Table of Contents
Advertisement
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Handicare FORTRESS-CALYPSO
Summary of Contents for Handicare FORTRESS-CALYPSO
- Page 1 SERVICE MANUAL FORTRESS-CALYPSO 3- & 4- WHEEL SCOOTER...
- Page 2 Handicare has a policy of continuous improvement and reserves the right to make changes and modifications to its products. The information provided applies to the standard version of the product. Handicare can not be held liable for any damage resulting from product specifications which do not conform to the standard configuration.
-
Page 3: Table Of Contents
Table of contents This manual ................................. 4 Available documentation ............................4 Productlabels ................................4 Symbols used in this manual: ........................... 5 Service and technical support........................... 6 Identification plate ..............................6 Identifying the product ............................... 6 Approvals ..................................6 CE declaration ................................6 Used scooters and the environment ........................ -
Page 4: This Manual
Introduction This manual This manual contains the basic instructions for repairs and general maintenance of the Calypso electric scooter. Mechanics who do repairs on this scooter must be well trained and familiar with the repair methods and the maintenance of the Calypso electric scooter. It is important to see to it that work is always done safely, particularly with respect to activities where the scooter must be lifted up. -
Page 5: Symbols Used In This Manual
Introduction A. Charging point See the chapter on ‘Charging the batteries’, section 5.1, for how to charge the batteries. B. Circuit breaker The scooter is equipped with a fuse which interrupts the electric current on overload. See ‘Automatic circuit breaker’, section 7.2. C. -
Page 6: Service And Technical Support
Introduction Service and technical support Your dealer should be contacted for information about specific adjustments, maintenance or repair and will be happy to help you. When contacting your dealer, please ensure you have the following information to hand: Model • Serial number •... -
Page 7: Warranty
In case of any defects the User is required –within two weeks after discovery of the defect- to contact the dealer. He has to complete a return form and return the product or part via the RMA-process. Handicare will, at its sole discretion, take the corrective action it seems fit under the given circumstances within a reasonable period of time (depends on nature of claim) from receipt of the completed return form. -
Page 8: Use For Intended Purposes
If you use the scooter in a dangerous fashion, or use the scooter for purposes other than those intended, Handicare will accept no liability for any personal injury or damage to property caused by such misuse. Intended use, as specified by EN 292-1, means the use for which the technical product is suitable according to the manufacturer’s declaration, including the manufacturer’s instructions in the sales brochure. -
Page 9: General Safety Rules And Regulations
1 General safety rules and regulations Handicare accepts no liability for loss or injury caused by not following the safety rules and regulations fully, or otherwise for loss or injury as a result of negligence during use or when cleaning the scooter and any accessories. - Page 10 General safety rules and regulations • If visibility is not ideal, then it is obligatory for the lights to be turned on. The scooter is equipped with brake lights which illuminate on braking. • Use the indicator lights only to indicate a change in driving direction. •...
-
Page 11: Adjustment Options
Adjustment options 2 Adjustment options There are a number of adjustments which can be made to the Fortress Calypso in order to improve its seating and driving comfort levels. Some adjustments are permanent adjustments made by the dealer using tools. Other adjustments can be made by the user without the use of tools. -
Page 12: Adjusting The Armrest
Adjustment options 2.1.4 Adjusting the armrest The armrests can be adjusted as follows: Rotary knobs (A) for adjusting the distance between the armrests are located at the • back of the seat. Turn the knob in an anti-clockwise direction to loosen the armrest. •... -
Page 13: Programmer
For the standard settings of the programmer, see the R series DR-50 and DR-90 installation manual that can be downloaded on www.dynamiccontrols.com. The driving programs for Handicare products can be found on our FTP server. Log on to the FTP server: Open internet explorer •... - Page 14 Programmer Throttle Configuration 10km/h or 6mph 8km/h or 5mph Throttle Type Wig-wag Wig-wag Throttle Input Single Single Throttle Neutral Offset (V) 0.00 0.00 Throttle Full Scale Deflectio Throttle Response (%) Throttle Dead-band (%) Motor Management 10km/h or 6mph 8km/h or 5mph Motor Reverse Load Compensation (mOhm) Current Limit (A)
-
Page 15: Electrical Diagram
Electrical diagram 4 Electrical diagram Version 2015v1... -
Page 16: Technical Specifications
Technical specifications 5 Technical specifications Handicare B.V.: Vossenbeemd 104 5705 CL, Helmond The Netherlands Fortress Calypso product specifications Model Fortress Calypso 3 wheels (3W) Fortress Calypso 4 wheels (4W) Maximum user weight 125 kg Description Total length mm (inches) 1207 (47.5) 1214 (47.8) - Page 17 Technical specifications Technical specifications for wheels Front wheel diameter (3W) mm (inches) 260 x 85 (10.2 x 3.3) Front wheel diameter (4W) mm (inches) 260 x 85 (10.2 x 3.3) Rear wheel diameter mm (inches) 260 x 85 (10.2 x 3.3) Tyre pressure 4W, front wheel bar (psi) 3.5 (50)
-
Page 18: Service Instructions
Service instructions 6 Service instructions Maintenance diagram Every year or every 1000 km the following parts must be checked or replaced: Battery • Lights • Fuses • Tyres • Transaxle • Carbon brushes • Maintenance instructions Check condition of the battery/leakage •... -
Page 19: Use Of The Parts List
Use of the parts list 7 Use of the parts list This document is intended as a reference list for the ordering of parts for the Fortress Calypso 3W and 4W. How to order: To order parts, please specify: Serial number (See the identification plate) •... -
Page 20: Parts List
Spare parts 8 Parts list In addition to the standard parts (shown in the following pages) the following parts/options are also available as spare parts and service parts: Mirror Left: 1009250 • Mirror Right: 1009251 • Cane/Crutch holder assy: 1009552 •... -
Page 21: A: Overview 3W
Parts list A: Overview 3W Article number Units Description See list 010 Frame front assy 3W See list 006 Tiller assy See list 004 Top console assy See list 005 Bottom console assy See list 007 Tiller strut assy 1009235 Bracket basket support C91001 Basket front... - Page 22 Parts list A: Overview 3W (continued) Article number Units Description 1009245 Bushing shoulder 4,7mm 1009246 Bushing shoulder 11mm 1009247 Bushing 20,5mm 1009248 Shaft 85mm No spare part Retaining ring No spare part Hex bolt M8x50mm No spare part Lock nut M8xP1,25 No spare part Flat washer No spare part...
-
Page 23: B: Overview 4W
Parts list B: Overview 4W Article number Units Description See list 013 Frame front assy 4W See list 006 Tiller assy See list 004 Top console assy See list 005 Bottom console assy See list 007 Tiller strut assy 1009235 Bracket basket support C91001 Basket front... - Page 24 Parts list B: Overview 4W (continued) Article number Units Description No spare part Hex bolt M10x25mm 1009245 Bushing shoulder 4,7mm 1009246 Bushing shoulder 11mm 1009247 Bushing 20,5mm 1009248 Shaft 85mm No spare part Retaining ring No spare part Hex bolt M8x50mm No spare part Lock nut M8xP1,25 No spare part...
-
Page 25: 001: Wheel Front Assy
Parts list 001: Wheel front assy Article number Units Description 05010.4100 Tyre front 10'' 05010.4000 Tube inner 10'' 1008951 Wheel front 10'' assy Version 2015v1... -
Page 26: 002: Wheel Rear Assy
Parts list 002: Wheel rear assy Article number Units Description 1008952 Tyre rear 10'' 05010.4000 Tube inner 10'' 1008953 Wheel rear 10'' assy Version 2015v1... -
Page 27: 003: Bumper Rear Assy
Parts list 003: Bumper rear assy Article number Units Description 1008954 Reflector rear 1008955 Bumper rear assy Version 2015v1... -
Page 28: 004: Top Console Assy
Parts list 004: Top console assy Article number Units Description 1001341 Knob speed selector 1008958 PCB board with battery indicator 1009156 Console speed plastic key pad membrane 1008956 Switch speed selector Version 2015v1... -
Page 29: 005: Bottom Console Assy
Parts list 005: Bottom console assy Article number Units Description 1008974 Light bulb amber 24v 5w 1009159 Charger port assy No spare part Cover charger port 1009157 Shroud front assy 1009158 Shroud rear assy Version 2015v1... -
Page 30: 006: Tiller Assy
Parts list 006: Tiller assy Article number Units Description 1008959 Shroud top tiller 1008960 Potmeter throttle 1008961 PCB fuse assy 1008962 Jack plug receptacle 5-11 1009160 Steering rod assy 9003722 Finger control assy 1014751 Steering wheel 1001372 Contact key Version 2015v1... -
Page 31: 007: Tiller Strut Assy
Parts list 007: Tiller strut assy Article number Units Description 1008965 Shroud tiller strut 1008966 Strut tiller 1008967 Bushing plastic 1008968 Adjustable tiller handle 1015177 Main harness + controller harness 1014750 Tiller tube Version 2015v1... -
Page 32: 008: Cover Battery Assy
Parts list 008: Cover battery assy Article number Units Description 051.00031.000 Reflector yellow 1008971 Cover battery assy Version 2015v1... -
Page 33: 009: Cover Motor Assy
Parts list 009: Cover motor assy Article number Units Description 1008972 Light rear assy – right 1008973 Light rear assy – left 1008974 Light bulb amber 24v 5w 1001281 Light bulb clear 24v 5w 1008976 Harness rear light assy 1008977 Cover motor assy Version 2015v1... -
Page 34: 010: Frame Front 3W Assy
Parts list 010: Frame front 3W assy Article number Units Description 1008978 Bumper front 1008979 Bearing 20MMx42MMx12MM 1008980 Strap battery with buckle 1009161 Latch assy 1014743 Front frame Fortress Calypso 3 wheel Version 2015v1... -
Page 35: 011: Front Fork Assy
Parts list 011: Front fork assy Article number Units Description 1009162 Axle front wheel assy 1008982 Fork assy Version 2015v1... -
Page 36: 012: Cover Front 3W Assy
Parts list 012: Cover front 3W assy Article number Units Description 1009163 Headlight assy 1008983 Cover front 3W assy Version 2015v1... -
Page 37: 013: Frame Front 4W Assy
Parts list 013: Frame front 4W assy Article number Units Description 1008979 Bearing 20MMx42MMx12MM 1008984 Bumper front 4W 1009164 Steering rod assy 4W 1014744 Front frame Fortress Calypso 4 wheel 1014747 Steering axle 1014748 Front spring 1014749 Front suspension bearing bush Version 2015v1... -
Page 38: 014: Swing Arm Right Assy
Parts list 014: Swing arm right assy Article number Units Description 1008985 Swing arm right assy Version 2015v1... -
Page 39: 015: Swing Arm Left Assy
Parts list 015: Swing arm left assy Article number Units Description 1008986 Swing arm left assy Version 2015v1... -
Page 40: 016: Cover Front 4W Assy
Parts list 016: Cover front 4W assy Article number Units Description 1009163 Headlight assy 1009165 Mat foot 4w set 1008987 Cover front 4W assy Version 2015v1... -
Page 41: 017: Rear Frame Top Assy
Parts list 017: Rear frame top assy Article number Units Description 1009161 Latch assy 1015727 Controller Dynamic DR-90 v2.07 1008989 Shock absorber rear 1014745 Rear frame upper part Version 2015v1... -
Page 42: 018: Rear Frame Assy
Parts list 018: Rear frame assy Article number Units Description 1008990 Cable battery harness 1015177 Main harness + controller harness 1014753 Rear wheel spacer 9002752 Set battery connection covers 1014125 Battery cable with red connector 1014126 Battery cable with black connector Version 2015v1... -
Page 43: 019: Rear Frame Bottom Assy
Parts list 019: Rear frame bottom assy Article number Units Description 1009167 Wheel anti tip assy 1008992 Bracket mount transaxle 1014746 Rear frame bottom 9-10 1014752 Freewheel lever Version 2015v1... -
Page 44: 020: Transaxle Assy
Parts list 020: Transaxle assy Article number Units Description 1009166 Transaxle Assy 10K 9003576 Transaxle Assy 12K 1008993 Brush motor 1008994 Cap brush motor 1015605 Motor brake 1015606 Motor brake cover 1015607 Motor brake kit Version 2015v1... -
Page 45: 021: Captain Seat Assy
Parts list 021: Captain seat assy Article number Units Description 1008995 Seat capt regular with headrest 1008996 Seat plate weldment 1008997 Lever seat weldment 1008998 Armrest assy left adjustable 1008999 Armrest assy right adjustable Version 2015v1... -
Page 46: 022: Armrest Adjustable Assy
Parts list 022: Armrest adjustable assy Article number Units Description 232103 Armpad foam captain 1009001 Detent button Version 2015v1... - Page 47 Version overview 01-01-2013: Version 2013v1 Page Drawing Position Changes Added article number 9002752 4, 5, 4-5 Added article numbers 1015605, 1015606 and 1015607 (Motor brake, motor brake cover and motor brake kit) 01-01-2014: Version 2014v1 Page Drawing Position Changes Added reference to the FTP server where the driving programs can be downloaded Changed article number 1008988 into 1015727 and added version number in description...
Need help?
Do you have a question about the FORTRESS-CALYPSO and is the answer not in the manual?
Questions and answers