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OPERATION MANUAL CMV 450 - 800 Plastic industrial fan Medium pressure - COLASIT AG Agent : Faulenbachweg 63 CH-3700 Spiez Tel.: +41 (0)33 655 61 61 Fax: +41 (0)33 654 81 61 info@colasit.ch www.colasit.ch For use in Ex zones Not for use in Ex zones...
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Preface This operating manual is the driver's license for operation of this COLASIT fan. It is the main source of information and also the safety guideline. It deserves your full attention - please read it carefully. The contents of this operating manual are subject to change without notice in order to take technical progress into account.
17.2 Assembly instructions for CMV 450-800 with V-belt drive................20 Spare parts lists ............................22 18.1 Spare parts list for CMV 450-800 with direct drive ..................22 18.2 Spare parts list for CMV 450-800 with V-belt drive ..................23 Part 3: Certification ..............................24 Certifications ..............................
Definition The term "COLASIT fan" stands for a Swiss high-quality product and contains all the components and individual parts as specified in the purchase order or in the material parts list, which, when assembled, form a functional unit.
COLASIT only guarantees the durability of materials on condition that technological data was available before production. Any change in the conditions of use is only permissible after approval by COLASIT; otherwise this will entail loss of warranty. Any changes or repair work during the warranty period may only be made by our fitters or with our written consent.
Please always use original spare parts and contact the manufacturer in any case of doubt. Page 6 COLASIT AG TD-000 796-E Plastic construction Edition 10/2019, Subject to alteration CH-3700 Spiez Copyright by COLASIT AG Spiez Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61...
EU conformity of the COLASIT fan The fan was designed, built and tested to Directive 2006/42/EC. In addition to this EU Directive and EN standards which have the equivalent status of a Swiss standard, Swiss safety and accident-prevention regulations have also been taken into account.
Explosion protection COLASIT plastic fans are suitable for the conveyance of gases in Zone 1 or 2 (Equipment Category 2 or 3) depending on the model. COLASIT plastic fans are not suitable for the conveyance of gases in Zone 0 (Equipment Category 1).
The signed form must be kept by the safety officer or operating company. COLASIT also offers a comprehensive installation service for fans. Shipping, unpacking, inspection, storage The fan is completely assembled and can be delivered in a closed film wrapping.
Connection ducting on the pressure side must be routed to prevent the backflow of foreign bodies, rainwater or condensate into the fan. To ensure this, please use the COLASIT condensate drain nozzles. Due to the possibility of noise nuisance, we recommend that the fan should not be installed in the immediate vicinity of workplaces.
When speed is controlled by means of a frequency converter, the maximum speed is limited by COLASIT to the value indicated on the manufacturer’s rating plate. If the frequency converter is not supplied by COLASIT, the operator is responsible for compliance with the maximum speed limitation. In this case, COLASIT will not assume any liability for damage that may be attributed to exceeding the maximum speed.
Page 12 COLASIT AG TD-000 796-E Plastic construction Edition 10/2019, Subject to alteration CH-3700 Spiez Copyright by COLASIT AG Spiez Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61...
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To carry out cleaning work, we recommend the production of a process instruction Page 13 COLASIT AG TD-000 796-E Plastic construction Edition 10/2019, Subject to alteration CH-3700 Spiez Copyright by COLASIT AG Spiez Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61...
You will find important instructions on how to produce process instructions in various chapters of this operating manual. To help ensure the safe operation of the fan, COLASIT offers the service of reviewing process instructions prepared by the operator Logbook For your own safety and as an aid to personal responsibility, we recommend the keeping of a logbook for the entire period during which the fan is in service.
- Condensats drains - Motor cover for outdoor installation - Splinter protection Fan identification The following rating plate is affixed to each COLASIT fan: Manufacturer Field for CE marking and applicable standards ATEX-identification, for details see the section on Explosion Protection Fan specifications: fan type, casing design, material of casing and impeller, order number and date of manufacture.
Dimensional drawings 16.1 Dimensions of the CMV 450-800 with direct drive Page 17 COLASIT AG TD-000 796-E Plastic construction Edition 10/2019, Subject to alteration CH-3700 Spiez Copyright by COLASIT AG Spiez Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61...
Assembly instructions 17.1 Assembly instructions for CMV 450-800 with direct drive 1. Attach support steel sheets including round steel plate and motor to base frame. 2. Place plastic back plate and impeller onto shaft with Taper- Lock bush and tighten.
17.2 Assembly instructions for CMV 450-800 with V-belt drive 1. Attach support steel sheets including round steel plate, pedestal bearing and shaft to base frame. 2. Place plastic back plate and impeller onto shaft with Taper- Lock bushing and tighten.
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Dismantling in the same way but in reverse order Page 21 COLASIT AG TD-000 796-E Plastic construction Edition 10/2019, Subject to alteration CH-3700 Spiez Copyright by COLASIT AG Spiez Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61...
Spare parts lists 18.1 Spare parts list for CMV 450-800 with direct drive Support Base frame Back plate Support construction Impeller with Taper-Lock bushing Motor plate and hub cap Casing Motor Support bracket Front steel plate Round steel plate Page 22...
18.2 Spare parts list for CMV 450-800 with V-belt drive Base frame Support bracket Support construction Front steel plate Motor plate with bracket Base rails Pedestal bearing Sliding rails Shaft Motor Shaft protection V-belt protection steel plate Round steel plate...
Wehntalerstrasse 3 CH-8057 Zürich COLASIT hereby certifies compliance with the basic health and safety requirements for the design and manufacture of equipment and protection systems for use for their intended purpose in explosive atmospheres in compliance with Annex II of the Directive.
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Declaration of Conformity No. TD-000 745 Description of appliance or protective system The radial fans CMV 450-800 ATEX with direct drive and V-belt drive extract room air or process exhaust air. They are directly or indirectly driven by electric motors via V-belts.
Datasheet of the fan If ATEX version additionally: • ATEX Certification/Inspection report for fan (see 19.2) • ATEX Certification/Inspection report for electric motor (if this was supplied by COLASIT) Page 27 COLASIT AG TD-000 796-E Plastic construction Edition 10/2019, Subject to alteration...
Name of fitter: ........................... Place and date:..........................Signatur: ............................Page 28 COLASIT AG TD-000 796-E Plastic construction Edition 10/2019, Subject to alteration CH-3700 Spiez Copyright by COLASIT AG Spiez Phone +41 (0)33 655 61 61 Fax +41 (0)33 654 81 61...
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