Colasit CHVS Operating Manual

Colasit CHVS Operating Manual

High pressure – plastic industrial fan

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OPERATING MANUAL
High pressure – Plastic industrial fan
Agent:
COLASIT AG – Faulenbachweg 63 – CH-3700 Spiez
Tel. : +41 33 655 61 61 – Fax : +41 33 654 81 61
e-mail: info@colasit.ch
COLASIT Order No.:
Fan Type:
Year of manufacture:
For use in Ex zones
TD-000 680-E
Page 1
Editione 2010 / Subject of alteration
Copyright by COLASIT AG Spiez
Not for use in Ex zones
Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61
CHVS / CHVK
COLASIT AG
Plastic construction
CH-3700 Spiez

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Summary of Contents for Colasit CHVS

  • Page 1 OPERATING MANUAL CHVS / CHVK High pressure – Plastic industrial fan Agent: COLASIT AG – Faulenbachweg 63 – CH-3700 Spiez Tel. : +41 33 655 61 61 – Fax : +41 33 654 81 61 e-mail: info@colasit.ch COLASIT Order No.:...
  • Page 2 Preface This operating manual is the driver's license for the operation of this COLASIT fan. It is the main source of information and also the safety guideline. It deserves your full attention - please read it carefully. The contents of this operating manual are subject to change without notice in order to take technical progress into account.
  • Page 3: Table Of Contents

    16.2 Assembly instructions for CHVS / CHVK with V-belt drive................20 Spare parts list.............................21 17.1 Spare parts list for CHVS / CHVK with direct drive ..................21 17.2 Spare parts list for CHVS / CHVK with V-belt drive..................22 Part 3: Certification ..............................23 Certification..............................23...
  • Page 4: Part 1: General

    COLASIT only guarantees the stability of materials under the condition that technological data was available before production. Any change in the conditions of use is only permissible after approval by COLASIT; otherwise this entails the loss of warranty. Any changes or repair work during the warranty period may only be made by our fitters or with our written consent.
  • Page 5: Safety Review

    The operating company defines his competencies and his area of responsibility. The safety inspector approves the fan for operation. COLASIT AG Page 5 Plastic construction Editione 2010 / Subject of alteration CH-3700 Spiez Copyright by COLASIT AG Spiez Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61...
  • Page 6: General Risk Matrix

    Please always use original spare parts and contact the manufacturer in any case of doubt. COLASIT AG Page 6 Plastic construction Editione 2010 / Subject of alteration CH-3700 Spiez Copyright by COLASIT AG Spiez Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61...
  • Page 7: Eu Conformity Of The Colasit Fan

    EU conformity of the COLASIT fan The fan was designed, built and tested to Directive 2006/42 EC. In addition to this EC Directive and EN standards which have the equivalent status of a Swiss standard, Swiss safety and accident-prevention regulations have also been taken into account.
  • Page 8: Explosion Protection

    COLASIT plastic fans are suitable for the conveyance of gases in Zone 1 or 2 (Equipment Category 1 or 2) depending on the model. COLASIT plastic fans are not suitable for the conveyance of gases in Zone 0 (Equipment Category 1).
  • Page 9: Fan Ex Marking

    The signed form must be kept by the safety officer or operating company. COLASIT also offers a comprehensive installation service for fans. Shipping, unpacking, inspection, storage The fan is completely assembled and can be delivered in a closed film wrapping.
  • Page 10: Installation, Design

    Connection ducting on the pressure side must be routed to prevent the backflow of foreign bodies, rainwater or condensate into the fan. To ensure this, please use the COLASIT condensate drain nozzles. Due to the possibility of noise nuisance, we recommend that the fan should not be installed in the immediate vicinity of workplaces.
  • Page 11: Drive

    If the frequency converter is not provided by COLASIT, the operator is responsible for the observance of the maximum rotational speed limit. In this case, COLASIT does not assume any liability for damage that can be attributed to exceeding the maximum rotational speed.
  • Page 12: Decomissioning

    If the intake and delivery ducts of the fan are dismounted for a longer period of time, the openings are to be closed off. COLASIT AG Page 12 Plastic construction Editione 2010 / Subject of alteration CH-3700 Spiez Copyright by COLASIT AG Spiez Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61...
  • Page 13: Performance

    0041 (0)33 654 81 61 e-mail info@colasit.ch Agent see page 1 COLASIT AG Page 13 Plastic construction Editione 2010 / Subject of alteration CH-3700 Spiez Copyright by COLASIT AG Spiez Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61...
  • Page 14: Spare Parts

    You will find important notes on the preparation of process instructions in various chapters of the operating manual. To help ensure the safe operation of the fan, COLASIT offers, as a service, the review of process instruction documents prepared by the operator.
  • Page 15: Faults And Fault Clearance

    Bearing was not lubricated regularly according to bearings maintenance instructions COLASIT AG Page 15 Plastic construction Editione 2010 / Subject of alteration CH-3700 Spiez Copyright by COLASIT AG Spiez Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61...
  • Page 16: Retrofittable Original Accessories

    - Wall console Part 2: Components Design and function CHVS / CHVK All impellers of this series are balanced out to better than Q6.3 according to VDI 2060. The casing with its thermoplastic rear panel is screwed onto the support base and can be easily dismantled for inspection or cleaning purposes.
  • Page 17: Dimension

    Dimension 15.1 Dimension of the CHVS / CHVK with direct drive CHVS CHVK 222.5 I Ø I Ø K Ø K Ø L Ø L Ø 65.5 69.5 73.5 64.5 68.5 COLASIT AG Page 17 Plastic construction Editione 2010 / Subject of alteration...
  • Page 18: Dimension Of The Chvs / Chvk With V-Belt Drive

    15.2 Dimension of the CHVS / CHVK with V-belt drive CHVS CHVK 222.5 H LG/RD 0 I Ø I Ø K Ø L Ø 65.5 69.5 73.5 64.5 68.5 R Ø COLASIT AG Page 18 Plastic construction Editione 2010 / Subject of alteration...
  • Page 19: Assembly Instructions

    Assembly instructions 16.1 Assembly instructions for CHVS / CHVK with direct drive 1. Bolt motor bracket together and attach motor 2. Mount back plate and impeller 3. Install casing Dismantle in the same way but in reverse order COLASIT AG...
  • Page 20: Assembly Instructions For Chvs / Chvk With V-Belt Drive

    16.2 Assembly instructions for CHVS / CHVK with V-belt drive 1. Install flanged bearings and reinforcement plates 2. Bolt motor bracket together and attach motor 3. Install V-belt drive. Tension drive belts. Mount back plate and impeller 4. Install casing and V-belt protection...
  • Page 21: Spare Parts List

    Spare parts list 17.1 Spare parts list for CHVS / CHVK with direct drive Support Motor plate Impeller Casing Back plate Motor Hub cap Reinforcement bracket COLASIT AG Page 21 Plastic construction Editione 2010 / Subject of alteration CH-3700 Spiez...
  • Page 22: Spare Parts List For Chvs / Chvk With V-Belt Drive

    17.2 Spare parts list for CHVS / CHVK with V-belt drive 1. Support 2. Reinforcement plates 3. Motor plate 4. Casing 5. Back plate 6. Impeller 7. Hub cap 8. Flange bearing unit 9. V-belt disks 10. V-belt 11. V-belt protection 12.
  • Page 23: Part 3: Certification

    Part 3: Certification Certification 18.1 EC Declaration of Conformity COLASIT AG Page 23 Plastic construction Editione 2010 / Subject of alteration CH-3700 Spiez Copyright by COLASIT AG Spiez Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61...
  • Page 24: Atex Declaration Of Conformity

    Wehntalerstrasse 3 CH-8057 Zürich COLASIT hereby certifies compliance with the basic health and safety requirements for the design and manufacture of equipment and protection systems for use for their intended purpose in explosive atmospheres in compliance with Annex II of the Directive.
  • Page 25 Declaration of Conformity No. TD-000 807 Description of appliance or protective system: The radial fans CHVS 63-250 ATEX (rated widths: 63/90/125/160/200/225) with direct drive and V-belt drive extract room air or process exhaust air. They are directly or indirectly driven by electric motors via V-belts.
  • Page 26: Other Certificates

    Other certificates The following certificates are enclosed with this operating manual: Design papers ATEX Certification/Inspection report for fan ATEX Certification/Inspection report for electric motor (if this was supplied by COLASIT) COLASIT AG Page 26 Plastic construction Editione 2010 / Subject of alteration...
  • Page 27: Form Fort He Correct Assembly Of Atex Fans

    Name of fitter:..........................Place and date: ..........................Signatur: ............................COLASIT AG Page 27 Plastic construction Editione 2010 / Subject of alteration CH-3700 Spiez Copyright by COLASIT AG Spiez Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61...

Table of Contents