Service instructions Trophy Service instructions This document is a reference book to be used to order parts for the scooter model shown on the front cover. 5.1 Maintenance plan Below, we have indicated what needs to be checked, how often this should be done and by whom.
Trophy Service instructions | 31 Annual inspection Chassis Condition Steering Seating Seat Backrest Armrests Electrical Harnesses Connections Lighting system Test Forwards Backwards Emergency stop Left turn Right turn Uphill / downhill Obstacle Brake List of necessary repairs: Warning Pull the charge cable out of the battery charging connection of the scooter before carrying out any maintenance on the scooter.
• Notices (extra notes covering information you need when executing the specifi c task) The tools for the specifi c task are illustrated in the visual instructions. The visual instructions are based on the Trophy 20, functioning for the Trophy is similar, but therefore may visual deviate from the Trophy.
• Turn the scooter on and test the gas throttles. If in doubt, foremost (longest) lip and gently pull the connectors. always contact the service department of Handicare The connectors will come loose and the gas throttle can be removed.
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Mount the throttle controls for original electronics (ID-no < QT02400) Safety comes fi rst in the present design of the gas throttle circuit. This means that a build to order Trophy is specifi cally build to the requested confi guration. There is no more ‘loose’ wiring to make rebuild afterwards easier. This means that converting the gas throttles would require pulling electrical wiring through the steering wheel.
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36 | Service instructions Trophy Replacing the throttle for advanced electronics (ID-no > QT02400) Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1008055 Throttle (potentiometer) Instructions Tools used The following operations are required to replace the •...
Trophy Service instructions | 37 Service instructions | 37 5.4.2 Front frame 3W Replacing the front wheel and fork Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9000504 Front fork • Use a lifting device to raise the scooter clear of the ground.
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38 | Service instructions 38 | Service instructions Trophy...
Trophy Service instructions | 39 5.4.3 Front frame 4W Replacing the front wheel Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9001815 Front wheel 4W • Use a lifting device to raise the scooter clear of the ground.
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40 | Service instructions Trophy Adjustment shock absorber - front Preparation Tools used • Switch off the scooter with the ignition key. • 9000825 Suspension adjustment key Instructions Notice The following operations are required to adjust the shock • Position 0 soft and position 4 hard absorber - front: •...
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Trophy Service instructions | 41 Service instructions | 41 Replacing the shock absorber - front Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9001641 Shock absorber - front • Use a lifting device to raise the scooter clear of the ground.
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42 | Service instructions 42 | Service instructions Trophy...
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Trophy Service instructions | 43 Service instructions | 43 Service instructions | 43 Replacing the swing arms (top and lower assy) Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9002091 Swing arm lower assy •...
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44 | Service instructions 44 | Service instructions Trophy...
Trophy Service instructions | 45 Service instructions | 45 Service instructions | 45 5.4.4 Rear frame Replacing the rear wheel • 9001998 Rear wheel grey, left side standard Preparation • Switch off the scooter with the ignition key. • 1015154 Rear wheel grey, left side standard with block •...
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46 | Service instructions 46 | Service instructions Trophy Replacing the mechanical brake Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1002576 Brake right • Use a lifting device to raise the scooter clear of the •...
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Trophy Service instructions | 47 Service instructions | 47 Service instructions | 47...
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• Disconnect the batteries. Relevant article numbers • Use a lifting device to raise the scooter clear of the • 1002646 Carbon brush for Trophy with Egis ground. • 10.300.031.000 Carbon brush for Trophy with S-Drive • 1011585 Carbon brush set for CT transaxle...
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Trophy Service instructions | 49 Service instructions | 49 Service instructions | 49...
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50 | Service instructions 50 | Service instructions Trophy Replacing the motor brake Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1003225 Motor brake Egis • Disconnect the batteries. • 9003243 Motor brake S-drive •...
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Trophy Service instructions | 51 Service instructions | 51 Service instructions | 51...
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Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1007947 Transaxle Schmid Trophy 3 and 4 wheel, Egis • Disconnect the batteries. • 1007961 Transaxle Trophy Alpine, Egis (max 11 km/h) • Use a lifting device to raise the scooter clear of the •...
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Trophy Service instructions | 53 Service instructions | 53 Service instructions | 53 Note! Use Loctite 243 at the indicated locations during assembling the scooter.
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54 | Service instructions 54 | Service instructions Trophy Adjustment the shock absorber - rear Preparation Relevant article numbers • Switch off the scooter with the ignition key. • N.a. Instructions Tools used The following operations are required to adjust the shock •...
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Trophy Service instructions | 55 Service instructions | 55 Service instructions | 55...
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56 | Service instructions 56 | Service instructions Trophy Replacing the shock absorber - rear Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9000603 Shock absorber standard • 9000683 Shock absorber heavy duty Instructions...
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Trophy Service instructions | 57 Service instructions | 57 Service instructions | 57...
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58 | Service instructions 58 | Service instructions Trophy Replacing the tiller PCB Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9000496 PCB console for original electronics (ID-no < • Disconnect the batteries. QT02400) •...
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Trophy Service instructions | 59 Service instructions | 59 Service instructions | 59 Replacing the stop switch Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9006138 Emergency stop • Disconnect the batteries. Tools used •...
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60 | Service instructions 60 | Service instructions Trophy...
Trophy Service instructions | 61 Service instructions | 61 Service instructions | 61 5.4.5 Electronics Replacing the controller Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1008074 Controller Egis 110A • Disconnect the batteries.
62 | Service instructions 62 | Service instructions Trophy 5.4.6 Accessories Mount the crutch holder, horizontal Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1003095 Crutch holder mounted to chair, horizontal Instructions Tools used The following operations are required to mount the •...
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Trophy Service instructions | 63 Service instructions | 63 Service instructions | 63 Mount the crutch holder, vertical Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 2537 Crutch holder mounted to chair, vertical Instructions...
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64 | Service instructions 64 | Service instructions Trophy Mount the luggage carrier Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1001813 Luggage carrier Instructions Tools used The following operations are required to mount the luggage •...
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Trophy Service instructions | 65 Service instructions | 65 Service instructions | 65 Mount the walking aid holder Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 1001814 Walking aid holder Instructions Tools used The following operations are required to mount the walking •...
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66 | Service instructions 66 | Service instructions Trophy Mount the mounting bracket Preparation Relevant article numbers • Switch off the scooter with the ignition key. • 9000620 Mounting bracket rear • 4930 Basket • 1015545 Trolley bag Instructions The following operations are required to mount the...
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Trophy Service instructions | 67 Service instructions | 67 Service instructions | 67 Mount the lap strap with roll-up to the Master seat Preparation • Switch off the scooter with the ignition key. Relevant article numbers • 1015507 Lap strap with roll-up for Master Seat...
• Metal drill, 6 mm Note! This procedure is intended for the Throphy with the • Drill latest electronics. In case your Trophy has the dashboard • Screwdriver, crosshead as one above, you have the latest version electronics. Contact Handicare in case you have another dashboard (original electronics ID-no <...
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Trophy Service instructions | 69 Service instructions | 69 Service instructions | 69 110948-03-022 110948-03-023...
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Right throttle selection switch Trophy's equipped with the fi nger/hand control the basic foil will be used If the foot throttle and/or cruise control is chosen, the advanced foil (with all icons) will be used. Be aware that the switches are always visible on the foil but not working when an option is not selected.
Kilometer total (user) Push the I button It’s possible to fi t the Trophy with either one foot throttle, one hand throttle or two hand throttles. See technical diagram chapter 7. Warning! A combination of foot throttle and fi nger control is not possible.
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72 | Service instructions 72 | Service instructions Trophy Starting the service menu for advanced electronics (ID-no > QT02400) Pushing the hazard-button (G) together with the claxon-button (E) more than 2 seconds, the service menu shall be visible. • First information shown after starting the service menu is the “Total km-1”...
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First one character of the display show: b Setting the options Not all options are standard available. Some options are only available as ordered at Handicare. Not activated values will not be shown in the service menu. 11. Cruise Control enable (S) •...
74 | Troubleshooting Trophy Troubleshooting If the scooter doesn’t function, while the batteries are fully charged, check the following points. A. Set the scooter off and then on again. Check if the problem is solved. B. Check if all the battery connectors are properly attached and fi rmly connected.
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Trophy Troubleshooting | 75 Troubleshooting | 75 1805 Salty fi nger ref error Possible controller trip 1b20 Both clamps measuring current Possible controller trip 2102 Progres counter error Possible controller trip 2d01 Front end spec change trip Possible controller trip...
1997 ISO 7176-16 Requirements for resistance to ignition of upholstered parts May 1997 7.2 Technical specifi cations Handicare ® Manufacturer Trophy 3 wheels (3W) Model Trophy 4 wheels (4W) 160 kg (25.2 stone) Maximum user weight Description 1400 (55.1) 1400 (55.1)
** range dependent on user weight, condition of tyres, type of terrain, condition of battery and weather conditions with 80 Ah (C20) 7.3 Driving programs The driving programs for Handicare products can be found on our FTP server. Log on to the FTP server: •...
The new transaxles are equipped with bigger motor brushes. As a consequence the current density (Amps/mm2) in the commutator and brushes drops and this improves the life span of these parts. The effect is more pronounced in the Trophy Egis because this controller uses higher currents than the S-Drive controller.
• Parts of the Product are replaced by parts of another origin than those used by Handicare and/or parts of the Product are replaced without the permission of Handicare.
A. Taking into consideration the following stipulations, Handicare only accepts liability for loss due to death or physical injury that is the result of a defect in the Product for which Handicare is responsible and for damage to another object that is the private property of the user of the Product, as long as said loss is the direct result of a fault in the Product.
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Page Draw Changes 2012 V3 Transfered entire manual in new lay-out (comparable with Trophy 20) Textual changes in Introduction Updated table of content (added drawing number 5b, 6b and 10b) Added exploded view and spare part list Console, printed circuit board and throttle control according electronics ID-no >...
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96 | Trophy Version Page Draw Changes 26-27 10a+b Changed article number 9000773 into 99117 Changed article number 9000701 into 1015545 32-66 Updated several service instructions 2014 V1 • Changed description of acticle numbers 9002090, 9002091, 9001795 and 9001801 (added 'grey') •...