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Rice Lake DIGI DC-150 Operation Manual
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Rice Lake DIGI DC-150 Operation Manual

Rice Lake DIGI DC-150 Operation Manual

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When Accuracy Counts
O p p p p e e e e r r r r a a a a t t t t i i i i o o o o n n n n M
O O O
All manuals and user guides at all-guides.com
DC- 1 50
C C C C o o o o u u u u n n n n t t t t i i i i n n n n g g g g S S S S c c c c a a a a l l l l e e e e
M a a a a n n n n u u u u a a a a l l l l
M
M
73346

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  • Page 1 All manuals and user guides at all-guides.com DC- 1 50 C C C C o o o o u u u u n n n n t t t t i i i i n n n n g g g g S S S S c c c c a a a a l l l l e e e e When Accuracy Counts O O O O p p p p e e e e r r r r a a a a t t t t i i i i o o o o n n n n M...
  • Page 2 All manuals and user guides at all-guides.com GENERAL SPECIFICATIONS 1.1 MODE FLOW CHART 1.2 SPECIFICATION 1.3 OVERALL VIEW 1.4 LABEL FORMAT AND LABEL SET UP 1.5 GENERAL EXPLANATION opermode.doc 9/4/98...
  • Page 3 All manuals and user guides at all-guides.com OPERATION MODE − − − − TABLE OF CONTENTS SECTION 1. PAGE GENERAL 1.0.1 DESCRIPTION MODE FLOW CHART SPECIFICATION 1.3.1 OVERALL VIEW 8 & 9 1.3.2 DISPLAY & KEYS 1.3.3 KEY FUNCTION IN OPERATION MODE 11-13 LABEL FORMAT AND LABEL SET UP 14 - 15...
  • Page 4 All manuals and user guides at all-guides.com 1.0. GENERAL 1.0.1 DESCRIPTION The DC-150 counting scale offers a practical solution to a full range of precision counting applications. There are a variety of models available ranging from a weight capability of 0.5 lb. through 100 lb. utilizing an internally mounted load cell and a full range from 0.5 to 50,000 lb.
  • Page 5 All manuals and user guides at all-guides.com 1. MODE FLOW CHART OPERATION MODE Receiving Operation (Manual / Auto Job Operation) Shipping Operation (Manual / Auto Job Operation) Checking Operation (Manual / Auto Job Operation) PROGRAM MODE ID Code Programming Date & Time Setting Set Point Setting Field Titles Programming (No.1 ~ No.16 titles) Pre-printing Name Programming...
  • Page 6 All manuals and user guides at all-guides.com SPECIFICATION - Version 2.00 MODEL CAPACITIES All Weight in Pounds Resolutions Platform Remote Optional MODEL Capacity Wgt. Counting Dimensions Scale Apparatus 0.0001 0.000001 6” x 8” 0.0001 0.000002 6” x 8” 0.0002 0.000005 7”...
  • Page 7 All manuals and user guides at all-guides.com SCALE SPECIFICATIONS * WEIGHING DEVICE Cantilever Load Cell * DISPLAY DEVICE Fluorescent Display * COUNT RESOLUTION : 1/500,000 * WEIGHT RESOLUTION : 1/10,000 , 1/5,000 , 1/2,500 MEMORY SPECIFICATIONS * STANDARD 385 ITEM MEMORY. * OPTIONAL Expanded 3,080 ITEM MEMORY.
  • Page 8 All manuals and user guides at all-guides.com PRINTER THERMAL DIRECT PRINT * 0.135 mm x 0.135 mm SQUARE DOT HEAD * 66 mm WIDE HEAD = (2.5”) * 448 DOTS/LINE IN/PER/MIN SPEED * AUTO ALIGNING LABEL * LABEL PEEL BAR * TAKE-UP REEL * CASSETTE LOADING * PAPER CUTTER...
  • Page 9 All manuals and user guides at all-guides.com OVERALL VIEW SIDE VIEW 3. NAME EACH PART 1. MAIN SWITCH A. REMOTE LOAD CELL -1 or 3 2. SCALE 1 B. REMOTE LOAD CELL-2 3. SCALE 2 C. PC COMMS / MODEM 4.
  • Page 10 All manuals and user guides at all-guides.com...
  • Page 11 All manuals and user guides at all-guides.com 4. DISPLAY and KEYBOARD INDICATORS MEANINGS ZERO Weight is zero STABLE Weight is stable Presence of a tare weight Scale weighing in kg mode.( Default is lb. mode.) SCALE 1~3 Scale Platform that is in use INSUFF Sample size is too small to calculate Unit Weight RECOMP.
  • Page 12 All manuals and user guides at all-guides.com 1.3.3 FUNCTION OF KEYS NUMERIC KEYS Key numerical values into the system. • DECIMAL POINT I N/OUT Enter decimal point when entering data Toggle between in, out, non add operation together with [SHIFT DOWN] key in operation mode.
  • Page 13 All manuals and user guides at all-guides.com UNIT WEIGHT Enter weight per 1000 count of pieces or is pressed after enter a weight value. UNIT Toggles the data files to program or access WEIGHT → → → → Move the triangle cursor to Right. SCALE SCALE Toggles between the scales, if the system is with pural scales.
  • Page 14 All manuals and user guides at all-guides.com SPACE SPACE Enters SPACE in alphabetical data entry. Toggles the display between pound (lb) and kilogram (kg). This function is lb / kg available in LB version. Prints TEST LABEL (ITEM LABEL) in programming FREE FORMAT SHIFT DOWN + DESIGNATED KEY SHIFT Change the key functions to the lower line of Alphabet keys.
  • Page 15 All manuals and user guides at all-guides.com 5. LABEL SIZE AND SET UP 6. SPECIFICATION OF LABELS AND RECEIPT PAPER Outer diameter of rolls : 105 mm = 4-1/4” Inner diameter of rolls : 40 mm = 1- /8” Width of receipt rolls : 66 mm = 2-11/16”...
  • Page 16 All manuals and user guides at all-guides.com LABEL & PAPER ROLL SET UP 1. Remove front panel of printer. 2. Release thermal head block by pulling down the plastic lock. 3. Open the right side door of printer block by pushing in panel & releasing. 4.
  • Page 17 All manuals and user guides at all-guides.com 9. GENERAL EXPLANATION OVERVIEW OF SHELF LOCATION PATTERN. The shelf location number for each inventory item can be programmed into the DC-150 and labels can be printed for each shelf location. The Location of parts can be identified with EIGHT AlphaNumeric digits. The first 2 digits are fixed for scale number.
  • Page 18 All manuals and user guides at all-guides.com OVERVIEW OF SET POINT OUTPUT Two target values can be programmed for each ID CODE in Memory. A beep sounds to indicate when the target value is reached. (SET1/SET2.) The combination of SET1 and SET2 can be selected as follows in Maintenance mode. COMBINATION SET POINT 1 SET POINT 2...
  • Page 19 All manuals and user guides at all-guides.com REMOVE THE LOCKING SCREW FOR LOAD CELL The load cell is locked with socket screw and nut during transportation. Please remove the locking screw, nut and the metal plate during set up as shown in the following drawing. 1.1.
  • Page 20 All manuals and user guides at all-guides.com SOFTWARE VERSION RECALL (Ver. 2.00 and above) Software Version recall may be used on any DC-150 with software version 2.00 and above. 1. Press [MODE] key. OPERATION MODE Any Mode may be displayed. 2.
  • Page 21 All manuals and user guides at all-guides.com Unit Weight Entry Unit Weight Entry by Sampling 1. Place sample pieces on scale. 0.0150 Ex.) 0.015kg ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ .
  • Page 22 All manuals and user guides at all-guides.com 17. Unit Weight Entry by Numeric Keys 1. Stand-by Status 0.0000 ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.
  • Page 23 All manuals and user guides at all-guides.com 18. Tare Weight Entry 19. One Touch Tare Entry 1. Stand-by Status 0.0000 ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ .
  • Page 24 All manuals and user guides at all-guides.com 21. Part Number Entry 1. Stand-by Status 0.0000 ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.
  • Page 25 All manuals and user guides at all-guides.com 23. Lot Number Entry 1. Stand-by Status 0.0000 ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.
  • Page 26 All manuals and user guides at all-guides.com 24. Sequence Number Entry 1. Stand-by Status 0.0000 ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.
  • Page 27 All manuals and user guides at all-guides.com 26. Parts Counting Operation 27. Single Transaction 1. After entering unit weight by any method. 0.0000 0.1233 ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ .
  • Page 28 All manuals and user guides at all-guides.com 28. Multiple Transaction (Accumulation) 1. After entering unit weight by any method. 0.0000 0.1233 ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.
  • Page 29 All manuals and user guides at all-guides.com 29. Batch Label Print 1. After entering unit weight by any method. 0.0000 0.1233 ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.
  • Page 30 All manuals and user guides at all-guides.com 1.14 Selecting Label Format This procedure may be done in operation mode as a temporary change. Refer to Print Specs no. 33 for permanent setting (standard specs only) 1. Stand-by Status 0.0000 ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇...
  • Page 31 All manuals and user guides at all-guides.com 31. Gross Weight Display 1. After entering unit weight and tare weight 0.0000 0.1233 by any method. ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ .
  • Page 32 All manuals and user guides at all-guides.com 32. Auto Job Operation Mode In Auto Job Module, the operator can be GUIDED by a systematic prompting for his work flow pattern that has been selected from the available function list. By pressing only the [ENTER] key the operator will be advanced through the sequence of operations that has been set in the pattern of operation.
  • Page 33 All manuals and user guides at all-guides.com 1.16 Auto Job Operation Mode ( continued 8. Place parts on platter. 0.0240 0.1230 ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 9.
  • Page 34 All manuals and user guides at all-guides.com 2. PROGRAM MODE How To Enter The Data Into Memory. 2.1. HOW TO ENTER PROGRAM MODE 2.2. KEY OPERATION IN PROGRAM MODE 2.3. I.D. CODE PROGRAMMING DATE & TIME PROGRAMMING SET POINT PROGRAM FIELD TITLES PROGRAMMING PRE-PRINTING PROGRAMMING COPY FORMAT PROGRAMMING...
  • Page 35 All manuals and user guides at all-guides.com SELECTION 2 PROGRAM MODE TABLE OF CONTENTS PAGE HOW TO ENTER PROGRAM MODE KEY FUNCTION IN PROGRAM MODE ID PROGRAMMING 2.3.1. ID CODE DATA STORAGE IN MEMORY 2.3.2. PROGRAMMING ID CODE ITEM DATA 37-43 2.3.3.
  • Page 36 All manuals and user guides at all-guides.com HOW TO ENTER PROGRAM MODE WEIGHT UNIT WEIGHT QUANTITY 0 . 0 0 ∇ ∇ ∇ ∇ ∇ • • • • • • • • • • • • • • • • • • • • ZERO IN OUT 1 (SCALE)
  • Page 37 All manuals and user guides at all-guides.com KEY FUNCTION IN PROGRAM MODE [MODE] Key : To return to the initial screen of each mode without saving programed data. [AUTO/MANUAL] Key : To return to the previous screen in programming. [∗ ∗ ∗ ∗ /ENTER] Key : To enter the next screen in each file.
  • Page 38 All manuals and user guides at all-guides.com ID CODE PROGRAMMING All the following programmable Data Items are linked to ID CODE. 1. ID CODE Max. 16 digit Alpha-Numeric data. 2. UNIT WEIGHT --- Max. 5 digit Numeric data and decimal point. Unit weight can be entered by using sample counting or direct key PRESS [UNIT WEIGHT/→...
  • Page 39 All manuals and user guides at all-guides.com 36. 2.3.1 ID CODE - DATA STORAGE IN MEMORY ID Code allows you to store information in memory through program mode. The following information may be programmed in each ID Code data storage address. The field length will vary with each line of data from one digit to 32 digits.
  • Page 40 All manuals and user guides at all-guides.com 2.3.2 PROGRAMMING ID CODE ITEM DATA Select Program Mode then enter the following sample data for practice operation. ID CODE = ABC-100 125 PARTS NUMBER = H1-1357E-01 PARTS NAME = ELECTROLYTIC CAPACITOR UNIT WEIGHT = 1.5 lbs LOCATION = 01-15-07-1-E...
  • Page 41 All manuals and user guides at all-guides.com Ie: PRACTICE ENTERING ID CODE ITEM DATA IN PROGRAM MODE. ENTER ID CODE 1. Select ID CODE file and press [∗ ∗ ∗ ∗ / ENTER] key..... Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 2.
  • Page 42 All manuals and user guides at all-guides.com LOCATION NUMBER ENTRY FOR ID CODE ( 8 ) 0 1 1 5 0 7 1 E 8. Enter location number with key entry. i.e.) 01-15-07-1-E ..... NO DASHES - AUTOMATICALLY INSERTED Z S N K 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 9.
  • Page 43 All manuals and user guides at all-guides.com SET POINTS ENTRY FOR ID CODE S.P= 14. Press [SHIFT ↓ ↓ ↓ ↓ ] key then [F/ SET POINT key within 3 seconds. ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ i.e.) 300PCS (Value *1)/ 80% (Value *2) .
  • Page 44 All manuals and user guides at all-guides.com IN / OUT / NON-ADD ENTRY TO ID CODE 21. Enter Auto job pattern number. i.e.) Auto job number in. ( 1 ) receiving operation ..... Z S N K 1 2 3 I R I M I O 1 2 3 4 5 6 7 8 22.
  • Page 45 All manuals and user guides at all-guides.com TO ENTER UNIT WEIGHT FOR ID CODE 1 . 5 Known unit weight 25. Enter unit weight value with numeric key. I.e.) 1.5 ....Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 26.
  • Page 46 All manuals and user guides at all-guides.com NOTE 1 If the sample quantity is 10 pcs for computing unit weight, press the [PIECES] key without the necessity of entering the digits “1 & 0” characters as in the first sample. NOTE 2 To clear unit weight value, enter [ 0 ] and press [ UNIT WEIGHHT ] key.
  • Page 47 All manuals and user guides at all-guides.com 37. 2.3.3 DELETION OF PROGRAMMED ID CODE and ITEM DATA 1. Select ID code and press [∗ ∗ ∗ ∗ ENTER] ENTER ID CODE key..... Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8 2.
  • Page 48 All manuals and user guides at all-guides.com 38. 2.4 DATE AND TIME PROGRAMMING The current date and time are printed on labels and reports when selected. After setting the current time, a built-in quartz clock renews the times automatically. 1. Enter PRG mode. PRG: ID CODE .
  • Page 49 All manuals and user guides at all-guides.com 39. 2.5 SET POINT OUTPUT PROGRAMMING You can program an INDIVIDUAL set point for each ID Code being weighed and counted or set the GENERAL set point value for all items. 1. Enter PRG mode PRG: ID CODE .
  • Page 50 All manuals and user guides at all-guides.com 2.6 FIELD TITLES PROGRAMMING The Field Title is the name of field in label format, such as “TARE”, “QTY”. You can program 16 Field Titles in label format. Printing position and character size of each Field Title in format is programmed in FREE FORMAT PROGRAM.
  • Page 51 All manuals and user guides at all-guides.com 2.6.1.
  • Page 52 All manuals and user guides at all-guides.com 41. 2.6.2. PROGRAMMING FIELD TITLE NAMES 1. Enter PRG mode. PRG : ID CODE ..... Z S N K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 2.
  • Page 53 All manuals and user guides at all-guides.com 43. 2.6.3. DELETION OF PROGRAMMED FIELD NAMES 1. Select FIELD TITLE no. by pressing FIELD TITLE [ + + + + ] and [ − − − − ] key ♦♦♦♦♦ ....Z S N K 1 2 3 I R M I 0 1 2 3 4 5 6 7 8 2.
  • Page 54 All manuals and user guides at all-guides.com 44. 2.7 PRE-PRINT PROGRAMMING OF VENDOR NAME The LABEL end is reserved [10mm area] for fixed (pre-printing) data, such as vendor name, plant location, or company motto, can be printed. To print data the contents, print position and character size must be programmed.
  • Page 55 All manuals and user guides at all-guides.com THERMAL PRINT HEAD...
  • Page 56 All manuals and user guides at all-guides.com 46. 2.7.2. PROGRAMMING FOR PRE-PRINT NAMES 1. Enter PRG mode. PRG : ID CODE ....Z S N K 1 2 3 I R M I 0 1 2 3 4 5 6 7 8 2.
  • Page 57 All manuals and user guides at all-guides.com CONTENTS =NO. 8. Press [∗ ∗ ∗ ∗ / / / / ENTER] key to enter the data into memory. Press A/M key to return to ♦♦♦♦♦ previous screen ....Z S N K 1 2 3 I R M I 0 1 2 3 4 5 6 7 8 9.
  • Page 58 All manuals and user guides at all-guides.com 2.7.3. DELETION OF PROGRAMMED PRE-PRINT CONTENTS STEPS 1 Through 4 are the same as 2.7. (5) Select Pre-Print Names by pressing CONTENTS =NO. [ + + + + ] and [ − − − − ] key ♦♦♦♦♦...
  • Page 59 All manuals and user guides at all-guides.com 48. 2.7.4. PRINT POSITION AND CHARACTER SIZE OF PRE- PRINT NAME. 2.7.4.1 PRINT POSITION Printing position of pre-printing name is decided with X and Y value. The X and Y value is the interval from the start point where X=0, Y=0. The both values are graduated by “DOT”...
  • Page 60 All manuals and user guides at all-guides.com 2.7.4.3. DISPLAY OF PROGRAMMING SCREEN SAMPLE C1= X. 0. / Y 0. / S . 0 / M . 0 ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ∇ ♦...
  • Page 61 All manuals and user guides at all-guides.com C1 = X 120 / Y 40 / S2 / 5. Press [∗ ∗ ∗ ∗ / / / / ENTER] to view coordinates ∇∇∇∇∇ ....Z S N K 1 2 3 I R M I 0 1 2 3 4 5 6 7 8 6.
  • Page 62 All manuals and user guides at all-guides.com 2.8. COPY OF STANDARD FORMAT (FORMAT-COPY) If the label format you need to design is similar to a standard format, you can make a new format easily by copying the standard format then re-arranging the print position and character size of the data in a NEW FREE format design.
  • Page 63 All manuals and user guides at all-guides.com 50. 2.9. FREE FORMAT PROGRAMMING DC-150 has 7 types of standard formats, so that you can select the label format suited to your needs. However, in the case that none of the standard formats is suited to the user's needs, you can make a new label format.
  • Page 64 All manuals and user guides at all-guides.com 54. 2.9.3. CUSTOM FREE FORMAT SAMPLE LABEL...
  • Page 65 All manuals and user guides at all-guides.com 2.9.3. CUSTOM FREE FORMAT SAMPLE LABEL (CONTINUED)
  • Page 66 All manuals and user guides at all-guides.com 57. 2.9.4. PROGRAMMABLE DATA FOR EACH LABEL This chart shows which data fields are printed on the three (3) standard types of labels. KEY: O = Available, X = N/A ITEM ITEM TOTAL GROSS DATA DATA...
  • Page 67 All manuals and user guides at all-guides.com ITEM ITEM TOTAL GROSS DATA DATA LABEL LABEL LABEL TYPE FIELD TITLE #12 TYPE 1 FIELD TITLE #13 ~16 TYPE 1 GROSS WEIGHT (GROSS) TYPE 1 GROSS UNIT (GROSS) TYPE 1 RIGHT (GROSS) TYPE 1 NET WEIGHT (GROSS) TYPE 1...
  • Page 68 All manuals and user guides at all-guides.com 2.9.6. LABEL ANGLE AND BAR-CODE ANGLE All item data can be printed in 4 different directions by changing label angle. Bar-code data printing direction can be programmed independently in each label data base. ITEM DATA (0,0) y (0,0...
  • Page 69 All manuals and user guides at all-guides.com 2.9.7. DATA TYPE every field can have different characteristics, therefore, data can vary from lable format to label format. Three types of data can vary; “human readables”, “Field Titles” and “Bar Codes”. KEY: O = Available X = N/A HUMAN READABLE TITLES...
  • Page 70 All manuals and user guides at all-guides.com 2.9.8. LABEL FORMAT GRID LAYOUT CHART DC-150 PRINTING COORDINATES DATA FIELD BAR CODE LINE # OF POSITION POSITION SIZE MAGNIFY HEIGHT DIGITS CODE CHAR. ANGLE ° PRINT ANGLE ID CODE PART NO. “ “...
  • Page 71 All manuals and user guides at all-guides.com DATA FIELD CONTENTS POSITION POSITION SIZE OF MAGNIFY BAR CODE BAR CODE CHAR. HEIGHT ANGLE TITLE CONTENTS 1 TITLE CONTENTS 2 TITLE CONTENTS 3 TITLE CONTENTS 4 TITLE CONTENTS 5 TITLE CONTENTS 6 TITLE CONTENTS 7 TITLE CONTENTS 8 TITLE CONTENTS 9...
  • Page 72 All manuals and user guides at all-guides.com 62. 2.9.9. PROGRAMMING SCREEN Programming screen for data type 1 - Human Readables. 0. / Y= 0. / S . 0 / M . 0 ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦...
  • Page 73 All manuals and user guides at all-guides.com Programming screen for data type 3 - Bar Code 0. / Y= 0. / H.4 / ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦...
  • Page 74 All manuals and user guides at all-guides.com 2.9.11. PROGRAMMING OPERATION 1. Enter PRG mode and select free format. PRG : FREE FORMAT ....Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 2.
  • Page 75 All manuals and user guides at all-guides.com Start for A. Programming operation for item data ( data type 1) 9. Select programming factor. FM2 = ID CODE Ex) ID CODE ..... Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 ID= X.
  • Page 76 All manuals and user guides at all-guides.com Repeat for B. Programming operation for item data (data type 2) 9. Select programming factor. FM2 = PART NO. I.e.) PART NO..... . Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 P.N.O.= L.1 / D.
  • Page 77 All manuals and user guides at all-guides.com CONTINUE 17. Press [ + + + + ] or [ − − − − ] key to enter M. value & P.N.O.= L.1 / D. 8 / Y. 1 2 3 / M . 0 press [UNIT WEIGHT→...
  • Page 78 All manuals and user guides at all-guides.com Repeat for C. Programming operation for item data ( data base type 3) 9. Select programming factor. FM2 = BARCODE (ID) I.e.) BAR-CODE (ID) ..... Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 10.
  • Page 79 All manuals and user guides at all-guides.com 2.9.12. PROGRAMMING PROCEDURE (USING COPY FUNCTION) A. After designing the label format, select the most similar format from the standard formats in appendix I. B. List up the print data to change from the standard format. (deletion, addition, change of position and character size) C.
  • Page 80 All manuals and user guides at all-guides.com THE LIST OF LABEL FORMAT TO CHANGE DATA ACTION Digits no. X position Y position S size M size ID CODE DELETE 0 ⇒ 0 162 ⇒ 0 P. NO. DELETE 0 ⇒ 0 210 ⇒...
  • Page 81 All manuals and user guides at all-guides.com 66. 2.10. SHELF LOCATION LABEL PROGRAM To know the location of stock, each item code can be assigned shelf location number. DC-150 can print the shelf location label for each item code in Check Mode to put on the shelves where the stock is stored.
  • Page 82 All manuals and user guides at all-guides.com 71. 2.10.4. LABEL ANGLE and BAR-CODE ANGLE Shelf location label and bar-code can be printed in 4 different angles in the same as free format. Angle in Free Format Program.) (Ref. to 2.9.5 Label Angle and Bar-code 72.
  • Page 83 All manuals and user guides at all-guides.com 6. Select printing factors by pressing S.L = PART NAME [TARE← ← ← ← ] or [UNIT WEIGHT→ → → → ] key..... . Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 7.
  • Page 84 All manuals and user guides at all-guides.com A-2. THE LABEL FORMAT LIST FOR THE SAMPLE LABEL Print angle = 270 DATA Digits S size M size position position ID CODE P. NO. (L1) P NAME (L1) LOCATION NO. BARCODE (ID) TEXT 4 TEXT 5 TEXT 6...
  • Page 85 All manuals and user guides at all-guides.com 2.11. SHELF LOCATION LIMIT PROGRAM The maximum available alpha/numeric digits of shelf location can be set, according to your definition of the stock room. Rows, Racks, Shelves, Bins, available By setting up the maximum limit for each digit, you compose the shelf location number. If you enter shelf location data which does not exist in your definition, the error buzzer notices the miss-entry and the invalid data cannot be entered in the memory file.
  • Page 86 All manuals and user guides at all-guides.com 78. 2.12. ADDRESS CONTENTS PROGRAM DC-150 can print address data on label format #7 which has printing area for address contents. TEN Address or Memos can be programmed. The data base file has 5 lines of 32 characters per line.
  • Page 87 All manuals and user guides at all-guides.com 3.1 = 6. Press [∗ ∗ ∗ ∗ / / / / ENTER] key..... . Z S R K 1 2 3 I R I M I 0 1 2 3 4 5 6 7 8 7.
  • Page 88 All manuals and user guides at all-guides.com ON SCALE NOTE 1: Print Spec #31 FREE FORMAT = N (If set to Y than only FREE FORMAT labels will be produced) NOTE 2: Address locations # 1-9 are available internal programable memory. Address location # 10 is now used as a temporary location for address IMS.
  • Page 89 All manuals and user guides at all-guides.com 3. MAINTENANCE MODE Set Specifications Of Scale And Memory Files. 3.1 HOW TO ENTER MAINTENANCE MODE 3.2 KEY FUNCTIONS IN MAINTENANCE MODE 3.3 SET SPEC CODES 3.4 DELETE PROGRAMMED DATA 3.5 PRINT ADJUSTMENT 3.6 AUTO JOB PROGRAMMING 3.7 DATA TRANSFER 3.8 MODEM COMMUNICATION...
  • Page 90 All manuals and user guides at all-guides.com SECTION 3 MAINTENANCE MODE TABLE OF CONTENTS PAGE HOW TO ENTER MAINTENANCE MODE KEY FUNCTONS IN MAINTENANCE MODE SET SPEC CODES 89-108 MEMORY DELETE 109-110 PRINT ADJUSTMENT 3.5.1. FEED VALUE 111-112 3.5.2. DETECTION LEVEL 112-113 3.5.3.
  • Page 91 All manuals and user guides at all-guides.com 2. HOW TO ENTER MAINTENANCE MODE When the operator turns on the main switch, this standard operation mode screen will be displayed. WEIGHT UNIT WEIGHT QUANTITY 0 . 0 0 ∇ ∇ ∇ ∇...
  • Page 92 All manuals and user guides at all-guides.com KEY FUNCTIONS IN MAINTENANCE MODE [MODE] Key To return to the first screen of each mode without saving programmed data. [AUTO/MANUAL] key To return to the previous screen in programming without saving programmed data. [∗...
  • Page 93 All manuals and user guides at all-guides.com SET SPEC CODES You can set the way the scale operates by selecting various specification codes. The SPECS are divided into groups by their functions: DISPLAY, REPORTS, PRINT, PERIPHERAL, and MISC. Programming screen for SPECs 00 : ITEM / PART NO.
  • Page 94 All manuals and user guides at all-guides.com 4. Select the group of the SPECs by pressing REPORT SPECS [TARE ← ← ← ← ] or [UNIT WEIGHT→ → → → ] keys....Z S T K 1 2 3 I R I M I O 1 2 3 4 5 6 7 00 : ITM/ CONTENT = 5.
  • Page 95 All manuals and user guides at all-guides.com DISPLAY SPECS SPEC 00: CANCELLATION OF SUB TOTAL DISPLAY (This activates only when SPEC 22 of PRINT spec is set to “NON” ) AUTO : Auto cancellation MANUAL : Manual cancellation = Default setting REPORT SPECS SPEC 00 ;...
  • Page 96 All manuals and user guides at all-guides.com SPEC 08 ; Print in-count (receiving) on item report (This activates only when SPEC 00 of REPORT spec is set to “SELECT” ) Y : Allow N : Inhibit SPEC 09 ; Print tare weight on item report (This activates only when SPEC 00 of REPORT spec is set to “SELECT”...
  • Page 97 All manuals and user guides at all-guides.com SPEC 19 ; Print shelf location no. on today’s movement report (This activates only when SPEC 15 of REPORT spec is set to “SELECT”) Y : Allow N : Inhibit SPEC 20 ; Print inventory on today’s movement report (This activates only when SPEC 15 of REPORT spec is set to “SELECT”) Y : Allow...
  • Page 98 All manuals and user guides at all-guides.com SPEC 30 ; PRINT THRESHOLD REPORT : All items SELECT : Selected items SPEC 31 ; Print part no. on threshold report (This activates only when SPEC 30 of REPORT spec is set to “SELECT”) Y : Allow N : Inhibit SPEC 32 ;...
  • Page 99 All manuals and user guides at all-guides.com SPEC 41 ; Print selected scale no. on threshold report (This activates only when SPEC 30 of REPORT spec is set to “SELECT”) Y : Allow N : Inhibit SPEC 42 ; Print auto job no. for shipping operation on threshold report (This activates only when SPEC 30 of REPORT spec is set to “SELECT”) Y : Allow N : Inhibit...
  • Page 100 All manuals and user guides at all-guides.com PRINT SPECS SPEC 00 : PRINT BAR-CODE FOR ID CODE Y : Allow N : Inhibit SPEC 01 : The first digit of ID code data printed in bar-code 0 L : 0 digit 9 L : 9 digit 1 L : 1 digit 10 L : 10 digit...
  • Page 101 All manuals and user guides at all-guides.com SPEC 06 : The last digit of part no. data printed in bar-code 0 L : 0 digit 9 L : 9 digit 1 L : 1 digit 10 L : 10 digit 2 L : 2 digit 11 L : 11 digit 3 L : 3 digit...
  • Page 102 All manuals and user guides at all-guides.com SPEC 13 : Print human readable value under the bar-code (Quantity) Y : Allow N : Inhibit SPEC 14 : Print bar-code for unit weight Y : Allow N : Inhibit SPEC 15 : Print human readable value under the unit weight bar-code Y : Allow N : Inhibit...
  • Page 103 All manuals and user guides at all-guides.com SPEC 23 : Print title of task Y : Allow N : Inhibit SPEC 24 : Print pre-print name Y : Allow N : Inhibit SPEC 25 : Print quantity units PCS : Pcs : cm NONE : No print SPEC 26 : Print “/”...
  • Page 104 All manuals and user guides at all-guides.com SPEC 33 : Number of standard format used (This activates only when SPEC 31 of PRINT SPEC is set to “Prohibit”.) NO.1 : No.1 NO.5 : No.5 NO.2 : No.2 NO.6 : No.6 NO.3 : No.3 NO.7 : No.7 NO.4 : No.4...
  • Page 105 All manuals and user guides at all-guides.com PERIPHERAL SPECS SCANNER PARAMETERS SPEC 00 : Scanner connection : Not connected CONNECT : Connected SPEC 01 : Communication data bit length for scanner 7 : 7 bit 8 : 8 bit SPEC 02 : Parity bit for scanner NONE : None ODD : Odd EVEN : Even...
  • Page 106 All manuals and user guides at all-guides.com FORCE BALANCE PARAMETERS SPEC 00 : Data type from force balance (not used) I.COUNT : Internal count WEIGHT : weight SPEC 01 : Communication data bit length for secondary RS-232 6 : 6 bit 7 : 7 bit 8 : 8 bit SPEC 02 : Parity bit for secondary RS-232...
  • Page 107 All manuals and user guides at all-guides.com SPEC 03 : Stop Bit for RS-232C SPEC 04 : Timing of RS-232C output NOT : No output On calculation [ * ] On pressing enter key On calculation and pressing enter key SPEC 05 : RS-232C input Y : Allow N : Prohibit...
  • Page 108 All manuals and user guides at all-guides.com MISC SPECS SPEC 00 : Set point function : Allowed for all item (Items with ID code and pre-programmed set points will take priority) NONE : Prohibit E-CODE : Allowed for items which have ID code. N-CODE : Allowed for items which do not have ID code.
  • Page 109 All manuals and user guides at all-guides.com SPEC 07 : Power save function Y : Allow N : Prohibit SPEC 08 : Entry to CHECK mode Y : Allow N : Prohibit SPEC 09 : Entry to PROGRAM mode Y : Allow N : Prohibit SPEC 10 : Entry to MAINTENANCE mode Y : Allow...
  • Page 110 All manuals and user guides at all-guides.com DC-150 DATA SHEET DEALER DEMO - Y / N Serial Number END USER: Sales Order No. OPTIONS Customer SCANNER S/N: Technician PRINTER S/N: Date PRINT MOD. CUSTOM FORMAT FUNCTIONAL TEST STANDARD FUNCTIONAL TEST STANDARD KEYBOARD ENTRY SET POINT ITEM...
  • Page 111 All manuals and user guides at all-guides.com SPECIFICATION CODE SPECIFICATION CODE SPECIFICATION CODE DISPLAY SPECS PRINT SPECS PERIPHERAL SPC. SUM TOTAL AUTO , MAN. BAR / ID CODE NO , YES SCANNER PARAMETERS ID CO/START 0-16L SCANNER CONN , NOT ID CODE/ END 0-16L SCN /DATA LGTH...
  • Page 112 All manuals and user guides at all-guides.com INV. UPDATE RENEW, KEP VIBRATION S1 NR,MN,MD,MX OUT / AU P1 -2 - 3 - 4 - 5 VIBRATION S2 NR,MN,MD,MX IN / AU JOB P1 -2 - 3 - 4 - 5 VIBRATION S3 NR,MN,MD,MX N.A.
  • Page 113 All manuals and user guides at all-guides.com 4. MEMORY DELETE - CAUTION You can select all or a parts of memory file to delete from the following table. INDEX MEMORY FILES TO DELETE ALL MEMORY FILE ITEM & FORMAT FILES ITEM MEMORY FILE PART NO.
  • Page 114 All manuals and user guides at all-guides.com Programming operation 1. Enter Maintenance mode. MTN : SET SPEC CODES ....Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 2.
  • Page 115 All manuals and user guides at all-guides.com SHELF LOC. DEL ? Y / N 7. Select item data to delete with [TARE ← ← ← ← ] or [UNIT WEIGHT→ → → → ] key....Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 DEL = ITEM MEMORY 8.
  • Page 116 All manuals and user guides at all-guides.com PRINT ADJUSTMENT You can adjust the performance of printer block. You can adjust the performance of printer with FEED VALUE, LEVEL OF DETECTION, and PRINT CONTRAST. 6. FEED VALUE “Feed Value” is the feed value after printing the former label. Feed value is to be set at 0 value, if the correct label size are set with the correct print format.
  • Page 117 All manuals and user guides at all-guides.com ADJ : FEED VALUE 3. Press [∗ ∗ ∗ ∗ / / / / ENTER] key....Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 FEED VALUE 4.
  • Page 118 All manuals and user guides at all-guides.com Programming operation 1. Enter Maintenance mode. MTN : SET SPEC CODES ....Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 MTN : PRINT ADJUSTMTNT 2.
  • Page 119 All manuals and user guides at all-guides.com 8. PRINT CONTRAST “Print Contrast” is the resistance value of the thermal head. If the resistance is too low or high for printing adjustment is made here. Excess voltage can damage the thermal head. See service manual.
  • Page 120 All manuals and user guides at all-guides.com CONTRAST 5. Press [∗ ∗ ∗ ∗ / / / / ENTER] key then adjust print contrast with [ + + + + ] and [ − − − − ] keys. ♦♦♦♦ Ex) print contrast = +12 •...
  • Page 121 All manuals and user guides at all-guides.com AUTO JOB PROGRAMMING Auto Job Operation allows the user to select a pattern of operation that uses only the [ENTER] key to advance to the next step. The establishment of a standardized routine is organized in 5 different patterns.
  • Page 122 All manuals and user guides at all-guides.com PROGRAMMING SCREEN 1. OV = A B C D F H J • • • • • • • • • • • • • • • • • • • • Auto Job Operation No. Selection of how to enter data (OV=overwrite, IN=insert) Combination and order of operations...
  • Page 123 All manuals and user guides at all-guides.com SET AUTO JOB = NO. 5. Press [∗ ∗ ∗ ∗ / / / / ENTER] key to store the data into memory. ♦♦♦♦♦ • • • • • • • • • • • • • • • • • • • • Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 ♦...
  • Page 124 All manuals and user guides at all-guides.com 11. DATA TRANSFER . DC-150 can load / save/ verify the following data file with P/C. Method Program (SPEC) data Auto Job Operation data Print Format data All data of part item Address Contents data Operation procedure 1.
  • Page 125 All manuals and user guides at all-guides.com WRITING ... 7. Press [∗ ∗ ∗ ∗ / / / / ENTER] key to start the data transfer. • • • • • • • • • • • • • • • • • • • •...
  • Page 126 All manuals and user guides at all-guides.com DC- - - - 150 150 BACK BACK BACK- - - - UP BACK Data Transfer Program Provided by Manufacturer Data Transfer Program Provided by Manufacturer Data Transfer Program Provided by Manufacturer Data Transfer Program Provided by Manufacturer - - - - - - - TO INSTALL PROGRAM:...
  • Page 127 All manuals and user guides at all-guides.com UPDATE FOR VERSION D2.00 Choice of Baud Rate for Data Transfer. Requires: DC-150 BAK2.Exe (selection 4800, 9600, 19200) Note: Changing baud rate requires spec change in DC-150 RS-23 parameters loading specs with data transfer will set parameters to 4800 Baud. To set baud rate: On PC: Run DC150BAK.EXE program...
  • Page 128 All manuals and user guides at all-guides.com MODEM COMMUNICATION DC-150 can load / save the following data between two machines through modem communication. If you need to change the data of DC-150 in the long distance from your service station, you can send the data through modem communication. DC-150 modem modem...
  • Page 129 All manuals and user guides at all-guides.com MANUAL PROGRAMMING OPERATION 1. Enter Maintenance mode and select MODEM MTN : MODEM COMM. with [ TARE← ← ← ← ] or [UNIT WEIGHT→ → → → ] keys ....Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 MDM = MODEM (MANUAL) 2.
  • Page 130 All manuals and user guides at all-guides.com SEN = ALL ITEM? 8. Select if you send Auto Job data with [Y]= Yes, [N] =No. • • • • • • • • • • • • • • • • • • • • Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7 SEN = START Y / N...
  • Page 131 All manuals and user guides at all-guides.com PRINTING SPEC LIST You can print the list of programmed SPECS on receipt paper. The procedure to print the list is as shown below. Procedure 1. Enter MTN : SET SPEC CODE Maintenance mode. .
  • Page 132 All manuals and user guides at all-guides.com...
  • Page 133 All manuals and user guides at all-guides.com 4. CHECK MODE Printing Various Reports From Memory Files. 4-1. MEMORY FILES 4-2. INVENTORY REPORTS 4-3. SHELF LOCATION LABEL 4-4. MEMORY FILE OUTPUT TO PC CHECKMODE.Doc 10/2098...

  • Page 134: Table Of Contents

    All manuals and user guides at all-guides.com SECTION 4 CHECK MODE TABLE OF CONTENTS PAGE MEMORY FILES 4.1.1. OPERATION TO PRINT ALL ITEMS REPORT 4.1.2. OPERATION TO PRINT ONE ITEMS REPORT 127-128 4.31.3. OPERATION TO PRINT GROUP ITEM REPORT MOVEMENT & THRESHOLD REPORT 4.2.1.

  • Page 135: Memory Files

    All manuals and user guides at all-guides.com 15. MEMORY FILES To check programmed ID CODE data, you can print that data in lists on receipt paper. The following reports can be selected from memory data when needed to check information. ALL ITEMS ..

  • Page 136: Operation To Print All Items Report

    All manuals and user guides at all-guides.com OPERATION TO PRINT ALL ITEM REPORT 1. Enter Check mode. ITEM FREE = X X X OPENING SCREEN SHOWS AVAILABLE MEMORY SPACE STANDARD 385 ITEMS TO 3050 EXPANDED MEMORY ] ....Z S T K 1 2 3 I R M I O 1 2 3 4 5 2.

  • Page 137: Operation To Print Group Item Report

    All manuals and user guides at all-guides.com 4. Enter ID code of part item to print then Press 1IT = ABC- [∗ ∗ ∗ ∗ / / / / ENTER] key. 100CP02 ie. ABC-100CP02 ....Z S T K 1 2 3 I R I M I O 1 2 3 4 5 6 5.
  • Page 138 All manuals and user guides at all-guides.com Note 1) Press [AUTO/MANUAL] to escape and return to previous screen. Note 2) You can select data to print in the reports with Spec Codes 01 ~ 14 in maintenance mode. Note 3) [SPACE / ] (?) key is used to enter exact number of characters of data lb/kg in selecting group data.

  • Page 139: Movement & Threshold Report

    All manuals and user guides at all-guides.com MOVEMENT & THRESHOLD REPORT Print the today’s inventory movement report and threshold reorder report. TODAY’S MOVEMENT REPORT All item data which had receiving or shipping transactions today are printed with quantity of total received and shipped.
  • Page 140 All manuals and user guides at all-guides.com NOTE 1) You can select item data to print in movement report in SPECs 15 ~ 29 (REPORT SPEC) in maintenance mode. NOTE 2) [ → → → → ] key is used to stop printing the report.
  • Page 141 All manuals and user guides at all-guides.com OPERATION TO PRINT THRESHOLD REPORT 1. Enter Check mode ITEM X X FREE = X X X ....Z S T K 1 2 3 I R I M I O 1 2 3 4 5 6 2.
  • Page 142 All manuals and user guides at all-guides.com NOTE 1) You can select item data to print in threshold report in SPECs 30 ~ 44 (REPORT SPEC) in maintenance mode. NOTE 2) [ → → → → ] key is used to stop printing the report. NOTE 3) APPENDIX IV shows the sample of threshold report.

  • Page 143: Shelf Location Label Print

    All manuals and user guides at all-guides.com 22. SHELF LOCATION LABEL PRINT By putting shelf location label on the shelf where the stock is short, the collation of part item in picking and stocking works become reliability. You have to program label format of shelf location label in program mode before printing label. Operation to print shelf location label 1.
  • Page 144 All manuals and user guides at all-guides.com ID = ABC-100#125 7. Press [∗ ∗ ∗ ∗ / / / / ENTER] key to print “ SHELF LOCATION LABEL” ....Z S T K 1 2 3 I R I M I O 1 2 3 4 5 6...

  • Page 145: Memory File Output To Pc

    All manuals and user guides at all-guides.com 23. MEMORY FILE OUTPUT TO PC 1. RS-232 text output of memory. (Download to spreadsheet) (Comma delimited file for use in spreadsheet, etc.) 2. Use Transfer cable plugged into RS-232 DIN (closest to the rear of scale) On laptop, select Terminal program Select File, and 150.trm Select Transfers, Receive Text File, and type a file name.
  • Page 146 All manuals and user guides at all-guides.com THEN ITEM PRINTING = ....Z S T K 1 2 3 I R I M I O 1 2 3 4 5 6 When output is complete Display returns to ITEM X X FREE = X X X...
  • Page 147 All manuals and user guides at all-guides.com 5.0 SPECIFICATION LIST 5.1 PC/AT ALPHANUMERIC KEYBOARD page 136 5.2 BARCODE SCANNER SETUP page 137 - 139 5.3 RS - 232 COMMUNICATIONS page 140 - 143 5.4 SET - POINT OUTPUT page 144 - 145 5.5 MODEM COMMUNICATIONS page 146 - 157 PERIPHERAL SPECIFICATIONS...
  • Page 148 All manuals and user guides at all-guides.com 5.1 PC/AT ALPHANUMERIC KEYBOARD 1. Key Board type IBM-PC/AT IKEYBOARD (101 KEYBOARD) 2. CONNECTOR SPECIFICATION 2-1. CONNECTOR 5PIN DIN (FEMALE) 2-2. CONNECTOR SIGNAL CHART PIN NO. SIGNAL CLOCK DATA GROUND (SD) 5VDC GROUND (FG) 3.
  • Page 149 All manuals and user guides at all-guides.com 5.2 BARCODE SCANNER SETUP 1. GENERAL SPECIFICATIONS 1-1. TRANSMISSION SPEED 4800 BPS (DEFAULT SETTING AT DC-150) 1200 BPS 2400 BPS 9600 BPS 19200 BPS 1-2. DATA LENGTH 7 BIT (DEFAULT) 8 BIT 1-3. PARITY NONE EVEN (DEFAULT) 1-4 STOP BIT...
  • Page 150 All manuals and user guides at all-guides.com 2. HEADER CODE DATA BYTE HEADER NET WEIGHT 0 (30H) UNIT WEIGHT 1 (31H) QUANTITY 2 (32H) ID CODE 3 (33H) TARE WEIGHT 4 (34H) IN JOB NO. 8 (38H) OUT JOB NO. 9 (39H) NON-ADD JOB NO.
  • Page 151 All manuals and user guides at all-guides.com 3-1. Communication available in OPERATION mode The contents are; UNIT WEIGHT, TARE WEIGHT, PART CODE, PART NO., LOT NO., QUANTITY 3-2. Communication available in PROGRAM mode The contents are; PART CODE, PART NO., COMMODITY NAME, THRESHOLD, INVENTORY, UNIT WEIGHT, TARE WEIGHT, SET POINT, OUT AUTO JOB NO., IN AUTO JOB NO., NON-ADD AUTO JOB NO., SHELF LOCATION,...
  • Page 152 All manuals and user guides at all-guides.com 5.3 RS - 232 COMMUNICATIONS 1. GENERAL SPECIFICATIONS 1-1. INPUT/OUTPUT INTERFACE 1-2. SYNCHRONOUS SYSTEM START-STOP TRANSMISSION 1-3. TRANSMISSION SPEED 4800 BPS (DEFAULT SETTING AT DC-150) 1200 BPS 2400 BPS 9600 BPS 19200 BPS 1-4.
  • Page 153 All manuals and user guides at all-guides.com 3. HEADER CODE DATA BYTE HEADER NET WEIGHT 0 (30H) UNIT WEIGHT 1 (31H) QUANTITY 2 (32H) ID CODE 3 (33H) TARE WEIGHT 4 (34H) IN JOB NO. 8 (38H) OUT JOB NO. 9 (39H) NON-ADD JOB NO.
  • Page 154 All manuals and user guides at all-guides.com 4. STATUS DATA OUT STATUS DATA CONSISTS OF 3 BYTE AS FOLLOWS. FORMAT STATUS B: 42H CR: 0DH STATUS ; BIT0 ... NET WEIGHT (1: POSITIVE W.T. 0: NEGATIVE W.T.) BIT1 ... lb/kg (1: LB MODE 0: KG,G MODE) BIT2 ...
  • Page 155 All manuals and user guides at all-guides.com 6. RS-232C INPUT There are 2 ways to input data, with HEADER or without HEADER. In the case of no header, the data will be judged as a parts code. With header HEADER DATA Without header DATA...
  • Page 156 All manuals and user guides at all-guides.com 5.4 SET - POINT OUTPUT 1. CONNECTOR SPECIFICATIONS TCS4480-01-4051 (DIN TYPE) 2. CONNECTOR SIGNAL CHART PIN NO. DC-150 SIGNAL FUNCTION D-GND DIGITAL GRAND D-GND DIGITAL GRAND SET-1 L LEVEL AT INTERMITTENT BUZZER SET-2 L LEVEL AT CONTINUOUS BUZZER SET-3 NO OUTPUT...
  • Page 157 All manuals and user guides at all-guides.com 4. CIRCUIT DIAGRAM SIGNAL SET-1, SET-2 and SET-3 are as shown on the following drawing. Vcc (5V) 10KΩ IC 7407 TCS4480-01-4051 SET POINT...
  • Page 158 All manuals and user guides at all-guides.com 5.5 MODEM COMMUNICATIONS 1. TRANSFERABLE ITEMS IN MODEM COMMUNICATION • SPEC DATA • PRINT FORMAT • AUTO JOB OPERATION • ALL ITEM DATA 2. GENERAL SPECIFICATIONS 2-1. INPUT/OUTPUT INTERFACE RS-232C SERIAL PORT 2-2. ASYNCHRONOUS DATA TERMINAL 2-3.
  • Page 159 All manuals and user guides at all-guides.com 3. SERIAL INTERFACE PIN ASSIGNMENTS DC-150 PIN NO. MODEM SIGNAL SIGNAL S_GND CONNECTOR AT DC-150 SIDE : 8PIN DIN CONNECTOR AT MODEM SIDE :25PIN D-SUB 4. TRANSMISSION CONTROL 4-1. DC-150 ↔ MODEM CONTROL ( DEFAULT SETTING, TRANSMITTING DIAL COMMAND, DISCONNECTING DIAL CONNECTION) AT COMMAND SET 4-2.
  • Page 160 All manuals and user guides at all-guides.com 5 DC-150 ↔ ↔ ↔ ↔ MODEM CONTROL (AT COMMAND SET) 5-1 : SEQUENCE AT DEFAULT SETTING (NORMAL CONDITION) DC-150 SIDE MODEM SIDE COMMAND 5-2 : SEQUENCE AT DEFAULT SETTING (TIME-OUT ERROR AFTER SENDING COMMAND) DC-150 SIDE MODEM SIDE...
  • Page 161 All manuals and user guides at all-guides.com 5-4 : TRANSMITTING DIAL COMMAND (NORMAL) DC--150 SIDE MODEM SIDE D(T/P) DIAL NO. 5-5 : TRANSMITTING DIAL COMMAND (TIME-OUT) DC--150 SIDE MODEM SIDE D(T/P) DIAL NO. ERROR 5-6 : TRANSMITTING DIAL COMMAND (ERROR RESULT FROM MODEM) DC--150 SIDE MODEM SIDE D(T/P)
  • Page 162 All manuals and user guides at all-guides.com 5-1 : SEQUENCE AT DISCONNECTING DIAL CONNECTION (NORMAL) DC-150 SIDE MODEM SIDE + + + ATH0 5-1 : SEQUENCE AT DISCONNECTING DIAL CONNECTION (TIME-OUT ERROR) DC-150 SIDE MODEM SIDE + + + ERROR 5-1 : SEQUENCE AT DISCONNECTING DIAL CONNECTION (ERROR RESULT FROM MODEM)
  • Page 163 All manuals and user guides at all-guides.com 6. DC-150 ↔ ↔ ↔ ↔ DC-150 (AFTER DIAL CONNECTION) 6-1 GENERAL SEQUENCE DC-150 (MANUAL SIDE) DC-150 (AUTO SIDE) TEXT TEXT NOTE 1) T1 (WAITING TIMER) = 30SEC NOTE 2) ALL THE DATA ARE ASCII CODE MODEM...
  • Page 164 All manuals and user guides at all-guides.com 6-2 TIME-OUT ERROR AFTER TRANSMITTING ENQ DC-150 (MANUAL SIDE) DC-150 (AUTO SIDE) NOTE 1) T1 (WAITING TIMER) = 30SEC NOTE 2) ALL THE DATA ARE ASCII CODE MODEM...
  • Page 165 All manuals and user guides at all-guides.com 6-3 RECEIVING NAK AFTER TRANSMITTING ENQ DC-150 (MANUAL SIDE) DC-150 (AUTO SIDE) NOTE 1) T1 (WAITING TIMER) = 30SEC NOTE 2) ALL THE DATA ARE ASCII CODE MODEM...
  • Page 166 All manuals and user guides at all-guides.com 6-4 RECEIVING NAK ON RE-TRANSMITTING TEXT DC-150 (MANUAL SIDE) DC-150 (AUTO SIDE) TEXT TEXT TEXT TEXT TEXT NOTE 1) T1 (WAITING TIMMER) = 30SEC NOTE 2) ALL THE DATA ARE ASCII CODE MODEM...
  • Page 167 All manuals and user guides at all-guides.com 7. DATA FORMAT 7-1. DATA FORMAT STATUS DATA DATA LENGTH START TEXT (1 BYTE) STATUS : STATUS OF TRANSMISSION (2 BYTES ATTRIBUTE OF TEXT (2 BYTES) SUB ID : ( SUB) ATTRIBUTE OF TEXT ( THE NUMBER OF ID DATA etc.) (4 BYTES) DATA LENGTH : DATA LENGTH (THE NUMBER OF DATA DIGITS) (2 BYTES)
  • Page 168 All manuals and user guides at all-guides.com 7-4. PROCESS OF TRANSMISSION (STATUS DATA) 7-4-1: PROCESS ON SENDING DATA (NORMAL) DC-150 (MANUAL) DC-150 (AUTO) 7-4-2: PROCESS ON SENDING DATA (When the memory of receiver machine is insufficient in transmission.) DC-150 (MANUAL) DC-150 (AUTO) 7-4-3: PROCESS ON RECEIVING DATA (NORMAL) DC-150 (MANUAL)
  • Page 169 All manuals and user guides at all-guides.com 7-4-4: PROCESS ON RECEIVING DATA (When the memory of receiver machine is insufficient in transmission.) DC-150 (MANUAL) DC-150 (AUTO) 7-4-5: PROCESS ON RECEIVING DATA (When there is no data to receive.) DC-150 (MANUAL) DC-150 (AUTO) MODEM...
  • Page 170 All manuals and user guides at all-guides.com 6.APPENDIX Sample Label Formats and Bar Code labels 6. 1 Format Layout page 6. 2 Format Layout page 6. 3 Format Layout page 6. 4 Format Layout page 6. 5 Format Layout page 6.
  • Page 171 All manuals and user guides at all-guides.com 6.1 FORMAT 1 Standard Format 1(64mm x 120mm PRINT ANGLE = 270)
  • Page 172 All manuals and user guides at all-guides.com 6.2. FORMAT 2 Standard Format 2(64mm x 55mm PRINT ANGLE = 0)
  • Page 173 All manuals and user guides at all-guides.com 6.3. FORMAT 3 Standard Format 3(64mm x 77.5mm PRINT ANGLE = 0)
  • Page 174 All manuals and user guides at all-guides.com 6. 4 FORMAT 4 Standard Format 4(64mm x 120mm PRINT ANGLE = 270)
  • Page 175 All manuals and user guides at all-guides.com 6. 5 FORMAT 5 Standard Format No. 5 (64mm x 92mm PRINT ANGLE =0)
  • Page 176 All manuals and user guides at all-guides.com 6. 6 FORMAT 6 (Default Label Format) Standard Format No. 6 (64mm x 120mm PRINT ANGLE = 270)
  • Page 177 All manuals and user guides at all-guides.com 6.7 FORMAT 7 (ADDRESS LABEL FORMAT) STANDARD FORMAT NO. 7 (64mm x 120mm PRINT ANGLE = 270) VIII...
  • Page 178 All manuals and user guides at all-guides.com 6. 8. FONT SIZE & MAGNIFICATION CHARACTER SIZE M= MAGNIFICATION...
  • Page 179 All manuals and user guides at all-guides.com 6. 9. BAR CODE PRINT SIZE...
  • Page 180 All manuals and user guides at all-guides.com 6. 10. PRINT O R I E N T A T I O N...
  • Page 181 All manuals and user guides at all-guides.com 6. 11. SAMPLE INVENTORY REPORTS...
  • Page 182 All manuals and user guides at all-guides.com 6. 11. INVENTORY REPORTS(cont.) XIII...
  • Page 183 All manuals and user guides at all-guides.com DC-150 Limited Warranty Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in materials and workmanship for one year.