Pentair Fleck 5600SXT Downflow Service Manual
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Pentair Fleck 5600SXT Downflow Service Manual

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Fleck 5600SXT Downflow
Service Manual

TABLE OF CONTENTS

JOB SPECIFICATION SHEET ...............................................1
INSTALLATION ......................................................................2
START-UP INSTRUCTIONS ..................................................2
TIMER FEATURES ................................................................3
TIMER OPERATION ..............................................................4
MASTER PROGRAMMING MODE CHART ..........................5
MASTER PROGRAMMING MODE ........................................6
USER PROGRAMMING MODE .............................................9
DIAGNOSTIC PROGRAMMING MODE ................................10
CONTROL VALVE ASSEMBLY ..............................................11
VALVE POWERHEAD ASSEMBLY ........................................12
3/4" TURBINE METER ASSEMBLY .......................................13
BYPASS VALVE ASSEMBLY (PLASTIC) ...............................14
BYPASS VALVE ASSEMBLY (METAL) ..................................15
2300 SAFETY BRINE VALVE.................................................16
2310 SAFETY BRINE VALVE.................................................17
TROUBLESHOOTING ...........................................................18
WATER CONDITIONER FLOW DIAGRAMS .........................20
WIRING DIAGRAM ................................................................21
SERVICE INSTRUCTIONS ....................................................22
SERVICE ASSEMBLIES ........................................................24

JOB SPECIFICATION SHEET

Job Number: ___________________________________________________
Model Number: _________________________________________________
Water Hardness: _______________________________________ ppm or gpg
Capacity Per Unit: _______________________________________________
Mineral Tank Size: ______________ Diameter: ________ Height: _________
Salt Setting per Regeneration: _____________________________________
1. Type of Timer:
A. 7 Day or 12 Day
B. Meter Initiated
2. Downflow:
Upflow
3. Meter Size:
A. 3/4" Std Range (125 - 2,100 gallon setting)
B. 3/4" Ext Range (625 - 10,625 gallon setting)
C. 1" Std Range (310 - 5,270 gallon setting)
D. 1" Ext Range (1,150 - 26,350 gallon setting)
E. 1-1/2" Std Range (625 - 10,625 gallon setting)
F. 1-1/2" Ext Range (3,125 - 53,125 gallon setting)
G. 2" Std Range (1,250 - 21,250 gallon setting)
H. 2" Ext Range (6,250 - 106,250 gallon setting)
I.
3" Std Range (3,750 - 63,750 gallon setting)
J. 3" Ext Range (18,750 - 318,750 gallon setting)
K. Electronic _________ Pulse Count ________ Meter Size _______
4. System Type:
A. System #4: 1 Tank, 1 Meter, Immediate, or Delayed Regeneration
B. System #4: Time Clock
C. System #4: Twin Tank
D. System #5: 2-5 Tanks, Interlock Mechanical
2-4 Tanks, Interlock Electronic
Meter per unit for Mechanical and Electronic
E. System #6: 2-5 Tanks, 1 Meter, Series Regeneration, Mechanical
2-4 Tanks, 1 Meter, Series Regeneration, Electronic
F. System #7: 2-5 Tanks, 1 Meter, Alternating Regeneration,
Mechanical
2 Tanks only, 1 Meter, Alternating Regeneration,
Electronic
G. System #9: Electronic Only, 2-4 Tanks, Meter per Valve, Alternating
H. System #14: Electronic Only, 2-4 Tanks, Meter per Valve. Brings
units on and offline based on flow.
5. Timer Program Settings:
A. Backwash: ___________________________________ Minutes
B. Brine and Slow Rinse: __________________________ Minutes
C. Rapid Rinse: _________________________________ Minutes
D. Brine Tank Refill: ______________________________ Minutes
E. Pause Time: __________________________________ Minutes
F. Second Backwash: ____________________________ Minutes
6. Drain Line Flow Control: ______________________________gpm
7. Brine Line Flow Controller: ____________________________gpm
8. Injector Size#: ____________________________________________
9. Piston Type:
A. Hard Water Bypass
B. No Hard Water Bypass
Upflow Variable
42684 Rev G
JE11

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Summary of Contents for Pentair Fleck 5600SXT Downflow

  • Page 1: Table Of Contents

    Fleck 5600SXT Downflow Service Manual TABLE OF CONTENTS JOB SPECIFICATION SHEET JOB SPECIFICATION SHEET ..........1 Job Number: ___________________________________________________ Model Number: _________________________________________________ INSTALLATION ..............2 Water Hardness: _______________________________________ ppm or gpg START-UP INSTRUCTIONS ..........2 Capacity Per Unit: _______________________________________________ TIMER FEATURES ..............3 Mineral Tank Size: ______________ Diameter: ________ Height: _________ TIMER OPERATION ..............4...

  • Page 2: Installation

    7. Put salt in the brine tank. foreign material (usually solder) that may have resulted NOTE: Do not use granulated or rock salt. from the installation. Once clean, close the water tap. 2 • JE11 Fleck 5600SXT Downflow...

  • Page 3: Timer Features

    During regeneration, the user can force the control to advance to the next cycle step immediately by pressing the extra cycle button. Fleck 5600SXT Downflow JE11 • 3...

  • Page 4: Timer Operation

    While in the Program Mode, the control continues to operate normally monitoring water usage and keeping all displays up to date. Control programming is stored in memory permanently, eliminating the need for battery backup power. 4 • JE11 Fleck 5600SXT Downflow...

  • Page 5: Master Programming Mode Chart

    Meter pulses per gallon for generic/other flow meter Notes: Some items may not be shown depending on timer configuration. The timer will discard any changes and exit Master Programming Mode if any button is not pressed for sixty seconds. Fleck 5600SXT Downflow JE11 • 5...

  • Page 6: Master Programming Mode

    Time of Day. This option setting is Two-Tank System: identified by “DF” in the upper left hand corner of the screen. There are three possible settings: Display Format Setting Unit of Volume Time Display U.S. Gallons 12-Hour AM/PM Liters 24-Hour 6 • JE11 Fleck 5600SXT Downflow...
  • Page 7 The reserve selection parameter is only available if the control type has been set to one of the metered options. There are two possible settings. Safety Factor Fixed Reserve Capacity Fleck 5600SXT Downflow JE11 • 7...
  • Page 8 Note that the control requires at least one day to be set to “ON.” If all 7 days are set to “OFF”, the unit will return to Day One until one or more days are set to “ON.” 8 • JE11 Fleck 5600SXT Downflow...

  • Page 9: User Programming Mode

    Range: 1-199 hardness 5. Press the Extra Cycle button. Use this display to adjust the Fixed Reserve Capacity. This option setting is identified by “RC” or "SF" in the upper left-hand Corner of the screen. Fleck 5600SXT Downflow JE11 • 9...

  • Page 10: Diagnostic Programming Mode

    5. Press the Up button. Use this display to view the Volume Used since the last regeneration cycle. This option setting is identified by “VU” in the upper left hand corner of the screen. 10 • JE11 Fleck 5600SXT Downflow...

  • Page 11: Control Valve Assembly

    1 ..13245....Retainer, BLFC 15 ....1 ..13634....Distributor, Pilot, Sleeve 1 ..12095....Washer, Flow Control, .50 gpm 16 ....1 ..10244....O-ring, -211 1 ..12550....Quad Ring, -009 17 ....1 ..13633....Distributor, Pilot Ring, 13/16" 2 ..13302....O-ring, -014 Fleck 5600SXT Downflow JE11 • 11...

  • Page 12: Valve Powerhead Assembly

    27 ....2 ..13898 ....Screw, Flat Hd, Phil Steel 15 ....2 ..13300 ....Ball, 1/4” Stainless Steel Not Shown: 16 ....1 ..42933 ....Gear, Main Drive, Downflow 4 ..40422 ....Wire, Nut, Beige 17 ....1 ..13547 ....Strain Relief, Flat Cord 12 • JE11 Fleck 5600SXT Downflow...

  • Page 13: 3/4" Turbine Meter Assembly

    2 ....2 ..19569 ....Clip, Flow Meter 3 ....1 ..19797 ....Meter Body Assembly, 3/4” Turbine 4 ....4 ..13305 ....O-ring, 119 5 ....1 ..19791-01 ...Harness Assembly, Flow Meter 6 ....1 ..14613 ....Flow Straightener (not shown) Fleck 5600SXT Downflow JE11 • 13...

  • Page 14: Bypass Valve Assembly (Plastic)

    1 ..13708NP ...Yoke, 3/4” NPT Nickel Plated 1 ..13398 ....Yoke, Brass, 1” NPT 1 ..13398NP ...Yoke, 1” NPT Nickel Plated 1 ..40636 ....Yoke, 1-1/4” NPT 1 ..40636-49 ...Yoke, 1-1/4” Sweat 14 • JE11 Fleck 5600SXT Downflow...

  • Page 15: Bypass Valve Assembly (Metal)

    4 ....1 ..11978 ....Side Cover 5 ....1 ..13604-01 ...Label 6 ....8 ..15727 ....Screw 7 ....1 ..11986 ....Side Cover 8 ....1 ..11979 ....Lever, Bypass 9 ....1 ..11989 ....Screw, Hex Head, 1/4-14 Fleck 5600SXT Downflow JE11 • 15...

  • Page 16: 2300 Safety Brine Valve

    8 ....1 ..10186 ....Nut, Hex, 10-32, Nylon 9 ....1 ..60002 ....#500 Air Check 10 ....1 ..10149 ....Float Rod, 30” 11 ....1 ..10700 ....Float Assembly, White 12 ....4 ..10150 ....Grommet 16 • JE11 Fleck 5600SXT Downflow...

  • Page 17: 2310 Safety Brine Valve

    11 ....1 ..60014 ....Safety BrineValve, 2310 (includes items 1-10) 12 ....2 ..10150 ....Grommet (included with item 13) 13 ....1 ..60068-30 ...Float Assembly, 2310, w/30” Rod 14 ....1 ..60002-34 ...Air Check, #500, 34” long Fleck 5600SXT Downflow JE11 • 17...

  • Page 18: Troubleshooting

    Replace power head assembly if not positioning properly. Foreign material in control. Remove power head assembly and inspect bore. Remove foreign material and check control in various regeneration positions. Internal control leak. Replace seals and piston assembly. 18 • JE11 Fleck 5600SXT Downflow...
  • Page 19 Mode. After reconfiguring the system, step the valve through a manual regeneration. If the error re-occurs unplug the unit and contact technical support. Upper Drive Power failure install programming Valve will automatically recover. Sync change Fleck 5600SXT Downflow JE11 • 19...

  • Page 20: Water Conditioner Flow Diagrams

    3. Second Backwash Position 4. Brine Tank Fill Position 4. Rapid Rinse Position Service Postion 5. Brine Tank Fill Position Service Postion Service Position Rapid Rinse Backwash Position Brine Tank Fill Position Brine/Slow Rinse Position 20 • JE11 Fleck 5600SXT Downflow...

  • Page 21: Wiring Diagram

    WIRING DIAGRAM Fleck 5600SXT Downflow JE11 • 21...

  • Page 22: Service Instructions

    Make sure control valve is returned to the In Service position. 11. Be sure there is enough salt in the brine tank. 12. Start regeneration cycle manually if water is hard. 22 • JE11 Fleck 5600SXT Downflow...
  • Page 23 9. Return bypass or inlet valve to normal In Service position. Water pressure automatically builds in the conditioner. NOTE: Be sure to shut off any bypass line. 10. Check for leaks at all seal areas. 11. Follow Injectors/Screen Replacement, steps 9–12. Fleck 5600SXT Downflow JE11 • 23...

  • Page 24: Service Assemblies

    SERVICE ASSEMBLIES Air Check Meter 60002-34 ....Air Check #500 34” 60626......5600SXT Meter Assembly Brine Line Flow Controls Piston Assembly 60022-12 ....BLFC .125 gpm 60102-71 ....5600SXT Piston Assembly, Downflow 60022-25 ....BLFC .25 gpm 60022-50 ....BLFC .50 gpm Safety Brine Valves 60022-100 ....BLFC 1.0 gpm 60027-FFA ....Safety Brine Valve Body 2300 Fitting Facing Arm Brine Line Flow Control Washers...

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