Rice Lake DC-190 Operation Manual

Rice Lake DC-190 Operation Manual

Counting scales

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When Accuracy Counts
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DC- 1 90
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M a a a a n n n n u u u u a a a a l l l l
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73352

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Summary of Contents for Rice Lake DC-190

  • Page 1 DC- 1 90 C C C C o o o o u u u u n n n n t t t t i i i i n n n n g g g g S S S S c c c c a a a a l l l l e e e e When Accuracy Counts O O O O p p p p e e e e r r r r a a a a t t t t i i i i o o o o n n n n M...
  • Page 3: Table Of Contents

    CONTENT General Specification Overall Dimension DC 190 Indicator S-X Platform Pole Type Bench Type Keysheet And Display Layout Initial Set Up Set Up 4.1.1. DC 190 Bench Type Set Up 4.1.2. DC 190 Pole Type Set Up Location of Span Switch and Connector Default SPEC Customer Specification Setting Weigh &...
  • Page 4 Barcode Scanner Connection General Specification Default Spec for Barcode Scanner Pin Configuration Input Data 9.4.1 3 Line Barcode 9.4.2 Barcode Scanning Mode Header Code Z Command Code RS232 Related SPEC List Barcode Sample Force Balance Connection 10.1 General Specification 10.2 Calibration of Scale 10.3 Force Balance SPEC Setting...
  • Page 5: General Specification

    DC 190 GENERAL SPECIFICATION GENERAL SPECIFICATION Model DI 190 ( Indicator) DC 190 (Pole / Bench) Dimension Indicator 142 (L) X 310 (W) X 88 (H) Pole 415 (L) X 420 (W) X 455 (H) Bench 415 (L) X 435 (W) X 120 (H) Capacity Single Loadcell (Pole / Bench - SX Platform) 500g, 1 Kg, 2.5 Kg, 5 Kg, 10 Kg, 25 Kg, 50 Kg...
  • Page 6: Overall Dimension

    DC 190 OVERALL DIMENSION OVERALL DIMENSION DC 190 INDICATOR S-X PLATFORM...
  • Page 7: Pole Type

    DC 190 OVERALL DIMENSION POLE TYPE POLE TYPE WITH 1 SCALE POLE TYPE WITH 2 SCALES...
  • Page 8: Bench Type

    DC 190 OVERALL DIMENSION BENCH TYPE BENCH TYPE WITH 1 SCALE BENCH TYPE WITH 2 SCALES...
  • Page 9: Keysheet And Display Layout

    DC 190 KEYSHEET AND DISPLAY LAYOUT KEYSHEET AND DISPLAY LAYOUT KEY FUNCTION Turn on and off the machine. Change the maintenance and weighing mode To reset the zero point of the scale. To clear the data of entries and unit weight. To set and clear the tare weight To compute unit weight by sampling To switch between different scales...
  • Page 10 DC 190 KEYSHEET AND DISPLAY LAYOUT INDICATOR LAMPS ZERO When the gross weight is zero When tare weight is set GROSS When [Gross/Net] is pressed INSUFF When net weight is below a specific percentage of capacity weight RECOM When unit weight re -computing is possible MEMORY When quantity is being accumulated or when memory overflows MODE...
  • Page 11: Initial Setup

    DC 190 INITIAL SETUP INITIAL SETUP SET UP Remove this load cell stopper screw and nut before proceed. BOTTOM OF S-X PLATFORM 4.1.1 DC 190 BENCH TYPE SET UP Part need : DC 190 Indicator S-X Platform Bracket AG DC 190 S-X Platform Bracket AG...
  • Page 12: Dc 190 Pole Type Set Up

    DC 190 INITIAL SETUP 4.1.2 DC 190 POLE TYPE SET UP Parts need : DC 190 Indicator S-X Platform DC 190 Indicator Assy AA Bracket BA Bracket BG Case BA Case BB Case BC Grommet AH Leg (A)-2 Pipe AA Bracket BA 4 x screws Case BC...
  • Page 13: Location Of Span Switch And Connector

    DC 190 INITIAL SETUP LOCATION OF SPAN SWITCH AND CONNECTOR. ** A sealing screw is screw onto the span switch hole. Please remove the screw to access to the span switch. Back view of DC 190 Top view of DC 190 DEFAULT SPEC To default to the country specification KEY T0...
  • Page 14: Customer Specification Setting

    DC 190 INITIAL SETUP CUSTOMER SPECIFICATION SETTING To change or view the Customer SPEC Data. KEY T0 DISPLAY 1 2 3 4 5 PRESS WEIGHT UNIT WEIGHT QUANTITY 0.0000 x At maintenance mode [REZERO] SPC00 0 0 0 0 At Customer + [1][4][1] Specification Mode SPC01...
  • Page 15: Internal Count And A/D Count

    DC 190 INITIAL SETUP INTERNAL COUNT AND A/D COUNT To check the internal count of the A / D. KEY TO DISPLAY 1 2 3 4 5 PRESS WEIGHT UNIT WEIGHT QUANTITY PROG x At maintenance mode [REZERO] + 50000 x x Unit weight display the [*][*][+] internal count while the...
  • Page 16: Specification List

    DC 190 SPECIFICATION LIST SPECIFICATION LIST (BASED ON VERSION 6.87) SOFTWARE VERSION REVISION MODIFICATION DETAIL SOFTWARE NUMBER VERSION 0.00 FIRST RELEASE OF NEW SPEC LIST Ver1.04, Ver1.06 & Ver2.11 0.01 Removed DP122 spec and replace by LP2622 Ver2.15 and above Add SPEC39 bit 0 0.02 Battery 1&2 Spec (SPEC32 bit 2, SPEC39 bit 1)
  • Page 17: Customer Specification

    DC 190 SPECIFICATION LIST CUSTOMER SPECIFICATION ([REZERO]+[1][4][1]) SPEC NO BIT 3 BIT 2 BIT 1 BIT 0 Tare when Scale Digital Tare Change Accumulation 0 : Not Used 0: Not Used 0: Old Tare (*2) 0: No (*2) 1: New Tare 1: Yes Power Auto Off Function 0 0 0 0...
  • Page 18 DC 190 SPECIFICATION LIST SPEC NO Bit 3 Bit 2 Bit 1 Bit 0 RS232C Stop Bit Printer Type RS232C Parity Bit (PC/Printer) (V2.xx) (PC/Printer) (Optional) 0 : TVP Printer/ (Optional) 0 : 1 bit Eltron LP2622 or 0 0 : No 1 0 : Not Used 1 : 2 bits LP2722...
  • Page 19: Weight & Measure Specification

    DC 190 SPECIFICATION LIST WEIGHT & MEASURE SPECIFICATION ([REZERO]+[1][4][2]) Please turn ON the span switch before proceed. SPEC NO BIT 3 BIT 2 BIT 1 BIT 0 Minimum Display (Scale 1) Minimum Display (Scale 2) 0 0 : 2 1 0 : 5 0 0 : 2 1 0 : 5 0 1 : 1...
  • Page 20 DC 190 SPECIFICATION LIST SPEC NO BIT 3 BIT 2 BIT 1 BIT 0 Loadcell Sensitivities Selection (mV/V) (Scale 1) 0 0 0 0 4.00 0 0 0 1 3.76 0 0 1 0 3.52 0 0 1 1 3.28 0 1 0 0 3.04 0 1 0 1...
  • Page 21 DC 190 SPECIFICATION LIST SPEC NO BIT 3 BIT 2 BIT 1 BIT 0 Loadcell Type A/D Board (Scale 2) (Scale 2) 0 0 : Normal 0 : For Standard or 0 1 : Prevent from Small Vibration / 0 : Not Used Normal Loadcell Fast Change in Display 1 : For Abnormal...
  • Page 22 DC 190 SPECIFICATION LIST ** NOTE for SPEC 00 to SPEC 39 *1) The Baud Rate, Data Length, Stop Bit and Parity setting for PC based on SPEC 08 and SPEC 09. Also, when pressing valid print ‘*’, ‘+’ & ‘-’ key, the scale will send data to PC. *2) When SPEC 02 bit 1 set to ‘0’...
  • Page 23: Multi-Drop Host Communication Specification

    DC 190 SPECIFICATION LIST MULTI-DROP HOST COMMUNICATION SPEC ([REZERO]+[1][4][3]) SPEC NO BIT 3 BIT 2 BIT 1 BIT 0 Scale Address (Most Significant Digit 0 to 9 – Maximum 3) Scale Address (Least Significant Digit 0 to 9) Save In Local Memory Clear Display for Multi-Drop Host 0 : No...
  • Page 24: Pc Connection

    This new protocol is specially designed to cater for multi-scale to PC communication through the Digi Track N Print (TNP) software. In order to use the new protocol, SPEC42 bit 0 must be set to 1 else the DC190 will use the old protocol for communication.
  • Page 25 DC 190 PC CONNECTION The REQUEST/UPDATE CODE fields can only be represented by the following codes: REQUEST/UPDATE CODE DATA <EOT> End of Transmission (No Error) <ESC> End of Transmission (Error Occurred) <ENQ> DC190 request for data <STX> PC or DC190 send data <DC1>...
  • Page 26 DC 190 PC CONNECTION In order to use the new protocol you must set the following SPEC: Communication SPEC : SPEC 8 to 13 and 19 SPEC NO Bit 3 Bit 2 Bit 1 Bit 0 RS232C Connection RS232C Data Length RS232C Baud Rate (Force Balance) (PC/Force Balance)
  • Page 27 DC 190 PC CONNECTION Multi-Drop Host Communication SPEC : (SPEC 40 to 44) SPEC NO BIT 3 BIT 2 BIT 1 BIT 0 Scale Address (Most Significant Digit 0 to 9 – Maximum 3) Scale Address (Least Significant Digit 0 to 9) Save In Local Clear Display for Multi-Drop Host...
  • Page 28 DC 190 PC CONNECTION There are 2 type of Headers which is controlled by SPEC 13 bit 3 Header Code (SPEC 13 bit 3 set to 0) Title (SPEC 13 bit 3 set to 1) HEADER WITH HEADER CODE (SPEC 13 bit 3 set to 0) Header Code is sent before the “data”...
  • Page 29: Without Header

    DC 190 PC CONNECTION (ii) HEADER WITH TITLE Title is sent before the data to indicate type of the data. This can be used only when RS232 Output is set to Counting Condition, With Header and Title. The following type of data can be sent: Title Data NET WEIGHT...
  • Page 30: Data

    DC 190 PC CONNECTION 6.2.3 DATA ID Code Parts Code is only sent when a PLU is called during the Counting Mode. No of digit is from 1 to 32 digits. If the ID code is less than 32 digits, then the rest of the data will be filled with space (20H).
  • Page 31 DC 190 PC CONNECTION (iii) Gross Weight Variable Length - Max 5 digits and 1 decimal point. (iv) Net Weight Variable Length - Max 5 digits and 1 decimal point. Unit Weight Variable Length - Max 5 digits and 1 decimal point. (vi) Tare Weight Variable Length –...
  • Page 32 DC 190 PC CONNECTION Byte: Bit # If set to 1 If set to 0 Bit 0 Network Printer Local Printer Bit 1 Re-print TNP Labels No Re-print Bit 2 Don’t Print Label Print Label Bit 3 Bit 4 Bit 5 Bit 6 Always set to “1”...
  • Page 33 DC 190 PC CONNECTION (xvi) Scale Address 2 digits. (xvii) Job Schedule Number 4 digits. (xviii) Error Message Type 2 digits. (xix) Download SPEC 80 digits. The scale will not modify or update SPEC 20 to SPEC 39 because these are the Weight and Measurement SPECs which are not allowed to be modified.
  • Page 34: Wire Configuration

    DC 190 PC CONNECTION WIRE CONFIGURATION 9 PIN D-SUB CONNECTOR 25 PIN D-SUB CONNECTOR 8 PIN DIN PLUG BACK VIEW (FEMALE) BACK VIEW (FEMALE) BACK VIEW (MALE) DC 190 9 PIN D-SUB (FEMALE) 8 PIN DIN (MALE) SIGNAL SIGNAL 25 PIN D-SUB (FEMALE) 8 PIN DIN (MALE) SIGNAL SIGNAL...
  • Page 35: Printer Connection

    DC 190 PRINTER CONNECTION PRINTER CONNECTION DC 190 can be connected to TVP Printer / ELTRON Printer LP2622 and LP2722, and SE250 / EPSON Printer. CONNECTION TO TVP / ELTRON PRINTER Set the following SPEC : Baud Rate : 9600 (SPEC 10 bit 1 &...
  • Page 36: Rs232 Related Spec List

    DC 190 PRINTER CONNECTION RS232 RELATED SPEC LIST : SPEC 8 to 13 The following SPEC must be set correctly for DC190 to communicate with the Printer. SPEC NO Bit 3 Bit 2 Bit 1 Bit 0 RS232C Connection RS232C Data Length RS232C Baud Rate (Force Balance) (PC/Force Balance)
  • Page 37 DC 190 PRINTER CONNECTION Export Default SPEC: SPEC 8 : 0010 SPEC 9 : 0011 SPEC 10: 0010 SPEC 11: 0011 SPEC 12: 0000 SPEC 13: 0000 Note: SPEC10 bit 3 for RS232 Connection is disabled in Default SPEC. SPEC 13 bit 0, 1 & 2 need to be changed before using the Printer.
  • Page 38: Wire Configuration

    DC 190 PRINTER CONNECTION WIRE CONFIGURATION 9 PIN D-SUB 25 PIN D-SUB CONNECTOR 8 PIN DIN PLUG BACK VIEW (FEMALE) BACK VIEW (FEMALE) BACK VIEW (MALE) Printer DC 190 9 PIN D-SUB (FEMALE) 8 PIN DIN (MALE) SIGNAL SIGNAL 25 PIN D-SUB (FEMALE) 8 PIN DIN (MALE) SIGNAL SIGNAL...
  • Page 39: Set Point Connection

    DC 190 SET POINT CONNECTION SET POINT CONNECTION The number of set point can be set by changing the SPEC setting. The maximum number of set point is 6. It needs an external voltage (5~24 V) to drive the Set Points. PIN CONFIGURATION SIGNAL Set Point 1...
  • Page 40: Set Point Set Up

    DC 190 SET POINT CONNECTION SET POINT SET UP External Voltage (5 ~ 24 V) LED 1 LED 2 LED 3 Below is a chart that show when the LEDs will be light up in latch and no latch condition as per above set up when set point is reach.
  • Page 41 DC 190 BARCODE SCANNER CONNECTION BARCODE SCANNER CONNECTION DC 190 can support these Barcode Scanners : TTL TYPE (AA ONLY) Pen Scanner - TESCO TE610RN – Support up to 12 digits *REMARK : Short 2-3 of JP1 and 1-2 of JP2 on Main board TWB-01900 when using TTL Barcode Scanner.
  • Page 42: Input Data

    DC 190 BARCODE SCANNER CONNECTION INPUT DATA FORMAT With Header Header Data Without header (Can scan ID Code only) Data 9.4.1 3 LINES BARCODE DC 190 can support 3 Line Barcode (Must be in the Header) Line 1 : Space Header Data1 Line 2:...
  • Page 43: Z Command Code

    DC 190 BARCODE SCANNER CONNECTION The Header Code is used to indicate the type of data that are being scanned. The table below shows the Header Code for different data. Only these Header Codes are accepted for Barcode Scanning. Header Code ASCII Code Data Header Code...
  • Page 44: Barcode Sample

    DC 190 BARCODE SCANNER CONNECTION RS232C RELATED SPEC LIST : SPEC 14 to 15 The following SPEC must be set correctly for DC190 to communicate with the Barcode Scanner SPEC NO Bit 3 Bit 2 Bit 1 Bit 0 RS232C Connection RS232C Data Length RS232 Baud Rate (Barcode Scanner)
  • Page 45: Force Balance Connection

    DC 190 FORCE BALANCE CONNECTION FORCE BALANCE CONNECTION DC 190 can support these Force Balances : Japan Version Only : SHG 300 (fixed 7 data bits, 1 stop bit and even parity) Max Capacity 310g Minimum Display 0.001g HR 60 Max Capacity Minimum Display 0.1g...
  • Page 46: Force Balance Spec Setting

    DC 190 FORCE BALANCE CONNECTION For HR60 Place 60g on DC190. Enter 60.000 on DC190 and press * key After Calibration, Exit by pressing Mode key. OHAUS EXPLORER : Preparation For EXPLORER Perform Initial Setup For EXPLORER according to its Service Manual. Set the RS232 setting in EXPLORER.
  • Page 47 DC 190 FORCE BALANCE CONNECTION Export Default SPEC: SPEC 08: 0010 SPEC 09: 0011 SPEC 13: 0000 SPEC 19 0000 Note: SPEC 08 bit 3 for RS232 Connection is disabled in Default SPEC. SPEC 13 bit 0, 1 & 2 need to be changed before using the Force Balance.
  • Page 48: Wire Configuration

    DC 190 FORCE BALANCE CONNECTION 10.4 WIRE CONFIGURATION 9 Pin D-Sub Connector 9 Pin D-Sub Connector 8 Pin DIN Connector Back View (Male) Back View (Female) Back View (Male) DC 190 SHG300 8 Pin DIN (Male) 8 Pin DIN (Male) SIGANL SIGNAL DC 190...
  • Page 49: Circuit Diagram

    DC 190 CIRCUIT DIAGRAM CIRCUIT DIAGRAM 11.1 BLOCK DIAGRAM 11.1.1 WITH MAINBOARD TWB-01900...
  • Page 50: With Mainboard Twb-01901

    DC 190 CIRCUIT DIAGRAM 11.1.2 WITH MAINBOARD TWB-01901...
  • Page 51: Dc 190 Main Board Twb-01900-3

    DC 190 CIRCUIT DIAGRAM 11.2 DC 190 MAIN BOARD TWB-01900-3 (PAGE 1 OF 3)
  • Page 52 DC 190 CIRCUIT DIAGRAM 11.2.1 DC 190 MAIN BOARD TWB-01900-3 (PAGE 2 OF 3)
  • Page 53 DC 190 CIRCUIT DIAGRAM 11.2.2 DC 190 MAIN BOARD TWB-01900-3 (PAGE 3 OF 3)
  • Page 54: Dc 190 Main Board Twb-01901-0

    DC 190 CIRCUIT DIAGRAM 11.3 DC 190 MAIN BOARD TWB-01901-0 (PAGE 1 OF 4)
  • Page 55 DC 190 CIRCUIT DIAGRAM 11.3.1 DC 190 MAIN BOARD TWB-01901-0 (PAGE 2 OF 4)
  • Page 56 DC 190 CIRCUIT DIAGRAM 11.3.2 DC 190 MAIN BOARD TWB-01901-0 (PAGE 3 OF 4)
  • Page 57 DC 190 CIRCUIT DIAGRAM 11.3.3 DC 190 MAIN BOARD TWB-01901-0 (PAGE 4 OF 4)
  • Page 58: Dc 190 A/D Board Twb-01930-1

    DC 190 CIRCUIT DIAGRAM 11.4 DC 190 A/D BOARD TWB-01930-1...
  • Page 59: Dc 190 Filter Board Twb-01940-0

    DC 190 CIRCUIT DIAGRAM 11.5 DC 190 FILTER BOARD TWB-01940-0...
  • Page 60: Dc 190 A/D Connector Board Twb-01950-1

    DC 190 CIRCUIT DIAGRAM 11.6 DC 190 A/D CONNECTOR BOARD TWB-01950-1...
  • Page 61: Dc 190 Connector Board Twb-01921-1

    DC 190 CIRCUIT DIAGRAM 11.7 DC 190 CONNECTOR BOARD TWB-01921-1...
  • Page 62: Dc 190 Rs232 / 4 Line Interface Board Twb-01970-0

    DC 190 CIRCUIT DIAGRAM 11.8 DC 190 RS232 / 4 LINE INTERFACE BOARD TWB-01970-0 (PAGE 1 OF 2)
  • Page 63 DC 190 CIRCUIT DIAGRAM 11.8.1 DC 190 RS232 / 4 LINE INTERFACE BOARD TWB-01970-0 (PAGE 2 OF 2)
  • Page 64: Dc 190 Key Board Tpb-1672-3

    DC 190 CIRCUIT DIAGRAM 11.9 DC 190 KEY BOARD TPB-1672-3...
  • Page 65: Dc 190 Power Board Twb-01911-1

    DC 190 CIRCUIT DIAGRAM 11.10 DC 190 POWER BOARD TWB-01911-1...
  • Page 66: Appendix A

    DC 190 APPENDIX A APPENDIX A Teraoka Teraoka Teraoka ASCII Char ASCII Char ASCII Char Code Code Code À Å “ £ Ê & Ì Î ‘ Ò...
  • Page 67 DC-190 Limited Warranty Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in materials and workmanship for one year.

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Digi dc-190

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