User Manuals: E-Z-GO RXV SHUTTLE 2+2 Golf Cart

Manuals and User Guides for E-Z-GO RXV SHUTTLE 2+2 Golf Cart. We have 3 E-Z-GO RXV SHUTTLE 2+2 Golf Cart manuals available for free PDF download: Service & Repair Manual, Owner's Manual

E-Z-GO RXV SHUTTLE 2+2 Service & Repair Manual (190 pages)

GASOLINE POWERED GOLF CARS & PERSONAL VEHICLES; 611104

Brand: E-Z-GO | Category: Golf Cars | Size: 46 MB

Table of Contents

5
- Safety
  2
- General Information
  4
  - Table of Contents
    5
- Safety Information
  7
  - General Operation
    8
General Information & Routine Maintenance

11
- General Information & Routine Maintenance
  13
  - Serial Number Location
    13
  - Starting the Vehicle Witha Discharged Battery
    13
- List of Illustrations
  
  14
  - Servicing the Vehicle
    14
  - Fig. 4 Initial Service Chart
    14
- Towing
  
  15
  - Fig. 5 Neutral Lock
    15
  - Routine Maintenance
    15
  - Sun Top and Windshield
    16
  - Vehicle Cleaning and Care
    16
- Hauling
  
  17
  - Winter or Prolonged Storage
    17
  - Brakes
    18
  - Fig. 6 Torque Specifications and Bolt Grades
    18
  - Fig. 7 Periodic Service Schedule
    18
  - Hardware
    18
  - Periodic Service Schedule
    18
  - Tires
    18
  - Safety
    23
    
    Before Servicing the Vehicle
    25
    
    General Maintenance
    25
    
    Important Safety Warning
    25
    
    Modifications to Vehicle
    25
    
    Lifting the Vehicle
    27
Safety

31
- Body
  31
- Section Title
  
  33
- Body
  
  33
  - General
    33
- Body Component Replacement
  
  34
  - Front Bumper
    34
  - Rocker Panels
    34
  - Floor Mat
    34
  - Cowl and Instrument Panel
    35
  - Front Splash Guard
    36
  - Sweater Basket
    36
  - Seat Back Assembly
    37
  - Fender Liner
    37
  - Rear Body
    38
  - Rear Bumper
    38
  - Rear Facing Seat & Foot Rest
    39
  - Floorboard
    41
- Body Care and Maintenance
  
  42
  - Cleaning
    42
- Painting
  
  42
  - Light Scratches
    42
  - Minor Scratches
    43
  - Larger Scratches
    43
  - Complete Panel Repair
    43
  - Wheels and Tires
    45
    
    Wheel Installation
    48
Front Suspension and Steering

49
- Maintenance
  51
- Section Title
  51
- Tire Wear Diagnosis
  51
- Wheel Alignment
  52
- Hub Assembly
  53
- Spindle Assembly
  53
- Struts
  54
- A-Arm Assembly
  55
- Clipboard and Steering Wheel
  56
- Steering Column Assembly and Yoke
  57
- Rod End / Ball Joint
  58
- Steering Box
  58
Speed Control

61
- Section Title
  
  63
- System Operation
  
  63
  - Governor Operation
    63
- Speed Control
  
  64
- Troubleshooting
  
  64
Engine

69
- Section Title
  
  71
- Powertrain Maintenance
  
  71
  - Changing the Oil
    71
  - Checking the Oil Level
    71
- Air Filter Inspection/Replacement
  
  73
  - Cleaning the Air Filter Element
    74
- Starter/Generator Belt Tension
  
  74
  - Adjusting the Belt
    75
- Starter/Generator Replacement
  
  75
- Spark Plug
  
  76
- Cooling System Cleaning
  
  76
- Four Cycle Engine
  
  77
- Cylinder Head
  
  77
  - Compression Measurement
    77
  - Rocker Cover Removal
    78
  - Valve Clearance Inspection
    78
  - Valve Clearance Adjustment
    78
  - Engine Specifications
    77
- Engine Removal
  
  79
- Drive Clutch Removal
  
  80
Fuel & Air System

83
- Section Title
  
  85
- General
  
  85
- Carburetor Operation
  
  86
  - Float System
    86
  - Pilot Jet System
    86
  - Main Jet System
    86
  - Carburetor Service
    86
  - Choke Operation
    86
  - Cleaning the Air Filter Element
    86
- Fuel System Component Service and Replacement
  
  87
  - Fuel System
    87
    
    Carburetor Removal
    87
    
    Carburetor Service
    87
    
    Choke Cable and Housing Installation
    87
    
    Choke Cable and Housing Removal
    87
    
    Carburetor Disassembly
    88
    
    Carburetor Installation
    89
    
    Float Level Alignment
    89
- Fuel Pump
  
  90
  - Fuel Pump Replacement
    90
- Fuel Lines and Filter
  
  91
- Fuel Tank Removal
  
  91
Continuously Variable Transmission (Cvt)

93
- Section Title
  
  95
- Clutches
  
  95
  - Drive Clutch
    96
  - Driven Clutch
    96
  - Increased Load
    96
  - Equilibrium
    96
  - Removing the Drive Belt
    96
  - Drive Belt Service
    96
  - Drive Clutch Removal
    96
  - Drive Clutch Installation
    98
  - Driven Clutch Removal
    98
  - Driven Clutch Repair
    98
  - Driven Clutch Assembly
    98
  - Driven Clutch Installation
    98
- General
  
  95
- Storage
  
  98
  - Direction Selector
    103
Electrical

107
- Section Title
  
  109
  - Circuits and Controls
    109
  - Generator
    109
  - Starter
    109
  - Testing Ignition Circuit
    109
  - Wiring
    109
  - Testing the Magneto
    112
  - Dvom (Digital Volt Ohm Meter)
    113
  - Testing Charging Circuit
    113
  - Testing Starting Circuit
    113
  - Troubleshooting
    116
- Storage of Battery
  
  113
- Battery Voltage Test
  
  113
  - Brakes
    123
  - Rear Suspension
    141
  - Rear Axle
    145
    
    Checking the Lubricant Level
    147
    
    Neutral Lock
    147
  - Weather Protection
    151
Troubleshooting

159
- Troubleshooting
  162
- Section Title
  
  163
- Troubleshooting
  
  163
  - Poor Low Speed Performance
    163
  - Backfiring
    164
- Fuel Accumulation in the Crankcase
  
  165
  - Erratic, Surging, or Sudden Change in Governed Speed
    165
  - Mechanical
    165
  - Operation and Application
    166
- Carburetor
  
  166
  - Poor Low Speed Performance
    166
  - Poor Fuel Economy
    166
- Starter/Generator
  
  167
  - Poor High Speed Operation
    167
  - Abnormal Combustion (Fuel Mixture)
    167
  - Loss of Power (Insufficient Fuel)
    167
  - Loss of Power (Insufficient Air)
    167
  - Starter Is Noisy
    167
  - Rectification Is Imperfect
    168
  - Generator Does Not Charge
    168
- Suspension and Steering
  
  168
  - Uneven Tire Wear
    168
  - Stiff Steering
    168
  - Play in Steering
    168
  - Steering Pulls to One Side
    169
- Brake System
  
  169
  - Neither Wheel Locks When Park Brake Is Latched
    170
  - Neither Wheel Locks
    170
  - Grabbing Brakes (over Sensitive)
    170
  - Parking Brake Hard to Latch
    170
  - Parking Brake will Not Stay Latched
    170
  - Limited Warranty
    173
    
    Section Title
    173
  - General Specifications
    179

E-Z-GO RXV SHUTTLE 2+2 Owner's Manual (122 pages)

ELECTRIC POWERED FLEET & PERSONAL GOLF CARS

Brand: E-Z-GO | Category: Golf Cars | Size: 14 MB

English

5
- General Information
  
  4
  - Table of Contents
    5
- Safety Information
  
  7
  - General Operation
    8
- Labels and Pictograms
  
  11
- Serial Number Location
  
  21
- Before Initial Use
  
  21
- Portable Charger
  
  22
  - Portable Charger Installation
    22
  - Using the Charger
    23
  - Understanding the Charger
    23
  - Led Operation Codes
    24
  - Led Fault Codes
    24
  - Maintenance Instructions
    24
- Controls and Indicators
  
  25
  - Key Switch/Direction Selector
    25
  - State of Charge Meter
    25
  - Headlight Switch
    26
  - Turn Signal Switch
    26
  - Horn
    26
  - Accelerator & Brake Pedals
    26
  - Parking Brake
    26
  - Run/Tow Switch
    26
- Operating the Vehicle
  
  26
  - Regenerative Braking
    27
  - Pedal-Up Braking
    27
  - High Pedal Disable Feature
    27
  - Starting and Driving
    27
  - Starting Vehicle on a Hill
    28
  - Coasting
    28
  - Labels and Pictograms
    28
  - Sun Top and Windshield
    28
- Vehicle Cleaning & Care
  
  28
  - Vehicle Cleaning
    28
- Repair
  
  29
  - Lifting the Vehicle
    29
- Wheels and Tires
  
  30
  - Tire Repair
    30
  - Wheel Installation
    31
- Light Bulb Replacement
  
  31
- Transporting the Vehicle
  
  32
  - Towing
    32
  - Hauling
    33
- Service and Maintenance
  
  33
  - Routine Maintenance
    34
  - Tire Inspection
    34
  - Rear Axle
    34
  - Hardware
    34
  - Capacities and Replacement Parts
    35
  - Periodic Service Schedule
    36
- Batteries and Charging
  
  37
  - Safety
    37
  - Battery
    37
- Battery Maintenance
  
  38
  - At each Charging Cycle
    38
  - Monthly
    38
  - Electrolyte Level and Water
    38
  - Cleaning Batteries
    39
- Battery Removal & Installation
  
  40
- Prolonged Storage
  
  42
- Battery Charging
  
  43
- Troubleshooting
  
  43
  - Hydrometer
    43
  - Using a Hydrometer
    44
- General Specifications
  
  47
- Warranty
  
  55
  - Domestic Warranty
    56
- Declaration of Conformity (Europe Only)
  
  57
Deutsch

65
- Sicherheitsinformationen
  
  67
- Schilder und Piktogramme
  
  71
- Anbringungsort der Seriennummer
  
  81
- Vor dem Erstmaligen Einsatz
  
  81
- Tragbares Ladegerät
  
  82
  - Installation des Tragbaren Ladegeräts
    82
  - Verwendung des Ladegeräts
    83
  - Funktionsprinzip des Ladegeräts
    83
  - Led-Betriebscodes
    84
  - Led-Fehlercodes
    84
  - Wartungsanweisungen
    84
- Bedienungselemente und Anzeigen
  
  85
  - Ladeanzeige
    85
  - Scheinwerferschalter
    86
  - Blinkerschalter
    86
  - Fahr- und Bremspedale
    86
  - Parkbremse
    86
  - Betrieb/Abschleppen-Schalter
    86
- Betrieb des Fahrzeugs
  
  86
  - Gegenstrombremsung
    87
  - Bremsen bei Freigegebenem Pedal
    87
  - Anfahrsicherungsfunktion
    87
  - Starten und Fahren
    87
  - Starten des Fahrzeugs an einem Hang
    88
  - Abrollen
    88
  - Schilder und Piktogramme
    88
  - Sonnendach und Windschutzscheibe
    88
- Reinigung und Pflege des Fahrzeugs
  
  88
  - Reinigung des Fahrzeugs
    88
- Reparatur
  
  89
  - Anheben des Fahrzeugs
    90
- Räder und Reifen
  
  90
  - Reifenreparatur
    90
  - Radmontage
    91
- Ersetzen von Glühbirnen
  
  91
- Transport des Fahrzeugs
  
  92
  - Abschleppen
    92
  - Lkw-/Anhängertransport
    93
- Wartung und Instandhaltung
  
  93
  - Reifeninspektion
    94
  - Hinterachse
    94
  - Befestigungsteile
    94
  - Füllmengen und Ersatzteile
    95
  - Regelmässiger Wartungsplan
    96
- Batterien und Aufladen
  
  97
  - Sicherheit
    97
  - Batterie
    97
- Wartung der Batterie
  
  98
  - Bei jedem Ladevorgang
    98
  - Monatlich
    98
  - Batteriesäurestand und Wasser
    98
  - Reinigung der Batterien
    99
- Aus- und Einbau der Batterie
  
  100
- Langzeitlagerung
  
  102
- Laden der Batterien
  
  103
- Störungssuche
  
  103
  - Hydrometer
    103
  - Verwendung eines Hydrometers
    104
- Allgemeine Technische Daten
  
  107
- Garantie
  
  115
- Konformitätserklärung (nur Europa)
  
  117

E-Z-GO RXV SHUTTLE 2+2 Owner's Manual (60 pages)

ELECTRIC POWERED FLEET & PERSONAL GOLF CARS

Brand: E-Z-GO | Category: Golf Cars | Size: 9 MB

General Information

4
- Table of Contents
  5
Safety Information

7
- General Operation
  8
Labels and Pictograms

11
Serial Number Location

21
Before Initial Use

21
Portable Charger

22
- Portable Charger Installation
  22
- Using the Charger
  23
- Understanding the Charger
  23
- Led Operation Codes
  24
- Led Fault Codes
  24
- Maintenance Instructions
  24
Controls and Indicators

25
- Key Switch/Direction Selector
  25
- Speedometer/State of Charge Meter
  25
- Headlight Switch
  26
- Turn Signal Switch
  26
- Horn
  26
- Accelerator & Brake Pedals
  26
- Run/Tow Switch
  26
- Parking Brake
  27
Operating the Vehicle

28
- Regenerative Braking
  28
- Pedal-Up Braking
  28
- High Pedal Disable Feature
  29
- Starting and Driving
  29
- Starting Vehicle on a Hill
  29
- Coasting
  29
- Labels and Pictograms
  29
- Sun Top and Windshield
  29
Vehicle Cleaning & Care

30
- Vehicle Cleaning
  30
Repair

30
- Lifting the Vehicle
  30
Wheels and Tires

31
- Tire Repair
  31
- Wheel Installation
  32
Light Bulb Replacement

32
Transporting the Vehicle

33
- Towing
  33
- Hauling
  34
Service and Maintenance

35
- Routine Maintenance
  35
- Tire Inspection
  35
- Rear Axle
  35
- Hardware
  35
- Capacities and Replacement Parts
  36
- Periodic Service Schedule
  37
Batteries and Charging

38
- Safety
  38
- Battery
  38
Battery Maintenance

39
- At each Charging Cycle
  39
- Monthly
  39
- Electrolyte Level and Water
  39
- Cleaning Batteries
  40
Battery Removal & Installation

41
Prolonged Storage

43
Battery Charging

44
Troubleshooting

44
- Hydrometer
  44
- Using a Hydrometer
  45
General Specifications

47
Declaration of Conformity (Europe Only)

55

E-Z-GO Categories

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User Manuals: E-Z-GO RXV SHUTTLE 2+2 Golf Cart

E-Z-GO RXV SHUTTLE 2+2 Service & Repair Manual (190 pages)

Table of Contents

Table of Contents

General Information & Routine Maintenance

List of Illustrations

Towing

Hauling

Safety

Section Title

Body

Body Component Replacement

Body Care and Maintenance

Painting

Front Suspension and Steering

Speed Control

Section Title

System Operation

Speed Control

Troubleshooting

Engine

Section Title

Powertrain Maintenance

Air Filter Inspection/Replacement

Starter/Generator Belt Tension

Starter/Generator Replacement

Spark Plug

Cooling System Cleaning

Four Cycle Engine

Cylinder Head

Engine Removal

Drive Clutch Removal

Fuel & Air System

Section Title

General

Carburetor Operation

Fuel System Component Service and Replacement

Fuel Pump

Fuel Lines and Filter

Fuel Tank Removal

Continuously Variable Transmission (Cvt)

Section Title

Clutches

General

Storage

Electrical

Section Title

Storage of Battery

Battery Voltage Test

Troubleshooting

Section Title

Troubleshooting

Fuel Accumulation in the Crankcase

Carburetor

Starter/Generator

Suspension and Steering

Brake System

E-Z-GO RXV SHUTTLE 2+2 Owner's Manual (122 pages)

Table of Contents

English

General Information

Safety Information

Labels and Pictograms

Serial Number Location

Before Initial Use

Portable Charger

Controls and Indicators

Operating the Vehicle

Vehicle Cleaning & Care

Repair

Wheels and Tires

Light Bulb Replacement

Transporting the Vehicle

Service and Maintenance

Batteries and Charging

Battery Maintenance

Battery Removal & Installation

Prolonged Storage

Battery Charging

Troubleshooting