Mounting Instruction Throttle - Handicare Trophy Service Manual

5.7

Mounting instruction throttle

The gas throttle is an important part of the Trophy scooter. Correct dismounting and mounting of
the gas throttle is required. The following instructions describe the correct actions to be taken.
1. Unscrewing the gas throttle(s)/cover plate and the console.
1. Disconnect the batteries
2. Remove the console panel (1) (4 screws) and disconnect the console
panel harnesses.
3. Remove the tiller PCB (3) (3 screws).
4. Remove the front tiller cover (5) (4 screws) from the steering column
5. Remove the ty-rap which functions as a pull relief for the wiring.
6. Remove the screws (6) from the throttle levers (7). Take the throttle
levers out the steering wheel.
7. Guide the steering harness from the console. The tiller PCB should be
lifted to do this. Never pull on a throttle lever or on a connector. This
can result in serious product faults.
8. Disconnecting the gas throttle connector requires precise handling.
For the best result use a small flat screw driver. Push the tip of the
screwdriver under the foremost (longest) lip and gently pull the
connectors. The connectors will come loose and the gas throttle can
be removed.
2. Mounting the gas throttle
1. Assemble the two included white plastic bushes (7) in combination
with the two mounting screws (6).
2. Attach the connector of the gas throttle to the connector of steer
harness.
3. Guide the cable steer harness gently in the steer towards the console.
Guide the harness from the console. Make sure the gas throttle
connector is positioned inside the steering wheel metalwork.
The gas throttle can be assembled.
4. Assemble the gas throttle (7 and 6). WARNING: Assembly of the screws until
the black steering wheel material starts to deform. Afterwards the gas
throttle must be checked on normal freedom of movement. This can be
checked by moving the gas throttle to reverse and to forward direction. The
gas throttle must return by itself to its middle position. The gas throttle
should not stick! If the gas throttle sticks, loosen the screws a few turns,
until sticking of the gas throttle disappears.
If the problem still exists, please contact service department of Handicare.
5. Assemble the tiller pcb (3). (3 screws) ATTENTION: Place the gas throttle harnesses in the outermost corners
of the console. Make sure that no harness is visible through the middle hole of the PCB. (This is the space for
the speed switch on the console panel.)
6. Assemble the console panel (1) (4 screws). Connect the console panel harnesses. The harness from the speed
switch should be routed underneath the tiller PCB.
7. Assemble the pull relief with the supplied ty-rap to the steering column.
8. Assemble the tiller cover (5) (4 screws)
9. Connect the batteries.
10. Turn the scooter on and test the gas throttles. If in doubt, always contact the service department of
Handicare. Tel: +31 492 593897
Version 2012v2
Technical specifications
31