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Reverse Osmosis & Water Treatment Systems
Fleck 4650
Service Manual

TABLE OF CONTENTS

JOB SPECIFICATION SHEET ...............................................1
INSTALLATION AND START-UP PROCEDURE ....................1
CONTROL VALVE DRIVE ASSEMBLY ..................................2
CONTROL DRIVE ASSEMBLY FOR CLOCK ........................3
BYPASS VALVE ASSEMBLY .................................................4
WATER CONDITIONER FLOW DIAGRAMS .........................5
SERVICE INSTRUCTIONS ....................................................7
TROUBLESHOOTING ...........................................................9
SERVICE ASSEMBLY ............................................................10
JOB SPECIFICATION SHEET
Job Number: _______________________________________
Model Number: _____________________________________
Water Test: ________________________________________
Capacity Per Unit: ________ Max. ________ Per Regeneration
Mineral Tank Size Diameter: _____ Height: _______________
Brine Tank Size and Salt Setting per Regeneration: _________
1. Type of Timer:
A. "L"
B. 7 Day
C. 12 Day
2. Day/Time of Regeneration: _________________
3. Drain Line Flow Control: ___________________ gpm
4. Brine Refill Rate: _________________________ gpm
5. Injector Size#: ___________________________
sales@pureaqua.com
+1(714) 432-9996
+1 (844) 309-7501
INSTALLATION AND START-UP
PROCEDURE
The water softener should be installed with the inlet, outlet and
drain connections made in accordance with manufacturer's
recommendations and to meet applicable plumbing codes.
Manual
Red Time
Regeneration
Set Button
Knob
Time of Day
Arrow
Figure 1
1. Manually index the softener control into the service position
and let water flow into the resin tank. When the water flow
stops, open a softened water tap until all air is released
from the lines, then close the tap.
Note: The various regeneration positions may be
dialed manually by turning the knob on the
front of the control until the indicator shows
that the softener is in the desired position.
2. Manually index the control to the backwash position and
allow water to flow at the drain for 3 or 4 minutes.
3. Remove back cover plate.
4. Make sure that the salt dosage is set as recommended by
the manufacturer. Manually index the control to the brine fill
position and allow the brine tank to fill to the top of the air
check.
5. Manually index the control to the brine draw position and
allow the control to draw water from the brine tank until it
stops.
6. Plug in the electrical cord and look in the sight hole in the
back of the motor to see that it is running. Set the days that
regeneration is to occur by sliding tabs on skipper wheel
outward to expose trip fingers. Each tab is one day. Finger
at red pointer is tonight. Moving clockwise from red pointer,
extend or retract fingers to obtain the desired regeneration
schedule.
7. Manually advance the control to the beginning of the brine
fill position; and allow the control to return to the service
position automatically.
8. Fill the brine tank with salt.
9. Replace back cover on the control.
10. Make sure that any bypass valving is left in the normal
service position.
Get a Quote
www.pureaqua.com
24 GR, Gear
Skipper Wheel
(Shows every
other day
regeneration)
Red Pointer
BR61501-4650 Rev A
BR40261 Rev C
AP10

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Summary of Contents for Pentair Fleck 4650

  • Page 1: Table Of Contents

    The water softener should be installed with the inlet, outlet and drain connections made in accordance with manufacturer’s recommendations and to meet applicable plumbing codes. Manual Red Time Regeneration Fleck 4650 Set Button 24 GR, Gear Knob Service Manual Skipper Wheel...
  • Page 2: Control Valve Drive Assembly

    13 ....1 ..13011 ....Cycle Actuator Gear 1 ..60514-02 ...Brine Cam Assembly, Minutes 14 ....1 ..14177 ....Knob - Manual Regeneration 31 ....1 ..40327 ....Support Bracket (Hot water Only) 15 ....4 ..13300 ....Ball - 1/4" Dia. 2 • AP10 Fleck 4650...
  • Page 3: Control Drive Assembly For Clock

    23 ....1 ..10225-xx ....Injector Nozzle - Hot Water 51 ....1 ..13398 ....Yoke, Brass, 1" NPT 1 ..10913-xx ....Injector Nozzle - Cold Water 1 ..13708 ....Yoke, Brass, 3/4" NPT Fleck 4650 AP10 • 3...
  • Page 4: Bypass Valve Assembly

    8 ....1 ..11979 ....Lever, Bypass 9 ....1 ..11989 ....Screw, Hex Head, 1/4-14 10 ....1 ..60040SS ...Bypass Valve, 5600, 3/4" NPT Blk Grip Lever, SS ..60041SS ...Bypass Valve, 5600, 1" NPT Blk Grip Lever, SS 4 • AP10 Fleck 4650...
  • Page 5: Water Conditioner Flow Diagrams

    - into the distributor - up thru the center tube - thru the center hole in the piston - over the top edge of the piston and center hole in the piston and out the drain line. out the drain line. Fleck 4650 AP10 • 5...
  • Page 6 - thru the passage to the drain line. the top of tank - down thru the resin and enters the distributor as conditioned water. The conditioned water flows up thru the center tube to the valve outlet. 6 • AP10 Fleck 4650...
  • Page 7: Service Instructions

    15. Make sure there is enough brine in the brine tank. 16. Rotate program wheel counterclockwise until it stops at regeneration position. 17. Start regeneration cycle manually if water is hard. Fleck 4650 AP10 • 7...
  • Page 8 15. Make sure there is enough brine in the brine tank. 16. Rotate program wheel counterclockwise until it stops at regeneration position. 17. Start regeneration cycle manually if water is hard. 8 • AP10 Fleck 4650...
  • Page 9: Troubleshooting

    Internal control leak. Replace seals and/or piston assembly. Control valve jammed in brine or backwash Replace seals and/or piston assembly. position. Timer motor stopped or jammed. Replace timer. Fleck 4650 AP10 • 9...
  • Page 10: Service Assembly

    19151......1.0 gpm 12085......1.2 gpm 19150......1.3 gpm 12086......1.5 gpm 19149......1.7 gpm 12087......2.0 gpm 12088......2.4 gpm 12089......3.0 gpm 12090......3.5 gpm 12091......4.0 gpm 19147......4.5 gpm 12092......5.0 gpm 17814......6.0 gpm 12408......7.0 gpm ***Hot water injector components are listed separately. 10 • AP10 Fleck 4650...
  • Page 11 Fleck 4650 AP10 • 11...
  • Page 12 © 2010 Pentair Residential Filtration, LLC 40261 Rev C AP10...