Sun Microsystems Sun Fire V210 Service Manual
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- Administration manual (114 pages) ,
- Manual (102 pages) ,
- Installation manual (70 pages)
Related Manuals for Sun Microsystems Sun Fire V210
Summary of Contents for Sun Microsystems Sun Fire V210
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Page 1: Service Manual
Sun Fire V210 and V240 Servers Service Manual Sun Microsystems, Inc. www.sun.com Part No. 819-4207-10 December 2005, Revision A Submit comments about this document at: http://www.sun.com/hwdocs/feedback... - Page 2 Copyright 2005 Sun Microsystems, Inc., 4150 Network Circle, Santa Clara, Californie 95054, Etats-Unis. Tous droits réservés. Sun Microsystems, Inc. a les droits de propriété intellectuels relatants à la technologie qui est décrit dans ce document. En particulier, et sans la limitation, ces droits de propriété...
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Page 3: Table Of Contents
Contents Preface ix Parts Removal and Installation 1–1 Replaceable Components 1–3 Controlling Server Power 1–3 1.2.1 Powering On the Server 1–3 1.2.2 Powering Off the Server 1–4 Avoiding Electrostatic Discharge 1–5 1.3.1 Avoiding Electrostatic Discharge While Working on the Back of the Server 1–5 1.3.2 Avoiding Electrostatic Discharge While Working on the Front of the... - Page 4 1.13.1 Removing the System Board 1–30 1.13.2 Installing a System Board 1–33 1.14 Upper and Lower Interface Board Assemblies 1–33 1.14.1 Removing an Upper Interface Board Assembly (Sun Fire V240 Server) 1–33 Sun Fire V210 and V240 Servers Service Manual • December 2005...
- Page 5 1.14.2 Installing an Upper Interface Board Assembly (Sun Fire V240 Server) 1–35 1.14.3 Removing a Lower Interface Board Assembly 1–35 1.14.4 Installing a Lower Interface Board Assembly 1–36 1.15 PCI Cards 1–37 1.15.1 Adding a PCI Card 1–38 1.15.1.1 Replacing a PCI card 1–39 1.16 PCI Riser Card 1–40 1.16.1 Removing the PCI Riser Card Assembly (Sun Fire V240 Only) 1–...
- Page 6 Sun Fire V210 and V240 Servers Service Manual • December 2005...
- Page 7 Location of Catch on Back Section of the Cover 1–11 FIGURE 1-5 Removing the U-Channel 1–12 FIGURE 1-6 Location of Major Components in a Sun Fire V210 Server 1–13 FIGURE 1-7 Location of Major Components in a Sun Fire V240 Server 1–14 FIGURE 1-8 Removing a Hard Drive 1–16...
- Page 8 Removing the Cryptographic Accelerator 1–42 FIGURE 1-28 Disconnecting the Keyswitch Wiring Harness 1–44 FIGURE 1-29 Removing the Keyswitch Locknut 1–45 FIGURE 1-30 Removing the Keyswitch Assembly 1–45 FIGURE 1-31 viii Sun Fire V210 and V240 Servers Service Manual • December 2005...
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Page 9: Preface
This book does not cover server installation. For detailed information on this topic, refer to the Sun Fire V210 and V240 Servers Installation Guide (819-4209). Before following any procedures described in this book, ensure that you have read the Sun... -
Page 10: How This Document Is Organized
Refer to one or more of the following documents for this information: Solaris 10 Sun Hardware Platform Guide (817-6337) ■ Solaris Operating System documentation, which is at: ■ http://docs.sun.com Other software documentation that you received with your system ■ x Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 11: Typographic Conventions
Shell Prompts Shell Prompt C shell machine-name% C shell superuser machine-name# Bourne shell and Korn shell Bourne shell and Korn shell superuser Typographic Conventions Typeface Meaning Examples The names of commands, files, Edit your.login file. AaBbCc123 and directories; on-screen Use ls -a to list all files. computer output % You have mail. -
Page 12: Related Documentation
Advanced Lights Out Manager Software 817-5481 User’s Guide Read Important Safety Information (816-7190) and the Sun Fire V210 and V240 Servers Getting Started Guide (816-4206) before performing any of the procedures documented in this manual. The documents listed above are available online at: http://www.sun.com/products-n-solutions/hardware/docs/... -
Page 13: Sun Welcomes Your Comments
Sun is interested in improving its documentation and welcomes your comments and suggestions. You can submit your comments by going to: http://www.sun.com/hwdocs/feedback Please include the title and part number of your document with your feedback: Sun Fire V210 and V240 Servers Service Manual, part number 819-4207-10 Preface xiii... - Page 14 Sun Fire V210 and V240 Servers Service Manual • December 2005...
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Page 15: Parts Removal And Installation
C H A P T E R Parts Removal and Installation This chapter contains procedures for replacing the Sun Fire V210 and V240 servers’ internal hardware components. Caution – The procedures in this section are for qualified service engineers only. - Page 16 Section 1.16, “PCI Riser Card” on page 1-40 ■ Section 1.17, “Sun Cryptographic Accelerator” on page 1-41 ■ Section 1.18, “Battery” on page 1-43 ■ Section 1.19, “Keyswitch Assembly” on page 1-43 ■ Sun Fire V210 and V240 Servers Service Manual • December 2005...
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Page 17: Replaceable Components
Replaceable Components Replaceable components in the front of the server are: Bezel assembly ■ Hard drive ■ System configuration card reader ■ Lower interface board ■ Upper interface board (Sun Fire V240 server) ■ Keyswitch assembly (Sun Fire V240 server) ■... -
Page 18: Powering Off The Server
5. Wait for the front panel green LED to go out. 6. Remove the system key from the keyswitch and secure the key in the clip inside the bezel (Sun Fire V240 server). Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 19: Avoiding Electrostatic Discharge
Caution – As long as the power cord is connected, potentially hazardous energy is present inside the server. 7. Disconnect the power cable. This is the only way to remove power from the server. Electrical power is present when the server is in Standby mode. Avoiding Electrostatic Discharge Whenever you work with the server’s internal components, follow this procedure to prevent damage caused by static electricity. -
Page 20: Avoiding Electrostatic Discharge While Working On The Front Of The Server
2. Perform either step a or steps b and c. a. Attach one end of the antistatic strap to a grounding point on the rack and the other to your wrist. b. Remove the server from the rack. Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 21: Opening The Server
c. Place the server on an antistatic mat or other suitable antistatic surface. Suitable antistatic surfaces include: Sun electrostatic discharge (ESD) mat, Sun part number 250-1088 (available ■ through your Sun sales representatives) The bag or shipping container used to package Sun replacement parts ■... -
Page 22: Figure 1-2 Location Of Screws On The Front Section Of The Cover
Location of Screws on the Front Section of the Cover FIGURE 1-2 3. Slide the front section of the cover towards the front of the server. Use the indentations in the cover to provide grip if necessary. Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 23: Installing The Front Section Of The Cover Assembly
4. Lift off the front section of the cover ( FIGURE 1-3 Removing the Front Section of the Cover FIGURE 1-3 1.4.2 Installing the Front Section of the Cover Assembly 1. Align the clips on the bottom of the cover with the corresponding slots in the server chassis. -
Page 24: Figure 1-4 Location Of Captive Screw And Side Catches On Back Section Of The Cover
The air duct is not a part of the cover assembly, but you must remove it to gain access to components in the back section of the server. 1-10 Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 25: Closing The Back Section Of The Cover Assembly
Location of Catch on Back Section of the Cover FIGURE 1-5 1.4.4 Closing the Back Section of the Cover Assembly 1. (Sun Fire V240 server) Install the green air duct. This is essential to ensure correct cooling of the server. 2. -
Page 26: Location Of Components
You must remove this bar to reach the cables that connect the front of the server to the rear. Removing the U-Channel FIGURE 1-6 Location of Components The internal components of the server are located in FIGURE 1-7 FIGURE 1-8 1-12 Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 27: Figure 1-7 Location Of Major Components In A Sun Fire V210 Server
PCI card Hardware cryptographic module (under PCI card) CPU heatsink assembly Memory Power supply unit System configuration Lower interface board card reader Location of Major Components in a Sun Fire V210 Server FIGURE 1-7 Chapter 1 Parts Removal and Installation 1-13... -
Page 28: Section 1.10, "Power Distribution Board
Fan assembly hard drives Power distribution board Upper interface board On/Standby switch System configuration card reader Keyswitch Location of Major Components in a Sun Fire V240 Server FIGURE 1-8 1-14 Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 29: Front Bezel Assembly
1. Locate the new bezel and hinges onto the server and screw them to the server. 2. Reconnect the bezel cable. Hard Drives For information on removing a hard drive while the operating server is running, see the Sun Fire V210 and V240 Servers Administration Guide (819-4208). Chapter 1 Parts Removal and Installation 1-15... -
Page 30: Removing A Hard Drive
This releases the hard drive. The lever must be open before you insert the hard drive into the server. If the lever is closed, the hard drive will not correctly engage. 1-16 Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 31: System Configuration Card Reader
2. Slide the hard drive into its bay at the front of the server. Push the drive in firmly until the metal lever starts to close. The hard drive has engaged with its connector in the server. 3. Push the metal lever until the hard drive clicks into place. 4. -
Page 32: Figure 1-10 Location Of Connectors On The System Configuration Card Reader
Location of Connectors on the System Configuration Card Reader FIGURE 1-10 6. (Sun Fire V240 server) Disconnect the keyswitch assembly wiring harness FIGURE 1-10 7. Unclip the system configuration card reader ( FIGURE 1-11 1-18 Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 33: Installing The System Configuration Card Reader
Hold the reader board firmly and unclip one corner at a time by pulling up. Take care not to damage the On/Standby switch when you remove the assembly. Removing the System Configuration Card Reader FIGURE 1-11 1.8.2 Installing the System Configuration Card Reader 1. -
Page 34: Power Supply Unit
2. Install and tighten the two screws on the back panel of the server. 3. Connect the power supply wiring harness to the connectors on the system board and interface board. 4. Install the cover assembly. 1-20 Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 35: Removing A Psu From A Sun Fire V240 Server
Note – The Sun Fire V240 server has dual redundant power supplies. You can swap one power supply while the other one is still running. For information on removing a power supply unit while the server is in operation, refer to the Sun Fire V210 and V240 Servers Administration Guide. -
Page 36: Figure 1-12 Power Supply Unit Lever On A Sun Fire V240 Server
Power Supply Unit Lever on a Sun Fire V240 Server FIGURE 1-12 4. Slide the PSU out of the server’s chassis by pulling on the PSU lever ( FIGURE 1-13 1-22 Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 37: Installing A Psu Into A Sun Fire V240 Server
Removing a PSU on a Sun Fire V240 Server FIGURE 1-13 1.9.4 Installing a PSU into a Sun Fire V240 Server 1. Locate the replacement PSU in the PSU bay. 2. Slide the PSU into the server until it attaches (seats) to the power distribution board inside. -
Page 38: Power Distribution Board
PDB connector (3) Location of PDB Connectors on the System Board FIGURE 1-14 5. Disconnect the PDB cable from the interface board in the front section of the server. 1-24 Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 39: Installing The Power Distribution Board
6. Withdraw the PSU or PSUs from the chassis far enough to unplug them from the PDB ( FIGURE 1-15 7. Unscrew the retaining screws that hold the PDB assembly in place ( FIGURE 1-15 Location of PDB retaining screws Removing the Power Distribution Board (Sun Fire V240) FIGURE 1-15 8. -
Page 40: Memory
Memory is supplied by Sun in paired DIMMS. Ensure that you use the DIMM pairs as supplied and do not mix them. For a list of the available memory options, see the Sun Fire V210 and V240 Server Administration Guide (819-4208). -
Page 41: Removing Memory
4. Ensure that the retaining clips are open ( FIGURE 1-16 5. Press the memory module in the DIMM socket. 6. Press down until the clips snap into place. Installing Memory FIGURE 1-16 1.11.3 Removing Memory 1. Power down the server and disconnect the power cable. Section 1.2, “Controlling Server Power”... -
Page 42: Fans
1.12 Fans The Sun Fire V210 server has four 40 mm fans mounted side by side. Three of these cool the system board, while the fourth cools the PCI card area. The Sun Fire V240 server uses three 60 mm fans to cool the system board and PCI card areas. -
Page 43: Replacing A Fan
Removing Fans (Sun Fire V240 Server) FIGURE 1-18 1.12.2 Replacing a Fan 1. Insert the replacement fan. 2. Connect the fan’s power cable to the system board. 3. Install the back section of the cover. 1.13 CPU, Heat Sink, and System Board Assembly The CPU, heatsink, and system board are replaced as a single assembly. -
Page 44: Removing The System Board
Section 1.16, “PCI Riser Card” on page 1-40. 9. Remove the PCI slider assembly. 10. Remove the server fan assembly. 11. Unscrew and remove the DB-9 and SCSI jackposts on the server’s back panel. 1-30 Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 45: Figure 1-19 Accessing The System Board For Removal
U-channel Air duct PCI riser board PCI card Fan assembly Accessing the System Board for Removal FIGURE 1-19 12. Unscrew the system board. The system board is secured to the chassis by ten screws. 13. Slide the system board towards the front of the chassis so that the SCSI, Ethernet, and serial connectors come free from the chassis. - Page 46 14. Lift the system board out of the chassis. Removing the System Board From the Chassis FIGURE 1-20 1-32 Sun Fire V210 and V240 Servers Service Manual • December 2005...
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Page 47: Installing A System Board
The Sun Fire V210 server has a lower interface board (LIB) assembly only. ■ The Sun Fire V240 server has a LIB and an upper interface board (UIB) assembly. -
Page 48: Figure 1-21 Removing Cover Assembly And Hard Drives To Access Interface Boards
6. Disconnect the PDB cable. 7. Unscrew the seven screws that secure the upper interface board. 8. Lift the UIB out of the server’s chassis ( FIGURE 1-22 1-34 Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 49: Installing An Upper Interface Board Assembly (Sun Fire V240 Server)
Upper interface board (Sun Fire V240 server) Lower interface board Removing the Interface Boards FIGURE 1-22 1.14.2 Installing an Upper Interface Board Assembly (Sun Fire V240 Server) 1. Locate the new UIB using the two shouldered stand-offs as guides. 2. Screw the UIB into place. 3. -
Page 50: Installing A Lower Interface Board Assembly
2. Screw the LIB into place. On the Sun Fire V210 server, the LIB is held in place with screws. On the Sun Fire V240 server, the LIB is held in place with a mixture of screws, standoffs, and shouldered 1-36 Sun Fire V210 and V240 Servers Service Manual •... -
Page 51: Pci Cards
1.15 PCI Cards The PCI slot on the Sun Fire V210 server operates at 3.3 Vdc and supports one 64-bit PCI card running at 33 MHz or 66 MHz. The PCI card riser assembly in the Sun Fire V240 server allows you to stack three PCI cards. -
Page 52: Adding A Pci Card
4. Unscrew the PCI lockdown screw on the back of the server. Location of PCI Lockdown Screw FIGURE 1-24 5. Remove the PCI lockdown bracket on the inside of the server. 1-38 Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 53: Replacing A Pci Card
6. Slide the PCI card support clear of the PCI card. Pull up on the riser card support handle to slide it to another position. 7. Disconnect and remove the PCI card. Removing a PCI Card on a Sun Fire V240 Server FIGURE 1-25 1.15.1.1 Replacing a PCI card... -
Page 54: Pci Riser Card
FIGURE 1-26 Captive screw (2) Location of PCI Riser Card Screws FIGURE 1-26 5. Pull riser card assembly vertically to detach it from the system board ( FIGURE 1-27 1-40 Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 55: Installing The Pci Riser Card Assembly
Removing the PCI Riser Card Assembly FIGURE 1-27 1.16.2 Installing the PCI Riser Card Assembly Caution – The PCI riser card must be correctly seated to prevent thermal problems. 1. Locate the replacement riser card and press it into the slot firmly. 2. -
Page 56: Removing The Sun Cryptographic Accelerator
3. Press the accelerator into place. For information on configuring and using the hardware cryptographic module, see the Sun Crypto Accelerator 1000 Installation and User’s Guide (819-0425). 1-42 Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 57: Battery
1.18 Battery The battery powers the server’s internal real time clock (RTC). Tip – When replacing the battery, only use an identical replacement part. 1.18.1 Replacing the RTC Battery 1. Power off the server. Section 1.2, “Controlling Server Power” on page 1-3. -
Page 58: Figure 1-29 Disconnecting The Keyswitch Wiring Harness
Twist the plastic cradle to disconnect it. Disconnecting the Keyswitch Wiring Harness FIGURE 1-29 5. Remove the locknut on the back of the keyswitch assembly ( FIGURE 1-30 1-44 Sun Fire V210 and V240 Servers Service Manual • December 2005... -
Page 59: Figure 1-30 Removing The Keyswitch Locknut
Removing the Keyswitch Locknut FIGURE 1-30 6. Remove the keyswitch assembly through the server’s front panel ( FIGURE 1-31 Removing the Keyswitch Assembly FIGURE 1-31 Chapter 1 Parts Removal and Installation 1-45... -
Page 60: Replacing The Keyswitch Assembly
Replacing the Keyswitch Assembly 1. Position the new keyswitch assembly through the server’s front panel. 2. Tighten the locknut onto the back of the keyswitch. 3. Reconnect the wiring harness. 1-46 Sun Fire V210 and V240 Servers Service Manual • December 2005... - Page 61 Index hard drive, caution, 1-3 air duct, 1-10 installation new system board, 1-33 battery, 1-43 installing, 1-15, 1-16, 1-19, 1-20, 1-23, 1-25, 1-26, 1-35, bezel assembly, 1-15 1-36, 1-41, 1-42 interface board assemblies, 1-33 cooling fans, 1-28 Cover, 1-11 keyswitch assembly, 1-43, 1-46 cover, 1-7 cover assembly, removing, 1-7 CPU and system board assembly, 1-29...
- Page 62 1-17, 1-19 system control switch Diagnostics position, 1-4 Locked position, 1-4 Normal position, 1-4 U-channel, 1-12 UIB assembly V240, 1-33, 1-35 whole cover assembly, 1-11 Index-2 Sun Fire V210 and V240 Servers Service Manual • December 2005...