Polaris BRUTUS Owner's Manual
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Polaris BRUTUS Owner's Manual

Polaris BRUTUS Owner's Manual

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BRUTUS

SNOW BLOWER

Owner's Manual
for Maintenance and Safety

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Summary of Contents for Polaris BRUTUS

  • Page 1: Snow Blower

    BRUTUS SNOW BLOWER Owner's Manual for Maintenance and Safety...
  • Page 2 POLARIS Service Manual and should be performed only by a Factory Certified Master Service Dealer® (MSD) Technician. Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Be sure to return to your dealership for all of your service needs during, and after, the warranty period.
  • Page 3 POLARIS® and BRUTUS® are trademarks of POLARIS Industries Inc. Copyright 2013 POLARIS Industries Inc. All information contained within this publication is based on the latest product information at the time of publica- tion. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.

  • Page 4: Table Of Contents

    Maintenance ........34 POLARIS Products........42 Specifications .

  • Page 5: Introduction

    • Always keep hands and feet inside the vehicle at all times. • The Polaris BRUTUS is not intended for on-highway use. Driver must be at least 16 years old with a valid driver’s license to operate. Passengers must be at least 12 years old and tall enough to sit with feet firmly on the floor. All SxS drivers should take a safety training course.
  • Page 6 INTRODUCTION Vehicle Identification Numbers Record your snow blower identification number in the spaces provided. Vehicle Model Number: _______________________________________________________________...

  • Page 7: Safety

    If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.
  • Page 8 SAFETY Safety Labels and Locations Fan Danger DANGER AVOID INJURY OR DEATH • Stop engine before placing hand in discharge chute. • Rotating fan blades can crush and dismember. 3120428 Keep Away Danger DANGER AVOID INJURY OR DEATH • Keep 10 feet (3 m) away from machine and attachment when in use. 3120370 Debris Warning WARNING...

  • Page 9: Operator Safety

    • Never operate your vehicle in fast-flowing water or in water deeper than that specified in the BRUTUS owner’s manual. Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them lightly several times to let friction dry out the pads.
  • Page 10 WARNING! Failure to operate the BRUTUS properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures.
  • Page 11 Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect your BRUTUS and attachment before each use to make sure it's in safe operating condition. Always follow all inspection and maintenance procedures and schedules described in the owner's manual.

  • Page 12: Features And Controls

    FEATURES AND CONTROLS Component Locations Discharge Chute Auger Gearbox Skid Shoe Auger Deflector Deflector Adjustment Attachment Mounting Chute Frame Rotator Motor PTO Driveline...
  • Page 13 FEATURES AND ACCESSORIES Standard Items The snow blower is equipped with the following Standard items: • PTO- Category 1 Driveline • Shear Bolt Drive Protection • Adjustable and Replaceable Skid Shoes • Manual Adjustable Deflector • Reversible / Replaceable Bolt-On Cutting Edge •...

  • Page 14: Daily Inspection

    DAILY INSPECTION Snow Blower Mounting Frame Inspect the mounting flange (Item 1) and all welds on the attachment for wear or damage each time the attachment is removed from the machine. Inspect the input shaft and PTO driveline for damage (Item 2). Check the following items at the start of the work day: •...
  • Page 15 DAILY INSPECTION PRO-TACH Attachment Mounting Frame WARNING! AVOID INJUSRY OR DEATH • Disengage the PTO, put the Gear Selector Lever in PARK, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment •...

  • Page 16: Operation

    SB62 BRUTUS HD The above chart lists the snow blower approved for use on the BRUTUS HD The warranty is void if this attachment is used on a non-approved carrier. See your Polaris dealer for an updated list of approved carriers.
  • Page 17 • Stop the engine and remove the key • Make sure PTO driveline and all rotating parts have come to a complete stop. SEE THE BRUTUS OWNER’S MANUAL FOR MORE INFORMATION. To release the seat belt, press the buckle release button (Item 1) and allow the belt to retract.
  • Page 18 Installation Installing The Snow Blower Always inspect the utility vehicle’s mounting frame and attach- ment front mounting frame before installation. See the BRUTUS owner’s manual. See Daily Inspection on page 14. WARNING! Warnings on the machine and in the manuals are for your safety. Failure to obey warnings can cause serious injury or death.
  • Page 19 Tip: Once the attachment is leveled, the tilt function of the utility vehicle can be locked so it does not need to be readjusted. (See the BRUTUS Owner’s Manual for additional information). NOTICE: AVOID PTO DRIVELINE DAMAGE. PTO powered attachments are not compatible with the tilt cylinder full range of motion.
  • Page 20 • Stop the engine and remove the key • Make sure PTO driveline and all rotating parts have come to a complete stop. SEE THE BRUTUS OWNER’S MANUAL FOR MORE INFORMATION: 5. Connect the attachment PTO shaft (Item 1) to the utility vehicle PTO shaft (Item 2).
  • Page 21 Tighten all connections before starting the utility vehicle. Tip: Check the attachment hydraulic hoses so the hoses are not twisted or contacting any moving parts of the BRUTUS or attachment.
  • Page 22 OPERATION Controls Joystick The joystick control lever will be used to control the utility vehi- cle PRO-TACH attachment system. Move the joystick control lever forward to lower the attachment arm (Item 1). Move the joystick control lever backward to raise the attachment arm (Item 2).
  • Page 23 • Make sure PTO driveline and all rotating parts have come to a complete stop. SEE THE BRUTUS OWNER’S MANUAL FOR MORE INFORMATION. 1. Stop the engine and exit the utility vehicle. See page 16. 2. Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the utility vehi- cle.
  • Page 24 • Press the brake and put the gear selector lever in PARK • Stop the engine and remove the key • Make sure PTO driveline and all rotating parts have come to a complete stop. SEE THE BRUTUS OWNER’S MANUAL FOR MORE INFORMATION. WARNING! AVOID INJURY OR DEATH Warnings and instructions in this manual and on the machine are for your protection.
  • Page 25 • Do NOT exceed 2000 PTO RPM. Disengaging The PTO Move the engine speed lever back to the low idle position. 2. Disengage the PTO system by pressing the knob (Item 3) down. (See the Brutus Owner’s Manual for detailed informa- tion.
  • Page 26 OPERATION Driving The Utility Vehicle and The Snow Blower To The Worksite Read and understand the attachment Owner’s Manual and the BRUTUS Owner’s Manual prior to installing or using any attachment. WARNING! VEHICLE TIPPING OR ROLLOVER CAN CAUSE SERIOUS INJURY OR DEATH •...

  • Page 27: Operating The Snow Blower

    Operating The Snow Blower The snow blower is used to clear snow from sidewalks, driveways and parking lots Tip: Damage to the snow blower and the BRUTUS may be caused if the PTO is engaged while in the travel position. WARNING! AVOID INJURY OR DEATH Never direct discharge toward bystanders, building or other property.
  • Page 28 OPERATION Clearing The Discharge Chute If the discharge chute becomes plugged, disengage the PTO system. See page 24. See the Brutus owner’s manual for addi- tional information. WARNING! AVOID INJURY OR DEATH Before leaving the operator seat: • Park on flat level ground •...
  • Page 29 • Stop the engine and remove the key • Make sure PTO driveline and all rotating parts have come to a complete stop. SEE THE BRUTUS OWNER’S MANUAL FOR MORE INFORMATION. 1. Always park on flat level ground. Fully lower the attachment arm and put the attachment flat on the ground.
  • Page 30 OPERATION Removal Removing The Snow Blower 13. Slowly lower the attachment arm and tilt it forward until the attachment is released from the mounting frame. See page 14. Slowly drive the Brutus backwards away from the attachment.

  • Page 31: Lifting The Attachment

    LIFTING THE ATTACHMENT Procedure Fasten the chain to the snow blower (Item 1). Tip: Use chains that are in good condition and of adequate size to lift the attachment. TRANSPORTING THE ATTACHMENT ON A TRAILER Fastening With the snow blower on the transport vehicle, place the chain (Item 1) around the outer auger shaft (Item 2).
  • Page 32 • Exit the utility vehicle. See page 16. Fastening Install the chains at the front and rear tie down positions on the BRUTUS. See BRUTUS owner’s manual for procedure. • Install chains on the attachment (if needed). • Fasten each end of the chain to the transport vehicle and secure with chain binders.

  • Page 33: Maintenance Safety

    MAINTENANCE SAFETY WARNING! Instructions are necessary before operating or servicing machine. Read and understand the Owner’s Manual, Operator’s Hand- book and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or ser- vice. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death CORRECT WARNING!

  • Page 34: Troubleshooting

    Lubricate the Drive Chain. Lubricate the drive chain with chain lubricant. See your dealer. Replace Gearbox Lube. Drain and replace fluid (Approximately 10.2 fl. oz. (0.3 L) of Polaris Premium Angle Drive Fluid). [1] Service at first 10 hours and then as scheduled.

  • Page 35: Maintenance

    If the oil does not flow out of the check port, remove the breather / fill plug (Item 2). Add oil (Polaris Premium Angle Drive Fluid) until the oil begins to flow out of the check port. Reinstall check plug and breather / fill plug.
  • Page 36 MAINTENANCE Cleaning The Snow Blower WARNING! AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist: • When fluids are under pressure • Flying debris or loose material is present • Engine is running. •...

  • Page 37: Skid Shoe Adjustment

    MAINTENANCE Skid Shoe Adjustment Slightly raise the snow blower and support the cutting edge with blocks. Stop the engine and exit the machine. See page 16. Loosen the bolts (Item 1). Adjust the skid shoe to the desired height (Item 2). Tighten the bolts (Item 1). Loosen the bolts (Item 1).
  • Page 38 MAINTENANCE Lubrication Locations Lubricate as specified in the service schedule for the best perfor- mance of the snow blower. See page 37. Always use a good quality lithium based multipurpose grease. Apply lubricant until extra grease shows. Lubricate the following: PTO Driveline Utility Vehicle: Two locations (Items 1) on the PTO driveline.
  • Page 39 Install and tighten drain plug. Remove the check plug (Item 2). Remove the fill plug (Item 3). Add oil (Polaris Premium Angle Drive Fluid) through the fill port (Item 3) until the oil begins to flow out of the check port (Item 2).
  • Page 40 Removal and Installation of Shear Bolt Remove any remaining portion of the old shear bolt (Item 1) from the shaft. Tip: Use only shear bolts recommended by Polaris. Tip: When replacing shear bolts for the auger, the auger paddles must be 180° from each other.
  • Page 41 MAINTENANCE Removal and Installation of the Cutting Edge To replace cutting edge (Item 1), lift and block the snow blower to keep from falling. Remove the bolts and nuts (Item 2) and remove the cutting edge. Tip: The cutting edge is reversible. Installation: Tighten nuts to 65 - 70 ft-lb (88 - 95 Nm) torque.
  • Page 42 MAINTENANCE Attachment Storage Sometimes it may be necessary to store your attachment for an extended period of time. Below is a list of items to perform before storage: • Thoroughly clean and wash the attachment. • Lubricate the attachment. • Inspect the mounting frame, mounting pins and all welds on the attachment for wear and damage. •...

  • Page 43: Polaris Products

    POLARIS PRODUCTS Part Number Description Grease / Specialized Lubricants 2871312 Grease Gun Kit, Premium All Season 2871322 Premium All Season Grease (3 oz./89 ml cartridge) 2871423 Premium All Season Grease (14 oz./414 ml cartridge) 2871515 Premium U-Joint Lube (3 oz./89 ml cartridge) 2871551 Premium U-Joint Lube (14 oz./414 ml cartridge)

  • Page 44: Specifications

    SPECIFICATIONS Dimensions • Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice. 127° 100° 64.4 in. (1635 mm) 42.7 in. (1084 mm) 0 - 1.5 in. 21.0 in. (0 - 38 mm) (533 mm) 14.0 in.
  • Page 45 5 : 1 Deflector Control Manual Clamp Handle Discharge Chute Control Hydraulic Cutting Edge 0.25 x 4.5 in (6,4 x 114,3 mm) Skid Shoes Adjustable / Replaceable Capacities Auger Gearbox 10.2 US. fl oz (0,3 l) of Polaris Premium Angle Drive Fluid...

  • Page 46: Warranty

    Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance they will contact the appropriate person at POLARIS. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect.

  • Page 47: Maintenance Log

    MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS...

  • Page 48: Index

    Signal Words......4 Fastening BRUTUS and Attachment on Trailer. . 31 Skid Shoe Adjustment.
  • Page 49 With unapproved accessories - they may seriously affect stability. Watch for branches or other hazards that could enter vehicle. READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. 2100 Hwy. 55 Medina, MN 55340 Part No.

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