Fuel System; Choke Cable And Housing Removal; Choke Cable And Housing Installation; Carburetor Service - E-Z-GO RXV GASOLINE Service & Repair Manual

Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notices, Cautions and Warnings.
If the element is in acceptable condition, loose dirt may
be removed by tapping the filter lightly. Do not use oil on
the filter element or any part of the unit. Install the ele-
ment in the same way it was removed, being sure that
the clips are fastened securely.
FUEL SYSTEM COMPONENT SER-
VICE AND REPLACEMENT

Choke Cable and Housing Removal

Tool List
Open End Wrench, 10 mm.......................................... 2
Open End Wrench, 7/8"............................................... 1
Loosen the nuts (3) that secure the choke cable to the
choke cable bracket (5). Lift the choke cable and hous-
ing (2) clear of the bracket and position it so that the bul-
let end of the choke cable can be removed from the
carburetor choke lever (1).
2
3
Fig. 4 Choke Cable and Housing
At the seat panel, remove the nut (6) and lock washer
(7) securing the outer cable to the bezel (8). Slide the
nut, lock washer off the end of the choke cable and pull
the choke cable out through the seat wrap. Remove the
choke cable bezel (8) from the seat panel.

Choke Cable and Housing Installation

In the following text, there are references to removing/installing
bolts etc. Additional hardware (nuts, washers etc.) that are
removed must always be installed in their original positions
unless otherwise specified. Non-specified torque specifications
are as shown in the table contained in Section 'A'.
Feed the choke cable assembly (8) through the hole in
the bezel (8) (Ref. Fig. 3). Insert the cable and bezel into
the seat panel and through the air cleaner intake and
Qty.
install the lock washer (7) and nut (6) finger tight. Slide
the threaded portion of the housing through the carbure-
tor mounted bracket (5) and attach the nuts (3) to the
choke cable housing finger tight. Insert the choke cable
bullet into the choke arm (1) hole and release. Make
sure that the choke and choke knob are both in the open
position.
Adjust the position of the curved portion of the cable
housing to ensure that the cable does not contact other
moving parts. Check the cable to be sure that there are
no sharp bends or kinks in the cable before firmly tight-
ening the nuts at both ends of the cable.
5

Carburetor Service

Be sure that the ignition system is functioning correctly
before determining that servicing the carburetor is
1
required. Refer to ELECTRICAL section for ignition sys-
tem information.
02
To prevent an ignition spark which could ignite
gasoline from the fuel system and result in per-
sonal injury, the negative battery cable must
be removed from battery (see Section 'B').

Carburetor Removal

Tool List
Socket, 10 mm.............................................................1
Ratchet ........................................................................1
Extension, 3"................................................................1
Parallel Jaw Pliers .......................................................1
Straight Blade Screwdriver ..........................................1
Phillips Screwdriver .....................................................1
Torque Wrench, in. lbs. ................................................1
Loosen the hose clamps (1) from each end of the air
intake hose (2). Remove hose (Ref. Fig. 5).
Repair and Service Manual
FUEL & AIR SYSTEM
NOTICE
B
B
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Page H-3