Ricoh D025 Service Manual
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Ricoh D025 Service Manual

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D023/D025
SERVICE MANUAL
(Book 1 of 2)
003987MIU
MAINFRAME

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  • Page 1 D023/D025 SERVICE MANUAL (Book 1 of 2) 003987MIU MAINFRAME...
  • Page 5 D023/D025 SERVICE MANUAL BOOK 1 of 2 MAINFRAME 003987MIU...
  • Page 7 It is the reader's responsibility when discussing the information contained within this document to maintain a level of confidentiality that is in the best interest of Ricoh Americas Corporation and its member companies. NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY FASHION AND DISTRIBUTED WITHOUT THE PRIOR PERMISSION OF RICOH AMERICAS CORPORATION.
  • Page 9 Ricoh Technical Training Program. Untrained uncertified users utilizing information contained in this service manual to repair or modify Ricoh equipment risk personal injury, damage to property or loss of warranty protection. Ricoh Americas Corporation...
  • Page 11 LEGEND PRODUCT COMPANY CODE GESTETNER LANIER RICOH SAVIN D023 MP C2800 LD528C Aficio MP C2800 C2828 D025 MP C3300 LD533C Aficio MP C3300 C3333 DOCUMENTATION HISTORY REV. NO. DATE COMMENTS 10/2008 Original Printing...

  • Page 13: Table Of Contents

    D023/D025 TABLE OF CONTENTS PRODUCT INFORMATION 1. PRODUCT INFORMATION............1-1 1.1 SPECIFICATIONS ................1-1 1.2 OVERVIEW...................1-2 1.2.1 COMPONENT LAYOUT ..............1-2 1.2.2 PAPER PATH ................1-4 1.2.3 DRIVE LAYOUT................1-5 1.3 MACHINE CONFIGURATION ..............1-7 1.4 GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR PRODUCTS ..........1-11 INSTALLATION 2.
  • Page 14 2.10 DOCUMENT FEEDER HANDLE TYPE 5 ........2-37 2.10.1 COMPONENT CHECK............2-37 2.10.2 INSTALLATION PROCEDURE ..........2-38 Preparing before Installing the DF Handle ........2-38 Installing the DF Handle ..............2-40 2.11 1-BIN TRAY UNIT (D414) .............2-43 2.11.1 COMPONENT CHECK............2-43 2.11.2 INSTALLATION PROCEDURE ..........2-43 D023/D025...
  • Page 15 USB2.0/SD SLOT TYPE A ............2-78 2.22.1 ACCESSORY CHECK ............2-78 2.22.2 INSTALLATION PROCEDURE ..........2-79 2.22.3 TESTING THE SD CARD/USB SLOT ........2-82 2.23 ANTI-CONDENSATION HEATER (SCANNER)......2-83 2.23.1 INSTALLATION PROCEDURE ..........2-83 2.24 TRAY HEATER ................2-84 2.24.1 INSTALLATION PROCEDURE ..........2-84 2.25 ANTI-CONDENSATION HEATER TYPE A ........2-85 D023/D025...
  • Page 16 Installation Procedure..............2-107 2.26.9 HDD ENCRYPTION UNIT..........2-109 Before You Begin the Procedure..........2-109 Seal Check and Removal ............2-110 Installation Procedure..............2-111 Recovery from a Device Problem..........2-112 Restoring the encryption key ............2-112 Clearing the NVRAM ..............2-113 2.26.10 PICTBRIDGE..............2-114 2.26.11 VM CARD TYPE I ............2-115 D023/D025...
  • Page 17 Scanner leading edge and side-to-side registration ......4-3 4.3.2 ARDF ...................4-4 ARDF side-to-side, leading edge registration and trailing edge ..4-4 ARDF sub-scan magnification ............4-5 4.3.3 REGISTRATION ................4-6 Image Area..................4-6 Leading Edge ..................4-6 Side to Side ..................4-6 Adjustment Standard...............4-6 Paper Registration Standard ............4-6 D023/D025...
  • Page 18 4.5.8 SCANNER HP SENSOR ............4-30 4.5.9 PLATEN COVER SENSOR ............4-31 4.5.10 FRONT SCANNER WIRE ............4-32 Reinstalling the Front Scanner Wire..........4-33 4.5.11 REAR SCANNER WIRE............4-36 Reinstalling the Rear Scanner Wire ..........4-36 4.5.12 TOUCH PANEL POSITION ADJUSTMENT......4-38 4.6 LASER OPTICS ..................4-39 D023/D025...
  • Page 19 4.9.2 PAPER TRANSFER UNIT ............4-69 4.9.3 HIGH VOLTAGE SUPPLY BOARD - DISCHARGE PLATE..4-71 4.9.4 ID SENSOR BOARD ..............4-72 Cleaning for ID sensors ..............4-72 After installing a new ID sensor unit/board ........4-73 4.9.5 TEMPERATURE AND HUMIDITY SENSOR ......4-74 4.10 DRIVE UNIT ..................4-75 D023/D025...
  • Page 20 HEATING, FUSING AND TENSION ROLLER ....4-108 4.11.7 HEATING ROLLER THERMOSTATS ........4-108 4.11.8 HEATING ROLLER THERMISTOR ........4-109 4.11.9 PRESSURE ROLLER THERMISTOR AND THERMOSTAT............4-110 4.11.10 FUSING GEAR AND ONE-WAY CLUTCH .....4-111 4.11.11 HEATING ROLLER BEARING AND INSULATING BUSHING ..........4-111 4.11.12 PRESSURE ROLLER BEARING........4-112 D023/D025 viii...
  • Page 21 DUPLEX EXIT SENSOR ............4-135 4.14 ELECTRICAL COMPONENTS............4-136 4.14.1 BOARDS ................4-136 4.14.2 CONTROLLER UNIT ............4-139 4.14.3 CONTROLLER BOX RIGHT COVER ........4-140 4.14.4 CONTROLLER BOX ............4-140 When opening the controller box..........4-140 When removing the controller box..........4-141 4.14.5 IOB (IN/OUT BOARD) ............4-143 4.14.6 BICU...................4-144 D023/D025...
  • Page 22 Entering SP Mode ................5-1 Exiting SP Mode................5-1 5.1.3 TYPES OF SP MODES ...............5-2 SP Mode Button Summary ..............5-2 Switching Between SP Mode and Copy Mode for Test Printing ..5-3 Selecting the Program Number ............5-3 Exiting Service Mode...............5-4 Service Mode Lock/Unlock ..............5-4 D023/D025...
  • Page 23 5.4 REBOOT/SYSTEM SETTING RESET..........5-26 5.4.1 SOFTWARE RESET..............5-26 5.4.2 SYSTEM SETTINGS AND COPY SETTING RESET ....5-26 System Setting Reset..............5-26 Copier Setting Reset ..............5-26 5.5 CONTROLLER SELF-DIAGNOSTICS..........5-28 5.5.1 OVERVIEW................5-28 5.6 SD CARD APPLI MOVE ..............5-29 5.6.1 OVERVIEW................5-29 5.6.2 MOVE EXEC................5-30 5.6.3 UNDO EXEC................5-31 D023/D025...
  • Page 24 6.1 SERVICE CALL CONDITIONS .............6-1 6.2 PROCESS CONTROL ERROR CONDITIONS........6-2 6.3 TROUBLESHOOTING GUIDE..............6-3 6.3.1 STACK PROBLEM IN THE 1-BIN TRAY ........6-3 6.4 JAM DETECTION .................6-4 6.5 ELECTRICAL COMPONENT DEFECTS ..........6-5 6.6 SCANNER TEST MODE...............6-6 6.6.1 SBU TEST MODE................6-6 6.6.2 IPU TEST MODE .................6-6 D023/D025...
  • Page 25 SP4-904-1 Register Access ............6-6 SP4-904-2 Image Path..............6-6 D023/D025 SERVICE MANUAL APPENDICES SEE D023/D025 SERVICE MANUAL APPENDICES SECTION FOR DETAILED TABLE OF CONTENTS 1000 SHEET FINISHER (B408) SEE SECTION B408 FOR DETAILED TABLE OF CONTENTS BOOKLET FINISHER (B793) SEE SECTION B793 FOR DETAILED TABLE OF CONTENTS...
  • Page 26 INTERNAL SHIFT TRAY SH3040 (D388) SEE SECTION D388 FOR DETAILED TABLE OF CONTENTS FAX OPTION TYPE C5000 (D393) SEE SECTION D393 FOR DETAILED TABLE OF CONTENTS 1 BIN TRAY BN3070 (D414) SEE SECTION B408 FOR DETAILED TABLE OF CONTENTS D023/D025...

  • Page 27: Product Information

    PRODUCT INFORMATION APPENDIX: SPECIFICATIONS INSTALLATION APPENDIX: MAINTENANCE TABLES PAPER FEED UNIT PB3080 (D387) PREVENTIVE MAINTENANCE APPENDIX: SERVICE CALL CONDITIONS REPLACEMENT AND ADJUSTMENT APPENDIX: PROCESS CONTROL ERROR CONDITIONS SYSTEM MAINTENANCE REFERENCE APPENDIX: TROUBLESHOOTING GUIDE TROUBLESHOOTING APPENDIX: JAM DETECTION APPENDIX: ELECTRICAL COMPONENT DEFECTS APPENDIX: SP MODE TABLES...

  • Page 29: Read This First

    Read This First Important Safety Notices Prevention of Physical Injury Before disassembling or assembling parts of the copier and peripherals, make sure that the copier power cord is unplugged. The wall outlet should be near the copier and easily accessible. If any adjustment or operation check has to be made with exterior covers off or open while the main switch is turned on, keep hands away from electrified or mechanically driven components.

  • Page 30: Laser Safety

    batteries in accordance with the manufacturer's instructions and local regulations. The optional fax and memory expansion units contain lithium batteries, which can explode if replaced incorrectly. Replace only with the same or an equivalent type recommended by the manufacturer. Do not recharge or burn the batteries. Used batteries must be handled in accordance with local regulations.
  • Page 31 WARNING: Turn off the main switch before attempting any of the procedures in the Laser Optics Housing Unit section. Laser beams can seriously damage your eyes. CAUTION MARKING: Symbols, Abbreviations and Trademarks This manual uses several symbols and abbreviations. The meaning of those symbols and abbreviations are as follows: See or Refer to Clip ring...
  • Page 32 Trademarks ® ® ® Microsoft , Windows , and MS-DOS are registered trademarks of Microsoft Corporation in the United States and /or other countries. ® PostScript is a registered trademark of Adobe Systems, Incorporated. ® is a registered trademark of Hewlett-Packard Company. ®...

  • Page 33: Product Information

    PRODUCT INFORMATION SECTION 1 PRODUCT INFORMATION REVISION HISTORY Page Date Added/Updated/New None...

  • Page 35: Specifications

    Specifications 1. PRODUCT INFORMATION 1.1 SPECIFICATIONS See "Appendices" for the following information: Mainframe Specifications Printer Specifications Scanner Specifications Supported Paper Sizes Software Accessories Optional Equipment D023/D025...

  • Page 36: Overview

    1.2 OVERVIEW 1.2.1 COMPONENT LAYOUT D023/D025...
  • Page 37 9. Scanner Motor 22. PCU (4 Colors) 10. Lens Block 23. Image Transfer Belt Cleaning Unit 11. Sensor Board Unit (SBU) 24. Image Transfer Belt Unit 12. Decurler Rollers 25. Toner Bottle (4 Colors) 13. Duplex Unit 26. ID Sensor D023/D025...

  • Page 38: Paper Path

    13. Finisher Proof Tray (Optional) 7. Tray 2 Feed 14. Inner Tray 8. Tray 3: Optional Paper Feed Unit/LCT The 1000-sheet finisher and 1000-sheet booklet finisher require the bridge unit and one from the two-tray paper feed unit or the LCT. D023/D025...

  • Page 39: Drive Layout

    Collection Coils From The Pcus, From The Transfer 4. Toner Transport Motor: Belt Unit, And Inside The Toner Collection Bottle. Also Rotates The Toner Bottles. 5. Development Clutch (K, Y, M, Turns On/Off The Drive Power To The Development Unit (K, Y, M, C). D023/D025...
  • Page 40 Motor: Image Transfer Belt. 13. ITB Drive Motor: Drives The Image Transfer Belt Unit. Drives The Duplex Inverter Rollers And Duplex 14. Duplex Inverter Motor Transport Rollers. 15. Fusing/Paper Exit Motor: Drives The Fusing Unit And Paper Exit Section. D023/D025...

  • Page 41: Machine Configuration

    Machine Configuration 1.3 MACHINE CONFIGURATION Machine Call Item Remarks Code Mainframe D023/D025 Platen Cover G329 One from the two Ardf D366 500-Sheet Finisher D372 [14] Requires [12] 1000-Sheet Booklet One from [10], [11] and [14]; Requires [12] B793 [11] Finisher...
  • Page 42 One from the three; D351 Feed Unit The one-tray PFU requires [9]. One-Tray Paper D387 Feed Unit Caster Table D446 1200-Sheet LCT D353 Requires [6] or [7] 1-Bin Tray D414 Shift Tray D388 [13] One from the two Bridge Unit D386 [12] D023/D025...
  • Page 43 Wireless LAN (IEEE D377-19 802.11g) Bluetooth B826-17 File Format Converter D377-04 Copy Data Security Unit B829-07 D413-13 (NA) You can only install PostScript 3 D413-14 (EU one of these in SD slot D413-12 (AA) 1 at a time D023/D025...
  • Page 44 DataOverwriteSecurity D377-06 Unit PictBridge D413-04 D430-01 (NA) VM Card D430-02 (EU) D430-03 (AA) In SD card slot 2 D403-05 (NA) Browser Unit D403-06 (EU) D403-07 (AA) HDD Encryption Unit D377-16 D023/D025 1-10...

  • Page 45: Guidance For Those Who Are Familiar

    Guidance for Those Who are Familiar with Predecessor Products 1.4 GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR PRODUCTS Machine D023/D025 is a successor model to Machine B230/B237. If you have experience with the predecessor products, the following information will be of help when you read this manual.

  • Page 47: Installation

    INSTALLATION SECTION 2 INSTALLATION Page Date Added/Updated/New 116 ~ 118 6/14/2011 Browser Unit 10/13/2011 Important note Browser Unit...

  • Page 49: Installation Requirements

    Install the machine on a strong, level base. (Inclination on any side must be no more than 5 mm.) Do not install the machine in areas that get strong vibrations. 2.1.2 MACHINE LEVEL Front to back: Within 5 mm (0.2") Right to left: Within 5 mm (0.2") D023/D025...

  • Page 50: Machine Space Requirements

    Ground the machine. Input voltage level: 120 V, 60 Hz: More than 12 A 220 V to 240 V, 50 Hz/60 Hz: More than 8 A Permissible voltage fluctuation: ±10 % Do not put things on the power cord. D023/D025...

  • Page 51: Optional Unit Combinations

    Platen Cover One from No.1 or No.2 ARDF 1-Bin Tray Unit 1200-Sheet LCT Requires No.5 and No.6 Large Capacity Tray One from No.5, No.6 or No.7 Two-Tray Paper Feed Unit No.7 requires No. 8 One-Tray Paper Feed Unit Caster Table D023/D025...

  • Page 52: Controller Options

    One from the three (SD card slot 1) PictBridge Option Data Overwrite Security Unit Browser Unit SD card slot 2 (during installation only) VM Card SD card slot 2 HDD Encryption Unit SD card slot 2 (during installation only) D023/D025...

  • Page 53: Fax Options

    Fax Option Type C5000 *Hand Set Type 1018 Requires No.1. (NA Only) G3 Interface Unit Type C5000 *: Child options (Child options require a parent option.) 2.2.4 OTHER OPTIONS Options Remarks Copy Data Security Unit Optional Counter Interface Unit USB2.0/SD Slot D023/D025...

  • Page 54: Copier Installation

    Make sure that the image transfer belt is in its correct position (away from the PCUs) before you move the machine. Otherwise, the image transfer belt and the black PCU can be damaged. 2.3.1 POWER SOCKETS FOR PERIPHERALS Rating voltage for peripherals. Make sure to plug the cables into the correct sockets. D023/D025...

  • Page 55: Installation Flow Chart

    This flow chart shows the best procedure for installation. You need the optional paper tray unit or the LCT if you want to install the finisher (B408, B804 or B805). The punch unit is for 2000-sheet booklet finisher (B804) and 3000-sheet finisher (B805). D023/D025...

  • Page 56: Installation Procedure

    Remove the scanner unit stay [A]. Open the front door [B], and then remove the jam location sheet [C]. Keep the scanner unit stay [A] inside the front door [B]. Reattach the jam location sheet. Close the front door. D023/D025...

  • Page 57: Developer And Toner Bottles

    Close the drum positioning plate. Then lock the image transfer unit lock and turn the drum positioning plate lever clockwise. Lock the drum positioning plate lever with the stopper [B] ( x 1). Shake each toner bottle five or six times. D023/D025...

  • Page 58: Paper Trays

    Pull each paper tray out. Then adjust the side guides and end guide to match the paper size. To move the side guide, first pull out the tray fully. Then push down the green lock at the rear inside the tray. Pull out the feeler [A] for the output tray full detection mechanism. D023/D025 2-10...

  • Page 59: Emblem And Decals

    Attach the correct paper tray number and size decals to the paper trays [E]. Paper tray number and size decals are also used for the optional paper tray or the optional LCT. Keep these decals for use with these optional units. Manual Pocket Attachment 2-11 D023/D025...

  • Page 60: Initialize The Developer

    Counting “0”: SP5-045-001 NOTE: You can set this one time method Developments only. You cannot change the setting after you have set it for the first time. A3/11" x 17" SP5-104-001 Specifies whether the counter is “No”: Single D023/D025 2-12...

  • Page 61: Settings For @Remote Service

    Enter the SP mode. Input the Request number which you have obtained from @Remote Center GUI, and then enter [OK] with SP5816-202. Confirm the Request number, and then click [EXECUTE] with SP5816-203. Check the confirmation result with SP5816-204. 2-13 D023/D025...
  • Page 62 Check the registration result with SP5816-207. Value Meaning Solution/ Workaround Succeeded Request number error Check the request number again. Already registered Check the registration status. Communication error (proxy Check the network condition. enabled) Communication error (proxy Check the network condition. disabled) D023/D025 2-14...
  • Page 63 "Do not prohibit". problem. -12006 A confirmation request was made after the confirmation Execute registration. had been already completed. -12007 The request number used at registration was different from Check Request No. the one used at confirmation. 2-15 D023/D025...
  • Page 64 -2394 Mainframe not managed Box ID for external RCG is -2395 illegal. Mainframe ID for external RCG -2396 is illegal. Check the ID2 of the -2397 Incorrect ID2 format mainframe. Incorrect request number -2398 Check the Request No. format D023/D025 2-16...

  • Page 65: Moving The Machine

    To check if SP 2-111-1 was successful, watch the screen during the process. A message is displayed at the end. Also, you can check the result with SP 2-194-10 to -12. Make sure that the side fences in the trays are correctly positioned to prevent color registration errors. 2-17 D023/D025...

  • Page 66: One-Tray Paper Feed Unit (D387)

    2.4 ONE-TRAY PAPER FEED UNIT (D387) 2.4.1 ACCESSORY CHECK Check the quantity and condition of the accessories against the following list. Description Q’ty Securing Bracket Screw (M4x10) Spring Washer Screw Knob Screw D023/D025 2-18...

  • Page 67: Installation Procedure

    The one-tray paper feed unit must be installed on the caster table (D446). Prepare the caster table first before installing this unit. Remove all tape on the paper feed unit. Remove the paper tray and remove all tapes and padding. 2-19 D023/D025...
  • Page 68 [E] after installing the tray heater if you install the tray heater. Load paper into the paper feed unit. 10. Turn on the main power switch of the machine. 11. Check the paper feed unit operation and copy quality. D023/D025 2-20...

  • Page 69: Caster Table (D446)

    Caster Table (D446) 2.5 CASTER TABLE (D446) 2.5.1 COMPONENT CHECK Description Q’ty Caster Table Stud Screw 2.5.2 INSTALLATION PROCEDURE Put the caster table on a flat place. 2-21 D023/D025...
  • Page 70 Pull out tray 2 of the mainframe or the tray of the one-tray paper feed unit. Secure the machine or one-tray paper feed unit to the caster table (stud screw x 1) Reinstall the tray in the mainframe or one-tray paper feed unit. Adjust the five leveling adjustors of the caster table. D023/D025 2-22...

  • Page 71: Paper Feed Unit Installation (D351)

    Paper Feed Unit Installation (D351) 2.6 PAPER FEED UNIT INSTALLATION (D351) 2.6.1 ACCESSORY CHECK Check the quantity and condition of the accessories against the following list. Description Q’ty Securing Bracket Screw (M4x10) Spring Washer Screw Knob Screw 2-23 D023/D025...

  • Page 72: Installation Procedure

    Do not lift the copier with the paper feed unit installed. The handle and grips may be damaged. Remove all tape on the paper feed unit. Remove the paper trays and remove all tape and padding. Grasp the handle [A] and grips [B] of the machine. D023/D025 2-24...
  • Page 73 [E] after installing the tray heater if you install the tray heater. Load paper into the paper feed unit. 10. Turn on the main power switch of the machine. 11. Check the paper feed unit operation and copy quality. 2-25 D023/D025...

  • Page 74: 2000-Sheet Lct

    You need two or more persons to lift the copier. The copier is highly unstable when lifted by one person, and may cause injury or property damage. Do not lift the copier with the paper feed unit installed. The handle and grips may be damaged. D023/D025 2-26...
  • Page 75 Remove all tapes and retainers in the LCT. Grasp the handle [A] and grips [B] of the machine. Lift the copier and install it on the LCT [C]. Hold the handle [A] and grips [B] of the machine when you lift and move the machine. 2-27 D023/D025...
  • Page 76 5). But the cutout [G] is for attaching the tray heater. Therefore, attach the securing brackets [E] after installing the tray heater if you install the tray heater. Load paper into the LCT. Turn on the main power switch of the machine. 10. Check the LCT operation and copy quality. D023/D025 2-28...

  • Page 77: 1200-Sheet Lct (D353)

    1200-Sheet LCT (D353) 2.8 1200-SHEET LCT (D353) 2.8.1 COMPONENT CHECK Check the quantity and condition of the components against the following list. Description Q’ty Front Bracket Rear Bracket Stud Screw Joint Pin 2-29 D023/D025...

  • Page 78: Installation Procedure

    Unpack the LCT and remove the tapes. Remove the stand covers [A]. Release the locks [B] of the front and rear caster stands. Remove the caster stands [C]. Remove the paper path cover [A], connector cover [B] and six hole covers [C]. D023/D025 2-30...
  • Page 79 Pull out the front and rear rails [A], and then hang them on each bracket [B]. Connect the LCT cable [C] to the main machine. 10. Slide the LCT [D] into the main machine. 11. Make sure that the front and rear sides of the LCT are closely attached to the main machine. 2-31 D023/D025...

  • Page 80: Side Fence Position Change

    1) if the side fences are adjusted for B5 size paper. Close the right door. Turn on the main power switch, and then go into the SP mode. Input the correct paper size for the1200-sheet LCT with SP5181-018. D023/D025 2-32...

  • Page 81: Auto Reverse Document Feeder (D366)

    Auto Reverse Document Feeder (D366) 2.9 AUTO REVERSE DOCUMENT FEEDER (D366) 2.9.1 COMPONENT CHECK Check the quantity and condition of the components against the following list. Description Q’ty ARDF Stamp Cartridge Screwdriver Tool Knob Screw Stud Screw Attention Decal – Top Cover 2-33 D023/D025...

  • Page 82: Installation Procedure

    Insert the two stud screws [A] on the top of the machine. Mount the ARDF [B] by aligning the screw keyholes [C] in the ARDF support plate over the stud screws. Slide the ARDF toward the front of the machine. Secure the ARDF with the two knob screws [D]. D023/D025 2-34...
  • Page 83 Auto Reverse Document Feeder (D366) Remove two screws [E] from the bottom of the ARDF. Install the stamp cartridge [F] in the ARDF. Peel off the platen sheet [G] and place it on the exposure glass. 2-35 D023/D025...
  • Page 84 15. Make a full size copy. Check that the registrations (side-to-side and leading edge) and image skew are correct. If they are not, adjust the registrations and image skew referring to "Copy Adjustments" in the "Replacements and Adjustments” section. D023/D025 2-36...

  • Page 85: Document Feeder Handle Type 5

    Hinge Stopper - Right Hinge Stopper - Left Spacer Bushing: M6 Bushing: 6MM Tapping Screw: M3 x 12 Tapping Screw (Self Binding): M3 x 12 Screw: M3 x 8 Tapping Screw: M4 x 8 Operation Decal Stud Decal 2-37 D023/D025...

  • Page 86: Installation Procedure

    2.10.2 INSTALLATION PROCEDURE Turn off the main switch of the copier and unplug the power cord before you start the installation procedure. Preparing before Installing the DF Handle Open the ADF unit. D023/D025 2-38...
  • Page 87 Secure the stud bracket [C] to the outside of the ADF cover at location [D] with two screws ( x 2: M3x8). The two screws must go through the ADF cover and the securing bracket [A]. Make two screw holes [E] in the scanner right cover with an M3x12 tapping screw from the accessories. 2-39 D023/D025...

  • Page 88: Installing The Df Handle

    Install the bushing: 6MM [B] in the inside of the handle unit. Attach the handle unit to the stud bracket on the left side of the ADF. In the outside of the handle unit, install the bushing - M6 [C] first, and then the spacer [D]. D023/D025 2-40...
  • Page 89 Clean the handle unit with alcohol. Then attach the stud decal [E] at the location that was cleaned. Attach the handle bracket [F] at the front right side on the bottom of the ADF unit (Tapping Screw [Self Binding] x 2: M3x12). Close the ADF unit. 2-41 D023/D025...
  • Page 90 Attach the hinge stoppers (left [G] and right [H]) to the left and right hinges (Tapping screw x 2: M4x8 each). 10. Clean the front side of the duplex unit with alcohol. Then attach the operation decal [I] at the location that was cleaned. 11. Check the operation of the handle unit [J]. D023/D025 2-42...

  • Page 91: 1-Bin Tray Unit (D414)

    If the bridge unit (D386) has already been installed in the machine, remove it before installing 1-bin tray unit (D414). This will make it easier for you to do the following procedure. Remove all tapes. Open the right door of the machine. 2-43 D023/D025...
  • Page 92 Install the 1-bin tray unit [C] ( x 1, x 1, x 1 [This screw was removed in step 4]). Attach the tray support bar [D] to the tray [E] as shown, and then attach the end-fence [F]. D023/D025 2-44...
  • Page 93 Install the tray [G] (with the tray support bar) in the machine (M3 x 16: x 2). Reinstall the front right cover in the machine, and then close the right door of the machine. Turn on the main power switch of the machine. 10. Check the 1-bin tray unit operation. 2-45 D023/D025...

  • Page 94: Component Check

    2.12.1 COMPONENT CHECK Check the quantity and condition of the components against the following list. Description Q’ty Shift Tray Unit Paper Guide - Small Connector Cover 2.12.2 INSTALLATION PROCEDURE Unplug the copier power cord before starting the following procedure. D023/D025 2-46...
  • Page 95 Attach the connector cover [D] to the shift tray unit [E]. Install the shift tray unit [E] to the machine. Push down the left edge [F] of the shift tray. Turn on the main power switch of the machine. Check the shift tray unit operation. 2-47 D023/D025...

  • Page 96: Component Check

    2.13 BRIDGE UNIT (D386) 2.13.1 COMPONENT CHECK Check the quantity and condition of the components against the following list. Description Q’ty Bridge Unit Frame Cover Knob Screw Long Knob Screw Holder Bracket Guide D023/D025 2-48...

  • Page 97: Installation Procedure

    If the sensor feeler [A] is out, fold it into the machine. Open the right door of the machine. Remove the inner tray [B]. Remove the front right cover [C] ( x 1). Remove the connector cover [D] ( x 1). 2-49 D023/D025...
  • Page 98 Otherwise, the customer will damage the bridge unit if they pull up the bridge unit tray. When you install the finisher, you will need this bracket during the installation procedure. 12. Turn on the main power switch of the machine. D023/D025 2-50...
  • Page 99 Bridge Unit (D386) 13. Check the bridge unit operation. 14. Pull the extension tray [K] only if the 1000-sheet finisher (B408) or the 500-sheet finisher (D372) is to be installed in the main machine. 2-51 D023/D025...

  • Page 100: 500-Sheet Finisher (D372)

    Check the quantity and condition of the accessories against the following list. Description Q’ty Unit Holder Shift Tray Holder Bracket Screw: M3 x 8 Screw: M3 x 6 Screw: M4 x 14 Screw: M4 x 20 Support Bracket Support Bracket Cover D023/D025 2-52...

  • Page 101: Installation Procedure

    Unpack the finisher and remove the tapes. Install the unit holder [A] ( x 3 - M4 x 14). Install the support brackets [B] ( x 2 each: M4 x 20) Install the support bracket covers [C] ( x 1 each: M3 x 8) 2-53 D023/D025...
  • Page 102 Install the holder bracket [B] ( x 1; M3 x 6). Connect the finisher cable [C]. Install the shift tray [A] ( x 2 - M3 x 8). Turn on the main power switch and check the finisher operation. D023/D025 2-54...

  • Page 103: 1000-Sheet Finisher (B408)

    1000-Sheet Finisher (B408) 2.15 1000-SHEET FINISHER (B408) 2.15.1 ACCESSORY CHECK Check the quantity and condition of the accessories against the following list. Description Q’ty D023/D025 Front Joint Bracket Rear Joint Bracket Rear Joint Bracket Grounding Plate Copy Tray Staple Position Decal...

  • Page 104: Installation Procedure

    2.15.2 INSTALLATION PROCEDURE Unplug the main machine power cord before starting the following procedure. If this finisher will be installed on the D023 or D025 copier, the following options must be installed before installing this finisher. - Bridge Unit (D386)
  • Page 105 Connect the finisher cable [I] to the main machine below the right rear handle. 10. Attach the staple position decal [J] to the ARDF as shown. 11. Turn on the main power switch and check the finisher operation. 2-57 D023/D025...

  • Page 106: 1000-Sheet Booklet Finisher (B793)

    Check the quantity and condition of the accessories against the following list. Description Q’ty Rear Joint Bracket Front Joint Bracket Grounding Plate Upper Output Tray Cushion Lower Output Tray Short Knob Screw Long Knob Screw Screw (M3 x 8) Screw (M4 x 14) D023/D025 2-58...

  • Page 107: Installation Procedure

    Unplug the main machine power cord before starting the following procedure. The bridge unit (D386) and optional paper feed unit (D387 or D351) must be installed before installing this finisher (B793). Unpack the finisher and remove all tapes and packing materials from the finisher. 2-59 D023/D025...
  • Page 108 Attach the cushions [C] to the finisher. Make sure that the cushions are placed within 0 to 1 mm [D] from the edge of the cover or frame. Install the ground plate [E] on the finisher ( x 2; M3 x 8). D023/D025 2-60...
  • Page 109 [J] [K] go into their slots. 10. Push the lock lever [I], and then secure it (Long knob screw x 1). 11. Close the front door of the finisher. 12. Connect the finisher connector [L] to the machine. 2-61 D023/D025...
  • Page 110 13. Install the upper output tray [M] (Short knob screw x 1). 14. Install the lower output tray [N]. 15. Turn on the main power switch of the machine. 16. Check the 1000-sheet booklet finisher operation. D023/D025 2-62...

  • Page 111: Punch Unit

    Check the quantity and condition of the components against the following list. Description Q’ty Punch Unit Punch Drive Motor Hopper Full Sensor Arm Sub-scan Registration Sensor Unit Punch Unit Stay Sub-Scan Registration Sensor Guide Hopper Screw Step Screw Spring 2-63 D023/D025...
  • Page 112 D023/D025 2-64...

  • Page 113: Installation

    Open the top cover [A] and then release the guide arm [B] ( x 1). Open the front door [C]. Pull the hook [D] up then remove the knob [E]. Timing belt cover [F]. Rear cover of the 1000-sheet booklet finisher [G] ( x 2). 2-65 D023/D025...
  • Page 114 Remove the paper guide plate [I] from the rear side ( x 4). Install the punch unit stay [J] from the front side ( x 3). 10. Install the sub-scan registration sensor guide [K] from the top ( x 1). D023/D025 2-66...
  • Page 115 13. Make sure to put the punch unit stay pin [N] through the hole [O]. 14. Connect the harnesses [P] to the main PCB. 15. Put the harnesses [Q] through the hole [R] in the rear frame ( x 1). 2-67 D023/D025...
  • Page 116 18. Connect the home position sensor harness from the punch unit to the home position sensor [U]. 19. Install the sub-scan registration sensor unit [V] from the rear side ( x 2). 20. Route and connect the harnesses as shown ( x 2). D023/D025 2-68...
  • Page 117 25. Reinstall the rear cover ( x 2). 26. Close the front door and top cover. 27. Install the 1000-sheet booklet finisher on the copier. 28. Plug in and turn on the main power switch. 29. Check the 1000-sheet booklet finisher operation. 2-69 D023/D025...

  • Page 118: Mechanical Counter (Na Only)

    Right rear cover (see "Right Rear Cover" in the "Replacement and Adjustment" section) Remove the cutouts [A] in the right rear cover with nippers. Attach the mechanical counters [B] to the bracket [C] and connect the harness to each mechanical counter. D023/D025 2-70...
  • Page 119 1). Reassemble the machine. Plug in the machine and turn on the main power switch. Enter the SP mode. Set SP5987-001 to "1: ON". 10. Exit the SP mode, and then turn the machine off and on. 2-71 D023/D025...

  • Page 120: Key Counter Bracket

    Secure the key counter holder to the bracket ( x 2). Install the key counter cover [D] ( x 2). Rear cover ( "Rear Cover" in the Replacement and Adjustment section) Cut off part [E] of the rear cover as shown above. D023/D025 2-72...
  • Page 121 Key Counter Bracket Connect the harness to the connector [F] inside the machine. Peel off double sided tape on the key counter bracket and attach the key counter to the scanner right cover [G]. Reassemble the machine. 2-73 D023/D025...

  • Page 122: Key Counter Interface Unit

    Install the key counter interface board on the four stud stays in the controller box. Connect the harness to CN3 on the key counter interface board. Close the IOB bracket and connect the other terminal to CN215 [B] on the IOB. D023/D025 2-74...
  • Page 123 Route the harness from the counter device in the same way as the other harnesses [E] x 3). 10. Connect the harness from the counter device to CN4 on the key counter interface board. 11. Reattach the IOB bracket (see "Controller Box" in the "Replacement and Adjustment" section) 12. Reassemble the machine. 2-75 D023/D025...

  • Page 124: Copy Data Security Unit Type F (B829)

    2.21 COPY DATA SECURITY UNIT TYPE F (B829) 2.21.1 INSTALLATION Unplug the main machine power cord before you do the following procedure. Remove the rear cover [A] of the machine ( x 8). Remove the controller box right cover [B] ( x 8). D023/D025 2-76...

  • Page 125: User Tool Setting

    Security for Copying“ feature cannot appear in the user tool setting. And then SC165 will appear every time the machine is switched on, and the machine cannot be used. Make sure that the machine can recognize the option (see ‘Check All Connections’ at the end of this section). 2-77 D023/D025...

  • Page 126: Usb2.0/Sd Slot Type A

    2.22 USB2.0/SD SLOT TYPE A 2.22.1 ACCESSORY CHECK Check the quantity and condition of the accessories against the following list. Description Q’ty USB2.0/SD Slot Ground Plate USB Cable Screw: M3 x 6 blue Screw: M3 x 8 Screw: M3 x 6 Bracket D023/D025 2-78...

  • Page 127: Installation Procedure

    Remove the scanner left cover [A] ( x 2). Remove the left frame cover [B] ( x 1). Remove part [A] of the left frame cover with pliers or a similar tool. Reinstall the left frame cover ( x 1). 2-79 D023/D025...
  • Page 128 10. Route the USB cable [A] through the gaps in the left scanner cover. 11. Secure the USB2.0/SD Slot [B] with the left scanner cover as shown above ( x 4: M3x8). Use the screw holes [C] as shown above. D023/D025 2-80...
  • Page 129 Make sure that the USB cable is inserted in USB-A (front side). 15. Reinstall the rear cover ( x 8). 16. Plug in and turn on the mainframe. 17. Enter the SP mode, and then change the setting of SP1013-001 from “0” to “1”. 2-81 D023/D025...

  • Page 130: Testing The Sd Card/Usb Slot

    Press [Store to Memory Device]. Press [OK]. Press the [Start] key. When writing is complete, a confirmation message appears. Press [Exit]. 10. Remove the memory device from the media slot. Do not remove the memory device while writing is in process. D023/D025 2-82...

  • Page 131: Anti-Condensation Heater (Scanner)

    Install the heater [F] in the scanner unit ( x 1, hook) Put the connector [G] through the cutout. 10. Connect it to the connector [H] (blue and red cords) in the frame of the machine. 11. Reassemble the machine. 2-83 D023/D025...

  • Page 132: Installation Procedure

    Remove trays 1 and 2 from the machine. Remove the connector cover [A] ( x 1). Connect the connector [B] of the heater to the connector of the main machine. Install the heater [C] inside the machine ( x 1) Reassemble the machine. D023/D025 2-84...

  • Page 133: Installation Procedure

    Anti-Condensation Heater Type A 2.25 ANTI-CONDENSATION HEATER TYPE A 2.25.1 COMPONENT CHECK Description Q’ty Tray Heater On-Standby Decal 1 (-90) or 2 (-91) Harness 2 (For D387) Harness 1 (For D351/D352) Screw M4 X 10 Installation Procedure 2-85 D023/D025...

  • Page 134: For Installing The Tray Heater In D351

    For installing the tray heater in D351 Rear cover [A] ( x 8) Pull out the two trays in the optional paper feed unit. Install the tray heater [B] in the optional paper feed unit ( x 1). D023/D025 2-86...
  • Page 135 ( x 2). Remove the harness cover bracket [E] ( x 1). Pull out tray 2 from the mainframe. Replace the shoulder screw [F] with the washer screw [G], using securing bracket [H] x 1). 2-87 D023/D025...

  • Page 136: Installing The Tray Heater In D352

    Remove the rear cover of the mainframe ( step 1 in For Installing the Tray Heater in D321). Pull out the LCT drawer. If the right tray comes out with the left tray, push the right tray into the LCT. D023/D025 2-88...
  • Page 137 When reinstalling the right tray, set the right tray on the guide rail and carefully push the tray in, making sure to keep the tray level. Install the tray heater [D] in the optional LCT ( x 1). 2-89 D023/D025...
  • Page 138 LCT ( x 2). Remove the harness cover bracket [G] ( x 1). Pull out tray 2 from the mainframe. Replace the shoulder screw [H] with the washer screw [I], using the securing bracket [J] ( x 1). D023/D025 2-90...

  • Page 139: For Installing The Tray Heater In D387

    Remove the rear cover of the mainframe ( step 1 in For Installing the Tray Heater in D321). Pull out the tray in the optional paper tray. Install the tray heater [A] in the optional paper tray ( x 1). 2-91 D023/D025...
  • Page 140 Replace the shoulder screw [E] with the washer screw [F], using securing bracket [G] x 1). Connect the harness [H] to the connector [I] of the tray heater. Route the harness [H] as shown and clamp it with four clamps ( x 4). D023/D025 2-92...
  • Page 141 Clamp the other harness [M] of the two-way harness as shown [N] if you do not install another optional paper feed unit. Reassemble the mainframe and optional paper tray. Attach the on/standby decal [O] to the right-hand side of the main power switch. 2-93 D023/D025...

  • Page 142: Controller Options

    Slot 1 is used for one of the optional applications: PostScript 3, Data Overwrite Security Unit, PictBridge Slot 2 is used for installing the Browser Unit, HDD Encryption unit, VM card or for service only (for example, updating the firmware). D023/D025 2-94...

  • Page 143: Sd Card Appli Move

    SD card is used. Remove the cover [A] ( x 2), and then keep the SD card in the place [B] after you copy the application program from one card to another card. This is done for the following reasons: 2-95 D023/D025...

  • Page 144: Move Exec

    Do not turn ON the write protect switch of the system SD card or application SD card on the machine. If the write protect switch is ON, a download error (e.g. Error Code 44) occurs during a firmware upgrade or application merge. D023/D025 2-96...
  • Page 145 This step assumes that the application programs in the SD card are used by the machine. 10. Turn the main switch on. 11. Check that the application programs run normally. 12. Make sure that the machine can recognize the option (see ‘Check All Connections’ at the end of this section). 2-97 D023/D025...

  • Page 146: Postscript 3

    SD card. The PostScript3 application and fonts cannot be moved to another SD card. However, other applications can be moved onto the PostScript3 SD card. Attach the slot cover [A] ( x 1). D023/D025 2-98...

  • Page 147: File Format Converter

    Install the file format converter [B] into slot B and then fasten it with screws. Plug in the machine and turn on the main power switch. Check or set the following SP codes with the values shown below. 2-99 D023/D025...

  • Page 148: Ieee1284

    Remove the slot cover [A] ( x 2). Install the interface board [B] (Knob-screw x 2) into the slot A. Make sure that the machine can recognize the option (see ‘Check All Connections’ at the end of this section). D023/D025 2-100...

  • Page 149: Ieee 802.11 A/G, G (Wireless Lan)

    Make sure that the machine can recognize the option (see ‘Check All Connections’ at the end of this section). Peel off the double-sided tapes on the Velcro fasteners [A], and then attach them [A] at the front left and rear left of the machine. 2-101 D023/D025...

  • Page 150: Up Mode Settings For Wireless Lan

    IEEE 802.11 a/g, g. These settings take effect every time the machine is powered on. You cannot use the wireless LAN if you use Ethernet. Press the “User Tools/Counter” key. On the touch panel, press “System Settings”. The Network I/F (default: Ethernet) must be set for either Ethernet or wireless LAN. D023/D025 2-102...
  • Page 151 2 Mbps: 270 m (295 yd.) 1 Mbps: 400 m (437 yd.) 10. Press “Return to Default” to initialize the wireless LAN settings. Press “Yes” to initialize the following settings: Transmission mode Channel Transmission Speed SSID WEP Key 2-103 D023/D025...

  • Page 152: Sp Mode And Up Mode Settings For Ieee 802.11 A/G, G Wireless Lan

    SSID Used to confirm the current SSID setting. Used to confirm WEP Key the current WEP key setting. Used to show the maximum length of the WEP Mode string that can be used for the WEP Key entry. D023/D025 2-104...

  • Page 153: Bluetooth

    Insert the Bluetooth card into the Bluetooth card adaptor. Install the Bluetooth card adaptor on the Bluetooth board. Attach the antenna cap to the Bluetooth board. Make sure that the machine can recognize the option (see ‘Check All Connections’ at the end of this section). 2-105 D023/D025...

  • Page 154: Data Overwrite Security Unit Type H (D377)

    Make sure that “Administrator Tools” is enabled (selected). [System Settings] – [Administrator Tools] – [Administrator Authentication Management] - [Available Settings] If this setting is disabled (not selected), tell the customer this setting must be enabled (selected) before you do the installation procedure. D023/D025 2-106...

  • Page 155: Seal Check And Removal

    Postscript option and others are also installed in SD Card slot 1. You must do the "SD Card Appli Move" procedure first if you want to install the Data Overwrite Security unit. Turn off the main power switch if the machine is turned on. Disconnect the network cable if it is connected. 2-107 D023/D025...
  • Page 156 [b]: “Loading Program” – “GW5a_zoffym” “ROM No. / Firmware Diagnostic Report: “Loading Program” [b] Version” [a] Data Overwrite Security HDD Format Option: GW5a_zoffym: Unit D3775912 / 1.00m D3775912 / 1.00m The ROM number and firmware version number change when the firmware is D023/D025 2-108...

  • Page 157: Hdd Encryption Unit

    Confirm that "Admin. Authentication" is on: [User Tools] > "System Settings"> "Administrator Tools"> "Administrator Authentication Management"> "Admin. Authentication"> "On" If this setting is "Off", tell the customer that this setting must be "On" before you can do 2-109 D023/D025...

  • Page 158: Seal Check And Removal

    If the surfaces of the tapes do not show “VOID”, remove them from the corners of the box. You can see the “VOID” marks [2] when you remove each seal. In this condition, they cannot be attached to the box again. D023/D025 2-110...

  • Page 159: Installation Procedure

    Select SP5878-002, and then press "Execute" on the LCD. Exit the SP mode after "Completed" is displayed on the LCD. Turn off the main power switch. Remove the SD card from slot 2. Attach the SD card slot cover [A] ( x 1). 2-111 D023/D025...

  • Page 160: Recovery From A Device Problem

    Make an "nvram_key.txt" file in the "restore_key" folder in the SD card. Ask an administrator to input the encryption key (this has been printed out earlier by the user) into the "nvram_key.txt" file. Remove only the HDD unit ( p.4-196 " D023/D025 2-112...

  • Page 161: Clearing The Nvram

    11. Remove the SD card from slot 2. 12. Turn on the main power switch. 13. Initialize the NVRAM (SP5801-001) and HDD unit (SP5832-001) with SP mode. 14. The user must enable the HDD encryption unit with a user tool. 2-113 D023/D025...

  • Page 162: Pictbridge

    Turn the SD-card label face [B] to the rear of the machine. Then push it slowly into slot 1 until you hear a click. Attach the SD-card slot cover [A] ( x 1). Make sure that the machine can recognize the option (see ‘Check All Connections’ at the end of this section). D023/D025 2-114...

  • Page 163: Vm Card Type I

    1 until you hear a click. Reattach the SD card slot cover. Switch the machine on. On the operation panel, remove the bottom blank keytop and replace it with the keytop provided. Attach the decal to the copier. 2-115 D023/D025...

  • Page 164: Browser Unit Type B

    If an administrator setting is registered for the machine, steps 6 and 7 are required. Otherwise, skip to step 8. Push the “Login/Logout” key. Login with the administrator user name and password. Touch “Extended Feature Settings” twice on the LCD. D023/D025 2-116...

  • Page 165: Update Procedure

    Remove the slot cover [A] for the SD cards ( x 1). Turn the SD-card label face to the rear of the machine. Then push it slowly into slot 2 until you hear a click. Plug in and turn on the main power switch. 2-117 D023/D025...

  • Page 166: Gigabit Ethernet

    18. Overwrite the updated program in the "sdk" folder of the browser unit application with 19. Do the "Installation Procedure" to install the browser unit. 2.26.13 GIGABIT ETHERNET Unplug the main machine power cord before you do the following procedure. Pull out the controller board [A] ( x 5). D023/D025 2-118...

  • Page 167: Check All Connections

    Plug in the power cord. Then turn on the main switch. Enter the printer user mode. Then print the configuration page. User Tools > Printer Settings > List Test Print > Config. Page All installed options are shown in the “System Reference” column. 2-119 D023/D025...

  • Page 169: Preventive Maintenance

    PREVENTIVE MAINTENANCE SECTION 3 PREVENTIVE MAINTENANCE REVISION HISTORY Page Date Added/Updated/New None...

  • Page 171: Maintenance Tables

    Maintenance Tables 3. PREVENTIVE MAINTENANCE 3.1 MAINTENANCE TABLES See "Appendices" for the following information: Preventive Maintenance Items Other Yield Parts D023/D025...

  • Page 172: Pm Parts Settings

    Yellow: 3902-010 Drum Unit Cyan: 3902-011 Magenta: 3902-012 Fusing Unit Parts (not necessary for 3902-014 complete fusing units; see below) Image Transfer Belt Cleaning Unit 3902-015 Paper Transfer Unit 3902-016 Toner Collection Bottle (if not full or 3902-017 near-full) D023/D025...

  • Page 173: After Installing The New Pm Parts

    (from step 2 above) are equal to the counters (SP7-803) for these units on the previous SMC logging data list (the list that was output in the “Before removing the old parts” section). Make sure that the unit replacement date is updated with SP7-950. D023/D025...

  • Page 174: Preparation Before Operation Check

    To check if SP 2-111-1 was successful, watch the screen during the process. A message is displayed at the end. Also, you can check the result with SP 2-194-10 to -12. Exit the SP mode. 3.2.4 OPERATION CHECK Check if the sample image has been copied normally. D023/D025...

  • Page 175: Replacement And Adjustment

    REPLACEMENT & ADJUSTMENT SECTION 4 REPLACEMENT AND ADJUSTMENT REVISION HISTORY Page Date Added/Updated/New None...

  • Page 177: Replacement And Adjustment

    If there are printer jobs in the machine, print out all jobs in the printer buffer. Turn off the main switch and disconnect the power cord, the telephone line, and the network cable. D023/D025...

  • Page 178: Special Tools

    C4 Color Test Chart (3 pcs/set) A184 9501 Optics Adjustment Tool (2 pcs/set) B679 5100 Plug - IEEE1284 Type A B132 9700 Lubricant Powder The “Loop-back Connector–Parallel” requires the “Plug-IEEE1284 Type A”, and the optional IEEE1284 interface option must also be installed. D023/D025...

  • Page 179: Image Adjustment

    Scanner sub-scan magnification A: Sub-scan magnification Put the test chart on the exposure glass. Then make a copy from one of the feed stations. Check the magnification ratio. Adjust with SP4-008 if necessary. Standard: ±1.0%. Scanner leading edge and side-to-side registration D023/D025...

  • Page 180: Ardf

    Check the registration. Check the leading edge and side-to-side registration. Adjust the following SP modes if necessary. Standard: 4.2 ± 2 mm for the leading edge registration, 2 ± 1 mm for the side-to-side registration. Use the following SP modes to adjust if necessary. D023/D025...

  • Page 181: Ardf Sub-Scan Magnification

    ± 10.0 mm ARDF sub-scan magnification Put the temporary test chart on the ARDF. Then make a copy from one of the feed stations. Check the magnification ratio. Adjust with SP6-017-001 if necessary. Standard: ±1.0% Reduction mode: ±1.0% Enlargement mode: ±1.0% D023/D025...

  • Page 182: Registration

    Side to side (main-scan direction): 2 ± 1 mm Paper Registration Standard The registration in both main- and sub-scan directions can change within the following tolerance. Sub-scan direction: 0 ± 9 mm Main-scan direction: 0 ± 4 mm Adjustment Procedure Enter SP2-109-003. D023/D025...
  • Page 183 Do the side-to-side registration adjustment. 1) Check the side-to-side registration and adjust it with SP1-002. 2) Select the adjustment conditions (paper feed station). 3) Input the value. Then press the key. 4) Generate a trim pattern to check the leading edge adjustment. D023/D025...

  • Page 184: Erase Margin Adjustment

    Print out the test pattern (14: 1-dot trimming pattern) with SP2-109-003. Check the erase margin A and B. Adjust them with SP2-103-001 to -010 if necessary. Leading edge: 1.5 to 5.0 mm, Side-to-side: 0.5 to 4.0 mm, Trailing edge: 0.5 to 0.6 mm D023/D025...

  • Page 185: Color Registration

    When you open the drum positioning plate When you remove or replace the motors, clutches, and/or gears related to the drum/development/transfer sections When you remove or replace the image transfer belt, image transfer belt unit or laser optical housing unit D023/D025...

  • Page 186: Printer Gamma Correction

    Offset middle ID, high ID, and ID max, the greater the density. There are four adjustable modes (can be adjusted with SP4-918-009): Copy Photo mode Copy Letter mode Copy Letter (Single Color) mode Copy Photo (Single Color) mode D023/D025 4-10...
  • Page 187 (K, C, M, and Y) matches that of level 10 on the C-4 chart. Adjust the offset value so Middle (Middle ID) that the density of level 6 (K, C, M, and Y) matches that of level 6 on the C-4 chart. 4-11 D023/D025...
  • Page 188 C-4 chart. Adjust the offset value so Middle (Middle ID) that the density of level 6 matches that of level 6 on the C-4 chart. Shadow (High ID) Adjust the offset value so that the density of level 8 D023/D025 4-12...
  • Page 189 Highlight (Low ID) not show on the copy and (K, C, M, and Y) the density of level 3 is slightly lighter than that of level 3 on the C-4 chart. - Text (Letter) Mode, Single Color - 4-13 D023/D025...

  • Page 190: Printer Mode

    There are six adjustable modes (select these modes with printer SP1-102-001): 1200 x 1200 photo mode 1200 x 1200 text mode 2400 x 600 photo mode 2400 x 600 text mode 1800 x 600 photo mode 1800 x 600 text mode D023/D025 4-14...
  • Page 191 Adjust the color density with SP1-104. Compare the tone control test sheet with the C4 test chart. Adjust the density in this order: “ID Max”, “Shadow”, “Middle”, “Highlight”. Use SP1-105-001 to keep the adjusted settings. 4-15 D023/D025...

  • Page 192: Exterior Covers

    Exterior Covers 4.4 EXTERIOR COVERS 4.4.1 FRONT DOOR Open the front door [A]. Remove the two pins [B], and then remove the front cover. D023/D025 4-16...

  • Page 193: Left Cover

    Exterior Covers 4.4.2 LEFT COVER Left cover [A] ( x 6) 4.4.3 REAR COVER Rear cover [A] ( x 8) 4-17 D023/D025...

  • Page 194: Right Rear Cover

    Exterior Covers 4.4.4 RIGHT REAR COVER Rear cover ( p.4-15 "Rear Cover") Open the right door [A]. Right rear cover [B] ( x 3) D023/D025 4-18...

  • Page 195: Operation Panel

    Top left front cover [A] ( x 2) Open the right door. Front right cover [B] ( x 1) Clip table cover [C] ( x 1) Top front cover [D] ( x 3) Operation panel [A] ( x 2, x 1, x 1) 4-19 D023/D025...

  • Page 196: Paper Exit Cover

    1) 4.4.7 INNER TRAY Image transfer belt unit ( p.4-55 "Image Transfer Belt Unit") Paper exit cover ( p.4-17 "Paper Exit Cover") Left cover ( p.4-15 "Left Cover") Toner cartridge cover [A] ( x 2) Inner tray [B] D023/D025 4-20...

  • Page 197: Dust Filter

    Exterior Covers 4.4.8 DUST FILTER Dust filter cover [A] Two dust filters [B] 4-21 D023/D025...

  • Page 198: Ozone Filter

    Exterior Covers 4.4.9 OZONE FILTER Ozone filters for the scanner unit Scanner right cover [A] ( x 2) Right top cover [B] ( x 1) Ozone filters [A] in the right top cover. D023/D025 4-22...

  • Page 199: Scanner Unit

    Rear scale [C] ( x 3) Exposure glass with left scale [D] Position the white marker [E] at the rear-left corner and the black or blue marker at the front-left corner when you reattach the ARDF exposure glass. 4-23 D023/D025...

  • Page 200: Original Length/Width Sensors

    Original length sensor bracket [A] ( x 1, Original length sensors [B] (snap, x 1 each) The number of the original length sensors depends on the model; 3 for EU, 2 for others. Original width sensors [C] (snap, x 1, x1 each) D023/D025 4-24...

  • Page 201: Exposure Lamp

    "Exposure Glass") Scanner rear cover [A] ( x 1) Scanner left cover [B] ( x 2) Scanner right cover [C] ( x 2) Disconnect the connector [A] from the lamp stabilizer [B]. SIO [C] ( x 4, x All) 4-25 D023/D025...

  • Page 202: Reassembling

    12. Hold down the snap [C], and then slide the exposure lamp [D] to the front side. 13. Exposure lamp [D] Reassembling Run the cable so there is no slack. Slide the clamp [A] to adjust the cable slack. D023/D025 4-26...

  • Page 203: Scanner Motor

    Scanner Unit 4.5.4 SCANNER MOTOR Rear cover ( p.4-15 "Rear Cover") Scanner motor assembly [A] ( x 2, spring x 1) Scanner motor [B] ( x 2, x 1,) 4-27 D023/D025...

  • Page 204: Sensor Board Unit (Sbu)

    SP4–010 (Sub Mag Reg.): See "Image Adjustment: Scanning". SP4–011 (Main Scan Reg): See "Image Adjustment: Scanning". SP4–688 (DF: Density Adjustment): Use this to adjust the density level if the ID of outputs made in the DF and Platen mode is different. D023/D025 4-28...

  • Page 205: Exposure Lamp Stabilizer

    Scanner Unit 4.5.6 EXPOSURE LAMP STABILIZER Rear cover ( p.4-15 "Rear Cover") Exposure lamp stabilizer [A] ( x 2, x 2) 4.5.7 SIO (SCANNER IN/OUT) BOARD Rear cover ( p.4-15 "Rear Cover") SIO [A] ( x 4, x All) 4-29 D023/D025...

  • Page 206: Scanner Hp Sensor

    Scanner left cover and scanner rear cover ( p.4-21 "Exposure Lamp") Exposure glass ( p.4-20 "Exposure Glass") Move the 1st scanner carriage [A] to the right side. Remove the mylar [A] Remove the scanner HP sensor [B] ( x 1, three snaps) D023/D025 4-30...

  • Page 207: Platen Cover Sensor

    Scanner Unit 4.5.9 PLATEN COVER SENSOR Scanner left cover and scanner rear cover ( p.4-21 "Exposure Lamp") Platen cover sensor [A] ( x 1, x 1) 4-31 D023/D025...

  • Page 208: Front Scanner Wire

    "Exposure Glass") Scanner left stay [A] ( x 3) Front frame [B] ( x 5) Front scanner wire clamp [A] Front scanner wire bracket [B] ( x 1) Front scanner wire and scanner drive pulley [C] ( x 1) D023/D025 4-32...

  • Page 209: Reinstalling The Front Scanner Wire

    The two red marks [D] come together when you have done this. Stick the wire to the pulley with tape. This lets you easily handle the assembly at the time of installation. Install the drive pulley on the shaft [A]. 4-33 D023/D025...
  • Page 210 [C] and the rear track of the movable pulley [D]. Hook the right end onto the front scanner wire bracket [A]. The end should go via the front track of the right pulley [B] and the front track of the movable pulley [C]. D023/D025 4-34...
  • Page 211 12. Install the scanner wire clamp [I]. 13. Pull out the positioning pins. Make sure the 1st and 2nd carriages move smoothly after you remove the positioning pins. Do steps 8 through 13 again if they do not. 4-35 D023/D025...

  • Page 212: Rear Scanner Wire

    The two red marks [D] come together when you do this. Attach the wire to the pulley with tape. This lets you easily handle the assembly at the time of installation. Install the drive pulley on the shaft. D023/D025 4-36...
  • Page 213 Example: At the front of the machine, the side of the drive pulley with the three windings must face the front of the machine. At the rear of the machine, it must face the rear. Do steps 7 through 13 again in the “” Section. 4-37 D023/D025...

  • Page 214: Touch Panel Position Adjustment

    Use a pointed (not sharp) tool to press the upper left mark . Press the lower right mark when “ ” shows. Press [#] OK on the screen (or press k) when you are finished. Touch [#] Exit on the screen to close the Self-Diagnostic menu. Save the calibration settings. D023/D025 4-38...

  • Page 215: Laser Optics

    This copier uses a class IIIb laser beam with a wavelength of 655 nm and an output of 7 mW. The laser can cause serious eye injury. 4-39 D023/D025...

  • Page 216: Laser Optics Housing Unit

    Plug in and turn on the main power switch of the copier. Enter the SP mode. Execute SP9511-001 to clear the L2 lens positioning motor setting for Magenta. D023/D025 4-40...

  • Page 217: Recovery Procedure For No Replacement Preparation Of Laser Optics Housing Unit

    Disconnect the harness [A] of the skew correction motor. Do steps 1 to 7 of "Before removing the old laser optics housing unit". Connect the harness [A] and reinstall the harness bracket and left cover. Plug in and turn on the main power switch. 4-41 D023/D025...

  • Page 218: Removing The Old Laser Optics Housing Unit

    Removing the old laser optics housing unit Left cover [A] ( x 6) Rear fan bracket [A] for the laser housing optics unit ( x 2, x 1) Front fan bracket [B] for the laser housing optics unit ( x 2, x 1) D023/D025 4-42...

  • Page 219: Installing A New Laser Optics Housing Unit

    ( x 2, All x 3). Reassemble the machine. After installing the new laser optics housing unit Do the following adjustment after installing the new laser optics housing unit. Plug in and turn on the main power switch. 4-43 D023/D025...
  • Page 220 Check that the left trim margin is within 2 ± 1 mm. If not, change the registration value for the main scan registration adjustment. Select "0" with SP2-109-003 after printing the "1-dot trimming pattern. Do the line position adjustment. D023/D025 4-44...

  • Page 221: Polygon Mirror Motor And Drive Board

    After you replace the housing unit, do the adjustments in the following section of the manual: Image Adjustment – Registration. 4.6.3 POLYGON MIRROR MOTOR AND DRIVE BOARD Laser optics housing unit [A] ( p.4-33 "Laser Optics Housing Unit") Polygon mirror motor cover [A] of the laser optics housing unit ( x 4) 4-45 D023/D025...
  • Page 222 To check if SP 2-111-1 was successful, watch the screen during the process. A message is displayed at the end. Also, you can check the result with SP 2-194-10 to -12. After you replace the motor, do the adjustments in the following section of the manual: Image Adjustment – Registration. D023/D025 4-46...

  • Page 223: Image Creation

    Lever lock [A] ( x 1) Turn the drum positioning plate lever [B] and the image transfer unit lock lever [C] counter-clockwise. Open the drum positioning plate [D]. Pull out the PCU (hold the grip while you pull it out). 4-47 D023/D025...

  • Page 224: Drum Unit And Development Unit

    If you do this, then the machine will reset the PM counter for the drum unit automatically, after you turn the power on again. Turn the machine power off. PCU ( p.4-41 "PCU") Front cover [A] ( x 2) D023/D025 4-48...
  • Page 225 Remove the bushing [A] of the development roller at the rear of the PCU ( x 1). Remove the front joint [A] ( x 2, x 1). The front joint [D] is firmly set. Remove it with a flat screwdriver. Drum unit [A] and Development Unit [B] 4-49 D023/D025...

  • Page 226: Developer

    If you change the development unit, do the ACC procedure. 10. Execute the drum phase adjustment with SP1902-001 twice. When reassembling the PCU: Make sure that the harness [A] is hooked as shown. Developer Set SP 3902-xxx to "1". Black: 3902-005 Yellow: 3902-006 Cyan: 3902-007 Magenta: 3902-008 D023/D025 4-50...
  • Page 227 Follow the correct order . Otherwise, the hopper cover may be damaged. The hook breaks easily. Shake a bag of developer and pour it into the development hopper [A]. Reattach the hopper cover (hook x 3). 4-51 D023/D025...

  • Page 228: Toner Collection Bottle

    Turn off the main power switch. Open the front door and remove the screw [A]. Close the front door. Pull out tray 1 [B]. Open the toner collection bottle door [C]. Pull out the toner collection bottle [D]. D023/D025 4-52...

  • Page 229: Second Duct Fan

    Rear cover ( p.4-15 "Rear Cover") Right rear cover ( p.4-15 "Right Rear Cover") Open the controller box ( p.4-122 "Controller Box") Second duct [A] ( x 2, x 1, x 2) Split the second duct (4 hooks). 4-53 D023/D025...

  • Page 230: When Reinstalling The Second Duct Fan

    Image Creation Second duct fan [A] When reinstalling the second duct fan Make sure that the second duct fan is installed with its decal facing to the front of the machine. D023/D025 4-54...

  • Page 231: Third Duct Fan

    Third duct [A] ( x 2, x 1) Third duct fan [A] (3 hooks) When reinstalling the third duct fan Make sure that the third duct fan is installed with its decal facing to the upper side of the machine. 4-55 D023/D025...

  • Page 232: Toner Pump Unit

    The sheet of paper on the floor is used in a later step. Release the harness [A] from the clamp ( x 1 for YCM, x 2 for K) and hook, and then disconnect the harness. Avoid touching these spring terminals [B]. D023/D025 4-56...
  • Page 233 This sheet of paper prevents toner and screws from falling into the laser optics housing unit through cutouts. Slowly remove the toner supply tube [A] from the toner pump unit by pulling the tube 4-57 D023/D025...

  • Page 234: When You Install The New Toner Pump Unit

    Keep the opening [A] of the toner supply tube up, and then clip the opening of the toner supply. When you install the new toner pump unit Before installing the new toner pump unit, mask the opening of the old toner pump unit with tape. Dispose of it following local rules. D023/D025 4-58...
  • Page 235 Connect the harness [A] to the connector of the machine. On the above picture, the magnified picture of the connector shows the easiest way to connect it. Clamp the harness [A] ( x 1 for YCM, x 2 for K). 4-59 D023/D025...
  • Page 236 Secure the toner supply tube with the holder [C], lifting up the edge of the holder "very gently". Be careful when you lift the edge of the holder, because the holder is easily broken. Insert the toner pump unit [A] into the rear frame of the machine ( x 2). D023/D025 4-60...

  • Page 237: Toner End Sensor

    Image Creation 4.7.7 TONER END SENSOR Rear cover ( p.4-15 "Rear Cover") Open the controller box ( p.4-122 "Controller Box") Toner end sensor [A] ( x 1, 2 hooks each) 4-61 D023/D025...

  • Page 238: Image Transfer

    Open the drum positioning plate. ( p.4-41 "PCU") Turn the image transfer belt unit lock lever [A] counterclockwise. Pull out the image transfer belt unit [B] halfway. Grasp the handles [A], and then pull out the image transfer belt unit fully. D023/D025 4-62...

  • Page 239: Image Transfer Belt Cleaning Unit

    Turn off the main power switch. Open the right door. Open the front door. Open the drum positioning plate. ( p.4-41 "PCU") Loosen the screw [A]. Turn the lock lever [B] clockwise Pull out the image transfer belt cleaning unit [C]. 4-63 D023/D025...

  • Page 240: Image Transfer Belt

    Turn the image transfer unit contact lover [A] counterclockwise (as seen from the rear). Gear [B] (hook x 1) Turn the gear cover [C] clockwise (as seen from the rear) ( x 1). Three stays [A] ( x 6) D023/D025 4-64...
  • Page 241 Remove the two screws and then the front holder bracket [A] (as seen from the front). 10. Put the front side of the image transfer belt unit on a corner of the table or a box as shown. 4-65 D023/D025...

  • Page 242: When Reinstalling The Image Transfer Belt

    Clean all rollers with dry cloth before installing the image transfer belt. There is a rim [A] at each edge of the transfer belt. The ends of all the rollers ([B] for example) in the transfer belt unit must be between the two rims. D023/D025 4-66...
  • Page 243 Lubricant powder prevents the image transfer cleaning blade from turning up. Do not put the lubricant powder at the right side of the image transfer belt unit (the above picture is taken from the rear). Otherwise, lubricant powder may damage the encoder sensor. 4-67 D023/D025...

  • Page 244: Paper Transfer

    If you do this, then the machine will reset the PM counter for the paper transfer unit automatically, after you turn the power on again. Open the right door. Release the white hook. Paper transfer roller unit [A] D023/D025 4-68...

  • Page 245: Paper Transfer Unit

    Turn off the main power switch. Open the duplex door [A]. Open the by-pass tray [B] Right door cover [C] ( x 4) Open the right door. Right door inner cover [A] ( x 1) 4-69 D023/D025...
  • Page 246 Paper Transfer Pivot bracket [A] ( x 1) Paper transfer unit [B] ( x 1, 2 springs) D023/D025 4-70...

  • Page 247: High Voltage Supply Board - Discharge Plate

    4.9.3 HIGH VOLTAGE SUPPLY BOARD - DISCHARGE PLATE Open the right door. Release the front [A] and rear pivots of the paper transfer roller case. Paper transfer roller case [A] High voltage supply board [A] ( x 3, x 1, ground cable x 1) 4-71 D023/D025...

  • Page 248: Id Sensor Board

    ID sensor unit [A] ( x 2, x 2, x 1) ID sensor board [A] ( x 6) Cleaning for ID sensors ID sensors require a cleaning procedure every EM. Do the following steps for ID sensor cleaning. D023/D025 4-72...

  • Page 249: After Installing A New Id Sensor Unit/Board

    Enter the SP mode. Input all correction coefficients [A] for the ID sensor with the SP modes referring to the barcode sheet provided with the new ID sensor unit/board. For example, input "1.00" with SP3-362-013. Exit the SP mode. 4-73 D023/D025...

  • Page 250: Temperature And Humidity Sensor

    Paper Transfer 4.9.5 TEMPERATURE AND HUMIDITY SENSOR Rear cover ( p.4-15 "Rear Cover") Right rear cover ( p.4-15 "Right Rear Cover") Temperature and humidity sensor [A] ( x 1, x 1) D023/D025 4-74...

  • Page 251: Drive Unit

    6. Paper feed clutch – Tray 1 There are some motors and clutches that are not shown in the above drawing: Tray lift motor 1 and 2 Junction gate 1 motor Duplex inverter motor Shutter motor Duplex/By-pass Motor By-pass clutch 4-75 D023/D025...

  • Page 252: Gear Unit

    "p.4-15") Open the controller box ( "p.4-122") Third duct ( "p.4-48") Left cover ( "p.4-15") PSU bracket ( "p.4-126") Remove the rear stay [A] ( x 3). Remove three clamps (red arrows) and release seven clamps (blue arrows). D023/D025 4-76...
  • Page 253 Drive Unit 10. Release seven clamps and turn each harness aside. 11. Disconnect four connectors (red arrows). 12. Disconnect two connectors (red arrows) and put these harnesses inside the machine. 4-77 D023/D025...
  • Page 254 1, x 1 each). 14. Disconnect each connector (blue circles) from the development clutches ( each). 15. Cover [A] ( x 2) 16. Disconnect eight connectors from the high voltage supply board ( x 8, x 2). D023/D025 4-78...
  • Page 255 Drive Unit 17. Release four clamps (red circles) and turn the harnesses aside. 18. Disconnect five connectors (red circles) ( x 5). 19. Toner transport motor [A] ( x 3) 20. Pulley [A] (timing belt) 4-79 D023/D025...

  • Page 256: When Installing The Drive Unit

    Do "Amplitude Control" with SP1-902-001. Check the result of the Amplitude Control with SP1-902-002. 0: Success, 1: Failure due to no sampling data, 2: Failure due to insufficient number of pattern detections When the result of this adjustment is "1" or "2": D023/D025 4-80...
  • Page 257 Do "Amplitude Control" again after checking the PCUs and image transfer belt unit. When the result is still "1" or "2" after checking the PCUs and image transfer belt unit: Check that the gear unit is installed correctly. Exit the SP mode. 4-81 D023/D025...

  • Page 258: Registration Motor

    Ventilation duct ( "p.4-126") Turn the harnesses aside ( x 5) Fusing power supply board fan bracket [A] ( x 2, x 1) Registration motor assembly [B] ( x 3, x 1) Registration motor [C] ( x 2, timing belt) D023/D025 4-82...

  • Page 259: Paper Feed Motor

    Drive Unit 4.10.3 PAPER FEED MOTOR Rear cover ( "p.4-15") Right rear cover ( "p.4-15") Release the two clamps. Paper feed motor [A] ( x 1, x 2, timing belt) 4-83 D023/D025...

  • Page 260: Drum/Development Motors For M, C, And Y

    Drive Unit 4.10.4 DRUM/DEVELOPMENT MOTORS FOR M, C, AND Y Rear cover ( "p.4-15") PSU bracket ( "p.4-126") Open the controller box. Drum/Development motors (three motors, one each for MCY) [A] ( x 4, x 1 each) D023/D025 4-84...

  • Page 261: Drum/Development Motor-K

    Third duct [A] ( x 2, x 1) Drum/Development motor-K [B] ( x 4, x 1) 4.10.6 ITB DRIVE MOTOR Rear cover ( "p.4-15") Open the controller box ( "p.4-122") ITB drive motor [A] ( x 4, x 1) 4-85 D023/D025...

  • Page 262: Fusing/Paper Exit Motor

    Open the controller box ( "p.4-122") Fusing/paper exit motor [A] ( x 3, x 1) 4.10.8 IMAGE TRANSFER BELT CONTACT MOTOR Rear cover ( "p.4-15") Open the controller box. ( "p.4-122") Transfer belt contact motor [A] ( x 2, x 2) D023/D025 4-86...

  • Page 263: Paper Transfer Contact Motor

    Open the controller box ( “p.4-122”) Duplex/by-pass motor bracket ( “p.4-79”) Paper transfer contact motor [A] ( x 2, x 1, x 1) The picture below shows how to use the screwdriver to remove the screws of the paper transfer contact motor. 4-87 D023/D025...

  • Page 264: Duplex Inverter Motor

    "p.4-107") Duplex door [A] (2 hooks) Duplex guide plate [B] ( x 3, 2 hooks) Duplex inverter motor bracket cover [A] ( x 2, x 2) Duplex inverter motor bracket [A] ( x 3, x 1, x 1) D023/D025 4-88...
  • Page 265 Drive Unit Gear [A] ( x 1, belt x 1) Duplex inverter motor [B] ( x 4) 4-89 D023/D025...

  • Page 266: Duplex/By-Pass Motor

    4.10.11 DUPLEX/BY-PASS MOTOR Rear cover ( "p.4-15") Right rear cover ( "p.4-15") Open the controller box ( "p.4-122"). Duplex/by-pass motor bracket [A] ( x 2, x 1, x 1) Duplex/by-pass motor [A] ( x 4, belt x 1) D023/D025 4-90...

  • Page 267: Toner Transport Motor

    Drive Unit 4.10.12 TONER TRANSPORT MOTOR Rear cover ( "p.4-15") Open the controller box ( "p.4-122") Toner transport motor [A] ( x 3, x 1) 4-91 D023/D025...

  • Page 268: Toner Collection Unit

    Drive Unit 4.10.13 TONER COLLECTION UNIT Gear Unit ( "p.4-68") Toner collection unit [A] ( x 6, x 1) D023/D025 4-92...

  • Page 269: Paper Feed Clutches

    Rear cover ( "p.4-15") PSU bracket ( "p.4-126") Release five clamps, and then turn the harness [A] aside. Paper feed clutch 1 bracket [A] ( x 2, x 1, x 1, x 1) Paper feed clutch 1 [A] 4-93 D023/D025...
  • Page 270 Drive Unit Paper feed clutch 2 bracket [A] ( x 2, x 1, x 1) Paper feed clutch 2 [A] D023/D025 4-94...

  • Page 271: Development Clutch-Y

    Drive Unit 4.10.15 DEVELOPMENT CLUTCH-Y Rear cover ( "p.4-15") PSU bracket ( "p.4-126") Open the controller box. ( "p.4-122"). Drum/development motor-Y ( "p.4-74") Disconnect the connector [A] ( x 1). Remove the pulley and bushing [A]. 4-95 D023/D025...
  • Page 272 Drive Unit Turn the development clutch unit [A] counter-clockwise and then pull it out ( x 1). Development clutch-Y [B] ( x 1) D023/D025 4-96...

  • Page 273: Development Clutches For M And C

    Drum/development motors for M and C ( "p.4-74") Disconnect the connector for each development clutch ( x 1). Turn the development clutch unit [A] counter-clockwise and then pull it out ( x 1). Development clutches for M and C [B] ( x 1) 4-97 D023/D025...

  • Page 274: Development Clutch-K

    Rear cover ( "p.4-15") PSU bracket ( "p.4-126") Open the controller box. ( "p.4-122") Drum/development motor-K ( "p.4-75") Turn the development clutch unit [A] counter-clockwise and then pull it out ( x 1). Development clutch-K [A] ( x 1) D023/D025 4-98...

  • Page 275: Fusing

    "Pressure Roller Bearing" Heating Roller Thermistor p.4-96 "Heating Roller Thermistor" p.4-97 "Pressure Roller Thermistor and Pressure Roller Thermistor Thermostat" Lower Cover Stripper Plate p.4-91 "Fusing Belt and Pressure Roller" Entrance Guide Plate Exit Guide Plate Thermopile p.4-100 "Thermopile" 4-99 D023/D025...

  • Page 276: Fusing Unit

    Turn off the main power switch. Open the right door. Front fusing stopper [A] ( x 1) Rear fusing stopper [B] ( x 1) Release the lock levers [A]. Hold the fusing unit handles [B], and then pull out the fusing unit. D023/D025 4-100...

  • Page 277: Pressure Roller Lamp

    Lock lever front and rear [A] (snap ring x 1, spring x 1 each) Front side stay [A] ( x 2) Pressure roller lamp cable [B] ( x 1) Front pressure roller lamp stay [C] ( x 1) 4-101 D023/D025...
  • Page 278 Release the pressure roller lamp cord [A] ( x 1). The color of the fusing lamp cord differs depending on the destination. Red: 220 - 240 V, Blue: 120 V Rear pressure roller lamp stay [B] ( x 1) Pressure roller lamp [A] D023/D025 4-102...

  • Page 279: Fusing Lamp

    Front fusing lamp stay [B] ( x 1) Rear side stay [A] ( x 3) Release the fusing lamp cords [A] at the rear side ( x 2). Rear fusing lamp stay [B] ( x 1) Fusing lamp [C] 4-103 D023/D025...

  • Page 280: Fusing Belt And Pressure Roller

    Lock lever front and rear [A] (snap ring x 1, spring x 1 each) Top frame [A] ( x 4, x 1) Pressure roller lamp ( p.4-88 "Pressure Roller Lamp") Fusing lamp ( p.4-90 "Fusing Lamp") Release the springs [A] at the front and rear side. D023/D025 4-104...
  • Page 281 Stripper plate [B] Remove the pressure roller gear [A] (C-ring x 1), idle gear [B] and one-way clutch gear [C] (C-ring). 10. Top right frame [A] ( x 2) 11. Pressure roller [A] (C-ring x 1, bearing x 2) 4-105 D023/D025...

  • Page 282: When Reassembling The Fusing Unit

    When replacing the fusing roller or pressure roller, you have to apply lubricant to the following places. Fusing Roller Apply "Barrierta S552R" to the notch [A] at the front side of the fusing roller. Apply "Barrierta S552R" to the edge [B] of the step at the rear side of the fusing roller. D023/D025 4-106...
  • Page 283 Fusing Do not apply lubricant to the area [C] as shown. Pressure Roller Apply "Barrierta S552R" to the front edge [A] and rear edge [B] of the pressure roller as shown above. 4-107 D023/D025...

  • Page 284: Heating, Fusing And Tension Roller

    Heating roller [C] 4.11.7 HEATING ROLLER THERMOSTATS Fusing upper cover ( p.4-88 "Pressure Roller Lamp") Heating roller thermostats [A] ( x 2 each) Do not re-use a thermostat that is already opened. Safety is not guaranteed if you do this. D023/D025 4-108...

  • Page 285: Heating Roller Thermistor

    Fusing 4.11.8 HEATING ROLLER THERMISTOR Fusing upper cover ( p.4-88 "Pressure Roller Lamp") Top frame ( p.4-91 "Fusing Belt and Pressure Roller") Release the connector [A]. Heating roller thermistor [A] ( x 1) 4-109 D023/D025...

  • Page 286: Pressure Roller Thermistor And Thermostat

    4.11.9 PRESSURE ROLLER THERMISTOR AND THERMOSTAT Fusing upper cover ( p.4-88 "Pressure Roller Lamp") Pressure roller ( p.4-91 "Fusing Belt and Pressure Roller") Pressure roller thermostats [A]( x 2) Pressure roller thermistor [B] ( x 1, x 1) D023/D025 4-110...

  • Page 287: Fusing Gear And One-Way Clutch

    Fusing upper cover ( p.4-88 "Pressure Roller Lamp") Rear side stay ( p.4-90 "Fusing Lamp") Front side stay ( p.4-88 "Pressure Roller Lamp") Fusing lamp ( p.4-90 "Fusing Lamp") Remove the rear and front heating roller bearings [A] and insulating bushings [B]. 4-111 D023/D025...

  • Page 288: Pressure Roller Bearing

    Fusing upper cover ( p.4-88 "Pressure Roller Lamp") Front side stay ( p.4-88 "Pressure Roller Lamp") Rear side stay ( p.4-90 "Fusing Lamp") Pressure roller lamp ( p.4-88 "Pressure Roller Lamp") Pressure roller bearings [A] (front and rear) D023/D025 4-112...

  • Page 289: Fusing/Paper Exit Fan

    High voltage supply board bracket ( p.4-128 "High Voltage Supply Board Bracket") Fusing/paper exit fan [A] ( x 1, x 1, hook x 2) When Reinstalling the Fan Make sure that the fusing/paper exit fan is installed with its decal facing to the right side. 4-113 D023/D025...

  • Page 290: Thermopile

    Fusing unit ( p.4-87 "Fusing Unit") Remove the inverter tray [A]. Release the hook [D] of the inner cover at the inside frame, and then remove the inner cover [B]. Disconnect the connector [C]. Paper exit unit [E] ( x 2, x 1) D023/D025 4-114...
  • Page 291 Fusing Thermopile [F] ( x 2, x 1) 4-115 D023/D025...

  • Page 292: Paper Feed

    Rear cover ( p.4-15 "Rear Cover") Right rear cover ( p.4-15 "Right Rear Cover") Duplex unit ( p.4-114 "Duplex Unit") Pull out tray 1 and tray 2. Paper guide plate [A] (hook x 2) Harness cover [A] ( x 1) D023/D025 4-116...

  • Page 293: Pick-Up, Feed And Separation Rollers

    4.12.2 PICK-UP, FEED AND SEPARATION ROLLERS Tray 1 and Tray 2 Paper feed unit ( p.4-102 "Paper Feed Unit") Roller holder [A] ( x 1) Pick-up roller [B] Feed roller [C] Separation roller [D] and torque limiter [E] ( x 1) 4-117 D023/D025...

  • Page 294: Tray Lift Motor

    Rear cover ( p.4-15 "Rear Cover") PSU bracket ( p.4-126) High voltage supply board bracket ( p.4-128 "High Voltage Supply Board Bracket") Tray lift motor 1 [A] or 2 [B] ( x 2, x 3, x 1 each) D023/D025 4-118...

  • Page 295: Vertical Transport, Paper Overflow And Paper End Sensor

    Paper feed unit ( p.4-102 "Paper Feed Unit") Paper overflow sensor [A] Paper end feeler [B] and paper end sensor [C] (hook, x 1 each) Vertical transport sensor bracket [D] ( x 1, x 1) Vertical transport sensor [E] ( x 1, hook) 4-119 D023/D025...

  • Page 296: Registration Sensor

    Paper Feed 4.12.5 REGISTRATION SENSOR Rear cover ( p.4-15 "Rear Cover") Right rear cover ( p.4-15 "Right Rear Cover") Paper guide plate 1 [A] and 2 [B] ( x 2 each) Registration sensor [C] ( x 1, hook) D023/D025 4-120...

  • Page 297: By-Pass Paper Size Sensor And By-Pass Paper Length Sensor

    4.12.6 BY-PASS PAPER SIZE SENSOR AND BY-PASS PAPER LENGTH SENSOR Open the by-pass tray [A]. Move the side fences to the center. By-pass tray cover [B] ( x 4) By-pass paper size sensor [A] ( x 1). By-pass paper length sensor [B] ( x 1) 4-121 D023/D025...

  • Page 298: When Reinstalling The By-Pass Paper Size Sensor

    Check this switch operation with SP5803-011 (By-pass paper size < Input Check). - Display on the LCD - Paper Size Display Paper Size Display A3 SEF 00001110 A5 SEF 00001011 B4 SEF 00001100 B6 SEF 00000011 A4 SEF 00001101 A6 SEF 00000111 B5 SEF 00001001 Smaller A6 SEF 00001111 D023/D025 4-122...

  • Page 299: By-Pass Bottom Tray

    Open the right door. By-pass tray cover ( p.4-105 "By-pass Paper Size Sensor and By-pass Paper Length Sensor") Open the duplex door [A]. Right door cover [B] ( x 4) Right door rear cover [A] ( x 3) 4-123 D023/D025...
  • Page 300 Paper Feed Remove the screw at the front side ( x 1). Remove the cover [A] (2 hooks). Remove the screw at the rear side. D023/D025 4-124...
  • Page 301 Paper Feed Release the front [A] and rear [B] arms ( x 1 each). 10. By-pass bottom tray [A] 4-125 D023/D025...

  • Page 302: By-Pass Paper End Sensor

    Paper Feed 4.12.8 BY-PASS PAPER END SENSOR Right door cover ( p.4-107 "By-pass Bottom Tray") By-pass feed unit cover [A] ( x 2). By-pass paper end sensor [B] ( x 1, hook) D023/D025 4-126...

  • Page 303: By-Pass Pick-Up, Feed And Separation Roller

    TORQUE LIMITER Right door cover ( p.4-107 "By-pass Bottom Tray") By-pass pick-up roller [A] (hook) By-pass feed roller [A] ( x 1) By-pass feed unit cover ( p.4-109 "By-pass Paper End Sensor") By-pass separation roller [A] ( x 1) 4-127 D023/D025...

  • Page 304: By-Pass Feed Clutch

    Paper Feed Torque limiter [B] 4.12.10 BY-PASS FEED CLUTCH Open the right door. Right door rear cover ( p.4-107) By-pass feed clutch holder [A] ( x 2) By-pass feed clutch [B] ( x 1, x 1) D023/D025 4-128...

  • Page 305: Paper Exit Unit

    Right rear cover ( p.4-15 "Right Rear Cover") Fusing duct ( p.4-99 "Fusing/Paper Exit Fan") Open the controller box ( p.4-122 "Controller Box"). 10. Gear cover [A] ( x 1) 11. Paper exit unit [B] ( x 2, x 2) 4-129 D023/D025...

  • Page 306: Fusing Exit, Paper Overflow, Junction Paper Jam And Paper Exit Sensor

    Paper exit unit ( p.4-111 "Paper Exit Unit") Fusing exit sensor bracket [A] ( x 1, x 1) Remove the fusing exit sensor from the fusing exit sensor bracket ( x 1). Paper overflow sensor [A] ( x 1, hook) D023/D025 4-130...
  • Page 307 1) Remove the junction paper jam sensor from the junction paper jam sensor bracket (hook) Paper exit sensor bracket [B] ( x 1, x 1) Remove the paper exit sensor from the paper exit sensor bracket (hook). 4-131 D023/D025...

  • Page 308: Duplex Unit

    Open the lower door [A] of the duplex unit. Release the tab [B] and remove the lower door (spring x 2). Open the right door. Release the front link [A] ( x 1). Keep the right door fully open. D023/D025 4-132...
  • Page 309 Do not let the duplex unit open fully before releasing the wire (step 9). Otherwise, the lock for the spring [B] is released. Wire [A] ( x 1) 10. Duplex unit [B] ( x 1, Stud screw x 1, x 1, x 4, ground cable x 1) 4-133 D023/D025...

  • Page 310: Duplex Door Sensor

    4.13.3 DUPLEX ENTRANCE SENSOR Right door cover ( "p.4-114") Open the right door. Duplex entrance guide [A] ( x1, stepped screw x 2) Duplex entrance sensor bracket [B] ( x 1, x 1) Duplex entrance sensor [C] (hook) D023/D025 4-134...

  • Page 311: Duplex Exit Sensor

    Duplex Unit 4.13.4 DUPLEX EXIT SENSOR Paper transfer unit ( p.4-61 "Paper Transfer Unit") Guide plate [A] (two hooks) Duplex exit sensor [B] ( x 1, hook) 4-135 D023/D025...

  • Page 312: Electrical Components

    Electrical Components 4.14 ELECTRICAL COMPONENTS 4.14.1 BOARDS Controller Box closed FCU (Option) G3 Interface Unit (Option) High Voltage Supply Board (Behind the PSU [D] ) Behind the IOB, FCU and G3 Interface Unit D023/D025 4-136...
  • Page 313 Electrical Components BICU Controller Board Controller Box Open 4-137 D023/D025...
  • Page 314 Electrical Components ITB Power Supply Board D023/D025 4-138...

  • Page 315: Controller Unit

    Electrical Components 4.14.2 CONTROLLER UNIT Controller unit [A] ( x 5) 4-139 D023/D025...

  • Page 316: Controller Box Right Cover

    Scanner rear cover ( p.4-21 "Exposure Lamp") Controller box right cover [A] ( x 8) 4.14.4 CONTROLLER BOX When opening the controller box Rear cover ( p.4-15 "Rear Cover") Scanner rear cover ( p.4-21 "Exposure Lamp") Remove seven screws. D023/D025 4-140...

  • Page 317: When Removing The Controller Box

    Rear cover ( p.4-15 "Rear Cover") Scanner rear cover ( p.4-21 "Exposure Lamp") Right rear cover ( p.4-15 "Right Rear Cover") Controller box right cover ( p.4-121 "Controller Box Right Cover ") Remove the controller box stay [A] ( x 4). 4-141 D023/D025...
  • Page 318 Disconnect the scanner interface cable [A] (ground cable) Release all clamps on the controller box frame. Disconnect all connectors on the BICU [B] board. 10. Disconnect the connector [C] at the outer controller box and at the inner controller box. D023/D025 4-142...

  • Page 319: Iob (In/Out Board)

    11. Lift up the controller box [A], and then remove it. 4.14.5 IOB (IN/OUT BOARD) Rear cover ( p.4-15 "Rear Cover") Scanner rear cover ( p.4-21 "Exposure Lamp") Controller box right cover ( p.4-121 "Controller Box Right Cover ") IOB [A] ( x 6, All 4-143 D023/D025...

  • Page 320: Bicu

    Make sure that the DIP-switch settings on the old BICU are the same for the new BICU when. Do not change the DIP switches on the BICU in the field. Make sure the serial number is input in the machine for the NVRAM data; if not, SC 995-001 occurs. D023/D025 4-144...

  • Page 321: Psu

    Ventilation duct [A] ( x 2) PSU bracket [B] ( x 6, x All, x All) PSU board Rear cover ( p.4-15 "Rear Cover") Ventilation duct (see "PSU bracket") PSU board [A] ( x 11, all s, all 4-145 D023/D025...

  • Page 322: Itb Power Supply Board

    Open the controller box ( p.4-122 "Controller Box") ITB power supply board [A] ( x 5, x 6) 4.14.9 HIGH VOLTAGE SUPPLY BOARD Rear cover ( p.4-15 "Rear Cover") PSU bracket ( p.4-126 "PSU") High voltage supply board [A] ( x 8, All x 2) D023/D025 4-146...

  • Page 323: High Voltage Supply Board Bracket

    Electrical Components 4.14.10 HIGH VOLTAGE SUPPLY BOARD BRACKET Rear cover ( p.4-15 "Rear Cover") PSU bracket ( p.4-126 "PSU") High voltage supply board bracket [A] ( x 3, x All, x 2) 4-147 D023/D025...

  • Page 324: Controller Board

    Controller unit ( p.4-121 "Controller Unit") Controller board [A] ( x 7, x 3) Interface rails [A], NV-RAM [B], RAM-DIMM [C] When installing the new controller board Remove the NVRAM from the old controller board. Then install it on the new controller D023/D025 4-148...

  • Page 325: Hdd Fan

    Do not change the DIP switches on the controller board in the field. 4.14.12 HDD FAN Controller unit ( p.4-121 "Controller Unit") HDD fan cover [A] ( x 2) HDD fan [B] ( x 3, x 1) 4-149 D023/D025...

  • Page 326: Hdd

    If the customer has any concerns about the security of any information on the HDD, the HDD must remain with the customer for disposal or safe keeping. The HDD may contain proprietary or classified (Confidential, Secret) information. Specifically, the HDD contains document server documents and data stored in D023/D025 4-150...

  • Page 327: Reinstallation

    If the customer is using the Data Overwrite Security feature, the DOS function must be set up again. For more, see Section 1 (Installation). If the customer is using the optional Browser Unit, this unit must be installed again. For more, see Section 1 (Installation). 4-151 D023/D025...

  • Page 328: Nvram Replacement Procedure

    SP5-990-001) if possible. Turn the main switch off. Then put a blank formatted SD card into SD card slot 3. Turn the main switch on. Copy the NVRAM data ( SP5-824-001) and the address book data in the HDD D023/D025 4-152...
  • Page 329 12. Go out of SP mode. Then turn the main switch off. Then remove the SD card from SD card slot 3. 13. Turn the main switch on. 14. Specify the SP and UP mode settings. 15. Do ACC for the copier application program. 16. Do ACC for the printer application program. 4-153 D023/D025...

  • Page 330: Using Dip Switches

    Boot-up from Flash Boot-up from SD card Memory Factory Use Only: Do not change the switch 2 to 8 settings. 4.15.2 BICU BOARD DIP SW No. Factory Use Only: Do not change the switch 1 and 2 settings. D023/D025 4-154...
  • Page 331 SYSTEM MAINTENANCE REFERENCE SECTION 5 SYSTEM MAINTENANCE REFERENCE REVISION HISTORY Page Date Added/Updated/New None...

  • Page 333: System Maintenance Reference

    Press the "Clear Mode" key ( Use keypad to enter "107" ( Hold down "Clear/Stop" ( ) for 3 seconds at least. Enter the Service Mode. Exiting SP Mode Press "Exit" on the LCD twice to return to the copy window. D023/D025...

  • Page 334: Types Of Sp Modes

    SP mode. This section explains the functions of the System/Printer/Scanner SP modes. Refer to the Fax service manual for the Fax SP modes. SP Mode Button Summary Here is a short summary of the touch-panel buttons. D023/D025...

  • Page 335: Switching Between Sp Mode And Copy Mode For Test Printing

    Press the Group number on the left side SP Mode window that contains the SP that you want to adjust. Use the scrolling buttons in the center of the SP mode window to show the SP number that you want to open. Then press that number to expand the list. D023/D025...

  • Page 336: Exiting Service Mode

    Administrator. If you cannot go into the SP mode, ask the Administrator to log in with the User Tool and then set “Service Mode Lock” to OFF after he or she logs in: D023/D025...

  • Page 337: Remarks

    P: Paper tray MTH: Middle thick paper B: By-pass table TH: Thick paper Color Mode [Color] [K]: Black in B&W mode [Y], [M], or [C]: Yellow, Magenta, or Cyan in Full Color mode [YMC]: Only for Yellow, Magenta, and Cyan D023/D025...

  • Page 338: Others

    SP mode shows on the screen using alphanumeric characters instead of only numbers. However, the settings in the bracket in the SP mode table are explained by using only the numbers. SSP: This denotes a “Special Service Program” mode setting. D023/D025...

  • Page 339: Firmware Update

    Flash ROM on the Fax Application Feature application controller board Flash ROM on the Network Interface Network controller board Operation Panel Panel control Operation Panel OpePanel. Flash ROM on the Jam Animation Jam animation Animation controller board D023/D025...
  • Page 340 Page description PS3 SD card Option PS3 language (PostScript3) PictBridge PictBridge control PictBridge SD card Option PctBrgd Flash ROM on the DESS Security control Security Module controller board ARDF ARDF control ARDF Finisher (B793) Finisher control Finisher (B793) Finisher D023/D025...

  • Page 341: Before You Begin

    Make sure that the machine is disconnected from the network to prevent a print job for arriving while the firmware update is in progress before you start the firmware update procedure. D023/D025...

  • Page 342: Updating Firmware

    The first line is the module number, the second line the version name. Tells you the number of the module and name version on the SD NEW: card. The first line is the module number, the second line the version name. D023/D025 5-10...

  • Page 343: Error Messages

    “E24” displayed. For details, refer to the Error Message Table. ( "Handling Firmware Update Error") Firmware Update Error If a firmware update error occurs, this means the update was cancelled during the update because the module selected for update was not on the SD card. 5-11 D023/D025...

  • Page 344: Recovery After Power Loss

    The same key starts flashing in green at 1 s intervals when the update is finished. 11. Switch the copier main power switch off and remove the SD card. Then switch the copier on. D023/D025 5-12...

  • Page 345: Downloading Stamp Data

    Select SP5853 and then press “EXECUTE”. The following screen opens while the stamp data is downloading. The download is finished when the message prompts you to close. Press the “Exit” button. Then turn the copier off and on again. 5-13 D023/D025...

  • Page 346: Nvram Data Upload/Download

    Do the download procedure again if the download fails. Do the following procedure if the second attempt fails: Enter the NVRAM data manually using the SMC print you created before uploading the NVRAM data. Switch the copier main power switch off. D023/D025 5-14...
  • Page 347 The serial number of the file on the SD card must match the serial number of the machine for the NVRAM data to download successfully. The download fails if the serial numbers do not match. This procedure does not download the following data to the NVRAM: Total Count C/O, P/O Count 5-15 D023/D025...

  • Page 348: Address Book Upload/Download

    11. Install the SD slot cover. If the capacity of SD card is not enough to store the local user information, an error message is displayed. Carefully handle the SD card, which contains user information. Do not take it back to your location. D023/D025 5-16...
  • Page 349 The counter in the user code information is initialized after uploading. The information of an administrator and supervisor cannot be downloaded nor uploaded. If there is no data of address book information in the SD card, an error message is displayed. 5-17 D023/D025...

  • Page 350: Installing Another Language

    Touch this key on the screen (or press on the 10-key pad) to Exit(0) quit the update procedure and return to normal screen. Touch “LANG 1(1)” to select the 1st Language. Touch “LANG (2)” to select the 2nd Language. D023/D025 5-18...
  • Page 351 The following show to right of the selection: 1. The first column shows the language currently selected. 2. The 2nd column shows the language selected to replace that language. The example below shows that the download will replace “Japanese” with “Italian” as the 1st language. 5-19 D023/D025...
  • Page 352 11. After the message of installation completed has shown on the LCD, switch the copier main power switch off. Then remove the SD card from the slot. 12. Switch the copier main power switch on to resume normal operation. D023/D025 5-20...

  • Page 353: Handling Firmware Update Errors

    Module mismatch - Correct SD update data is incorrect. Acquire the correct module is not on the SD data (Japan, Overseas, OEM, etc.) then install card) again. Module mismatch – Module SD update data is incorrect. The data on the SD 5-21 D023/D025...
  • Page 354 Controller module download SD card and tray again, or replace controller failed board. SD update data is incorrect. The data on the SD Electronic confirmation check card is for another machine. Acquire correct failed update data then install again. D023/D025 5-22...

  • Page 355: Installing Another Language

    Touch this key on the screen (or press on the 10-key pad) to Exit(0) quit the update procedure and return to normal screen. Touch "LANG 1(1)" to select the 1st Language. Touch "LANG (2)" to select the 2nd 5-23 D023/D025...
  • Page 356 2. The 2nd column shows the language selected to replace that language. The example below shows that the download will replace "Japanese" with "Italian" as the 1st language. 10. Touch "Update(#)" on the screen (or press ) to start the download. D023/D025 5-24...
  • Page 357 11. After the message of installation completed has shown on the LCD, switch the copier main power switch off. Then remove the SD card from the slot. 12. Switch the copier main power switch on to resume normal operation. 5-25 D023/D025...

  • Page 358: Reboot/System Setting Reset

    Press exit when the message tells you that the settings have been reset. Copier Setting Reset Use the following procedure to reset the copy settings in the UP mode to their defaults. Press User Tools/Counter Hold down and then press Copier/Document Server Settings. You must press first. D023/D025 5-26...
  • Page 359 Reboot/System Setting Reset Press “Yes” when the message prompts you to confirm that you want to reset the Copier Document Server settings. Press exit when the message tells you that the settings have been reset. 5-27 D023/D025...

  • Page 360: Controller Self-Diagnostics

    Power-on self-diagnostics: The machine automatically starts the self-diagnostics just after the power has been turned on. SC detection: The machine automatically detects SC conditions at power-on or during operation. The following shows the workflow of the power-on and detailed self-diagnostics. D023/D025 5-28...
  • Page 361 The data necessary for authentication is transferred with the application program from an SD card to another SD card. Authentication fails if you try to use the SD card after you copy the application program from one card to another card. 5-29 D023/D025...

  • Page 362: Move Exec

    Select SP5-873-001 “Move Exec.” Follow the messages shown on the operation panel. Turn the main switch off. Remove the SD card from SD Card Slot 2. 10. Turn the main switch on. 11. Check that the application programs run normally. D023/D025 5-30...

  • Page 363: Undo Exec

    Remove the SD card from SD Card Slot 2. This step assumes that the application programs in the SD card are used by the machine. 10. Turn the main switch on. 11. Check that the application programs run normally. 5-31 D023/D025...
  • Page 364 Select SP5853 and then press “EXECUTE”. The following screen opens while the stamp data is downloading. The download is finished when the message prompts you to close. Press the “Exit” button. Then turn the copier off and on again. D023/D025 5-32...
  • Page 365 In order to prevent an error during the download, be sure to mark the SD card that holds the uploaded data with the number of the machine from which the data was uploaded. You can upload NVRAM data from more than one machine to the same SD card. 5-33 D023/D025...
  • Page 366 The serial number of the file on the SD card must match the serial number of the machine for the NVRAM data to download successfully. The download fails if the serial numbers do not match. This procedure does not download the following data to the NVRAM: Total Count C/O, P/O Count D023/D025 5-34...

  • Page 367: Download

    11. Install the SD slot cover. If the capacity of SD card is not enough to store the local user information, an error message is displayed. Carefully handle the SD card, which contains user information. Do not take it back to your location. 5-35 D023/D025...

  • Page 368: Upload

    The counter in the user code information is initialized after uploading. The information of an administrator and supervisor cannot be downloaded nor uploaded. If there is no data of address book information in the SD card, an error message is displayed. D023/D025 5-36...

  • Page 369: Overview

    Copying the error information from the HDD to an SD card. Do the following procedure below to set up the machine so the error information is saved automatically to the HDD when a user has problems with the machine. Then ask the user to reproduce the problem. 5-37 D023/D025...

  • Page 370: Switching On And Setting Up Save Debug Log

    Save Debug Log”, touch “2 Target”, enter “2” with the operation panel key to select the hard disk as the target destination. Then press Select “3 SD Card” to save the debug information directly to the SD card if it is inserted in the service slot. D023/D025 5-38...
  • Page 371 “Engine SC Error” selected. Example 2: To Specify an SC Code Touch “3 Any SC Error”, enter the 3-digit SC code number with the control panel number keys. Then press . This example shows an entry for SC670. 5-39 D023/D025...
  • Page 372 4-Digit Entries for Keys 1 to 10 Key No. Copy Printer Scanner 2222 (SCS) 14000 (SRM) 256 (IMH) 1000 (ECS) 1025 (MCS) 4848 (COPY) 4400 (GPS) 5375 (Scan) 5682 (NFA) 2224 (BICU) 4500 (PDL) 5682 (NFA) 6600 (WebDB) D023/D025 5-40...
  • Page 373 The initial settings are all zero. These settings remain in effect until you change them. Be sure to check all the settings, especially the settings for Keys 6 to 10. To switch off a key setting, enter a zero for that key. 5-41 D023/D025...

  • Page 374: Retrieving The Debug Log From The Hdd

    SD card. Use a card reader to copy the file and send it for analysis to your local Ricoh representative by email. You can also send the SD card by regular mail if you want.

  • Page 375: Recording Errors Manually

    This means that log data from more than one machine can be copied onto the same SD card. This command does not execute if there is no log on the HDD for the name of the specified key. 5-43 D023/D025...

  • Page 376: Sp5857-016 Create A File On Hdd To Store A Log

    SD card. With the file already created on the SD card for the log file, the data only needs to be recorded; a new log file does not require creation. To create a new log file, do SP5857-012 to delete the debug log data from the SD card. Then do SP5857-017. D023/D025 5-44...

  • Page 377: Card Save Function

    Subsequent jobs will not be stored. Card Save (New): Overwrites files in the card's /prt/cardsave directory. Limitation: Card Save cannot be used with PJL Status Readback commands. PJL Status Readbacks will not work. In addition they will cause the Card Save to fail. 5-45 D023/D025...

  • Page 378: Procedure

    “#” button to register the change. The result should look like: 00010000. By doing this, Card Save option will appear in the “List/Test Print” menu. Press “Exit” to exit SP Mode. Press the “User Tools/Counter” button. D023/D025 5-46...
  • Page 379 Card Save Function Select “Printer Features”. 10. Card Save (Add) and Card Save (New) should be displayed on the screen. Select Card Save (Add) or Card Save (New). 11. Press “OK” and then exit the “User Tools/Counter” menu. 5-47 D023/D025...
  • Page 380 13. Card Save should be displayed in the top left of the display panel. 14. Send a job to the printer. The Communicating light should start blinking as shown below. 15. As soon as the printer receives the data, it will be stored on the SD card automatically D023/D025 5-48...
  • Page 381 16. Press “Offline” and then the “Clear/Stop” button to exit Card Save mode. 17. Change the Bit Switch Settings back to the default 00000000. Press the “#” button in the numeric keypad to register the changes. 18. Remove the SD card after the main power switch is turned off. 5-49 D023/D025...

  • Page 382: Error Messages

    No memory: Insufficient working memory to process the job. Write error: Failed to write to the card. Other error: An unknown error occurred. If an error occurs, pressing “OK” will cause the device to discard the job and return to the ready state. D023/D025 5-50...

  • Page 383: Troubleshooting

    TROUBLESHOOTING SECTION 6 TROUBLESHOOTING REVISION HISTORY Page Date Added/Updated/New None...

  • Page 385: Service Call Conditions

    Service Call Conditions 6. TROUBLESHOOTING 6.1 SERVICE CALL CONDITIONS See "Appendices" for the following information: SC Tables D023/D025...

  • Page 386: Process Control Error Conditions

    Process Control Error Conditions 6.2 PROCESS CONTROL ERROR CONDITIONS See "Appendices" for the following information: Developer Initialization Result Process Control Self-Check Result Line Position Adjustment Result D023/D025...

  • Page 387: Troubleshooting Guide

    If a stack problem occurs on the 1-bin tray, raise the guide on the 1-bin tray. If a stack problem occurs; Push the guide to lift the guide [A]. If another type or size of paper is used; Press down the guide [B]. D023/D025...

  • Page 388: Jam Detection

    Jam Detection 6.4 JAM DETECTION See "Appendices" for the following information: Paper Jam Display Jam Codes and Display Codes (Paper Size Code) (Sensor Locations) D023/D025...

  • Page 389: Electrical Component Defects

    Electrical Component Defects 6.5 ELECTRICAL COMPONENT DEFECTS See "Appendices" for the following information: Sensors Blown Fuse Conditions (Power Supply Unit) D023/D025...

  • Page 390: Scanner Test Mode

    When the BICU board is installed, a pin or two on the ASIC is damaged. Some conductive matter or object is trapped among the pins. Condensation Destruction of circuit elements Over current or a defective element breaks the circuit. D023/D025...
  • Page 391 The scanner and BICU are incorrectly connected. When you have completed a check, turn the main switch off and on before you do another check. When you have completed all necessary checks, turn the main switch off and on. D023/D025...
  • Page 393 D023/D025 SERVICE MANUAL APPENDICES...
  • Page 395 D023/D025 APPENDICES TABLE OF CONTENTS 1. APPENDIX: SPECIFICATIONS ........... 1-1 1.1 MAIN FRAME .................... 1-1 1.2 PRINTER ....................1-6 1.3 SCANNER ....................1-8 1.4 SUPPORTED PAPER SIZES ..............1-9 1.4.1 PAPER FEED ................... 1-9 North America ..................1-9 Europe/ Asia..................1-12 1.4.2 PAPER EXIT...................
  • Page 396 3.1.5 SC4XX: IMAGE PROCESSING - 2..........3-21 3.1.6 SC5XX: PAPER FEED AND FUSING ..........3-26 3.1.7 SC6XX: DEVICE COMMUNICATION ..........3-45 3.1.8 SC7XX: PERIPHERALS ..............3-55 3.1.9 SC8XX: OVERALL SYSTEM ............3-71 3.1.10 SC9XX: MISCELLANEOUS ............3-85 D023/D025 SM Appendix...
  • Page 397 8. APPENDIX: SP MODE TABLES ..........8-1 8.1 SYSTEM SERVICE MODE................ 8-1 8.1.1 SERVICE MODE TABLE ..............8-1 SP1-XXX (Feed)................... 8-1 SP2-XXX (Drum) ................8-28 SP3-XXX (Process)................8-139 SP4-XXX (Scanner) ................. 8-194 SP5-XXX (Mode)................8-221 SP6-XXX (Peripherals)..............8-297 SM Appendix D023/D025...
  • Page 398 (D353) ....................8-450 8.1.4 TEST PATTERN PRINTING ............8-452 8.2 PRINTER SERVICE MODE..............8-454 8.2.1 SP1-XXX (SERVICE MODE) ............8-454 8.3 SCANNER SP MODE ................8-463 8.3.1 SP1-XXX (SYSTEM AND OTHERS) ..........8-463 8.3.2 SP2-XXX (SCANNING-IMAGE QUALITY)........8-464 D023/D025 SM Appendix...

  • Page 399: Appendix: Specifications

    Appendix: Specifications APPENDIX 1 SPECIFICATIONS Page Date Added/Updated/New 06/26/2009 Saddlestitch...

  • Page 401: Main Frame

    Print Process: 4 drums tandem method Number of scans: Scan: 600 dpi Resolution: Print: 600 dpi Scan: 600dpi / 10bits/pixel Gradation: Print: 600dpi / 4 bits/pixel Original type: Sheets, book, objects Maximum original size: A3/11" x 17" SM Appendix D023/D025...
  • Page 402 ), 20 sheets (Thick 2/3: 170 - 256 g/m ), 35 sheets Print Paper Capacity: (Postcard) (80 g/m , 20 lb) Optional paper feed tray: 550 sheets x 2 2000-sheet LCT: 2000 sheets 1200-sheet LCT: 1200 sheets D023/D025 SM Appendix...
  • Page 403 1-bin Tray: 125 (80 g/m Output Paper Capacity: 500-sheet finisher 500 (80 g/m 1000-sheet finisher 250 + 1000 sheets (80 g/m 1000-sheet booklet finisher: 100 + 1000 sheets (80 g/m *1: T6200, A4 LEF Continuous copy: Up to 999 sheets SM Appendix D023/D025...
  • Page 404 115% 129% 122% 155% 141% 200% 200% 400% 400% Memory: Standard: 1024 MB 120 V, 60 Hz: More than 12A (for North America) Power Source: 220 V – 240 V, 50/60 Hz: More than 8A (for Europe/ASIA) D023/D025 SM Appendix...
  • Page 405 Less (*1) The complete system consists of mainframe, ARDF, finisher, and LCT. The above measurements were made in accordance with Ricoh standard methodology. Dimensions (W x D x H): Copier: 670 x 671 x 760 mm (26.4" x 26.4" x 29.9") Copier + PFU or LCT: 670 x 671 x 1020 mm (26.4"...

  • Page 406: Printer

    16 ppm in Thick/OHP mode (depending on paper type) PCL 6/5c (Standard): 45 Compatible fonts 13 International fonts Resident Fonts: 1 Bitmap font Adobe PostScript 3 (Optional): 136 fonts (24 Type 2 fonts, 112 Type 14 fonts) D023/D025 SM Appendix...
  • Page 407 USB Host (PictBridge): Optional Ethernet (100 Base-TX/10 Base-T): Standard Host Interfaces: Gigabit Ethernet (1000 Base-T): Optional IEEE1284 parallel x 1: Optional IEEE802.11a/g, g (Wireless LAN): Optional Bluetooth (Wireless): Optional Network Protocols: TCP/IP (IPv4, IPv6), IPX/SPX, AppleTalk (Auto Switching) SM Appendix D023/D025...

  • Page 408: Scanner

    FC: 50 ppm (A4LEF / FC Text / Photo / 200dpi / Compression: Standard) Ethernet (100 Base-TX/10 Base-T/1000 Base-T for TCP/IP), Interface: Wireless LAN, USB2.0/SD Slot Compression B&W: TIFF (MH, MR, MMR) Method: Gray Scale, Full Color: JPEG D023/D025 SM Appendix...

  • Page 409: Supported Paper Sizes

    257 x 364mm B5 SEF 182 x 257mm B5 LEF 257 x 182mm B6 SEF 128 x 182mm Ledger 11" x 17" Letter SEF 8.5" x 11" Letter LEF 11" x 8.5" Legal SEF 8.5" x 14" SM Appendix D023/D025...
  • Page 410 F SEF 8" x 13" Foolscap 8.5" x 13" 8.25" x 13" 11" x 15" Folio SEF 10" x 14" 8" x 10" 267 x 390mm 16K SEF 195 x 267mm 16K LEF 267 x 195mm Custom D023/D025 1-10 SM Appendix...
  • Page 411 114 x 162mm C5 Env. 162 x 229mm DL Env. 110 x 220mm Remarks: Supported: the sensor detects the paper size. Supported: the user specifies the paper size. Supported: depends on a technician adjustment Not supported SM Appendix 1-11 D023/D025...

  • Page 412: Europe/ Asia

    182 x 257mm B5 LEF 257 x 182mm B6 SEF 128 x 182mm Ledger 11" x 17" Letter SEF 8.5" x 11" Letter LEF 11" x 8.5" Legal SEF 8.5" x 14" Government 8.25" x 14" Legal SEF D023/D025 1-12 SM Appendix...
  • Page 413 16K SEF 195 x 267mm 16K LEF 267 x 195mm Custom Com10 Env. 4.125" x 9.5" Monarch Env. 3.875" x 7.5" C6 Env. 114 x 162mm C5 Env. 162 x 229mm DL Env. 110 x 220mm SM Appendix 1-13 D023/D025...
  • Page 414 Supported Paper Sizes Remarks: Supported: the sensor detects the paper size. Supported: the user specifies the paper size. Supported: depends on a technician adjustment Not supported D023/D025 1-14 SM Appendix...

  • Page 415: Paper Exit

    B5 SEF 182 x 257 mm B5 LEF 257 x 182 mm B6 SEF 128 x 182 mm Ledger 11" x 17" Letter SEF 8.5" x 11" Letter LEF 11" x 8.5" Legal SEF 8.5" x 14" SM Appendix 1-15 D023/D025...
  • Page 416 195 x 267 mm 16K LEF 267 x 195 mm Custom Com10 Env. 4.125" x 9.5" Monarch Env. 3.875" x 7.5" C6 Env. 114 x 162 mm C5 Env. 162 x 229 mm DL Env. 110 x 220 mm D023/D025 1-16 SM Appendix...
  • Page 417 Supported Paper Sizes Remarks: Supported Output up to 30 sheets Output up to 50 sheets Not supported SM Appendix 1-17 D023/D025...

  • Page 418: 1000-Sheet Finisher And 500-Sheet Finisher

    210 x A5 LEF 148 mm 105 x A6 SEF 148 mm 257 x B4 SEF 364 mm 182 x B5 SEF 257 mm 257 x B5 LEF 182 mm 128 x B6 SEF 182 mm D023/D025 1-18 SM Appendix...
  • Page 419 Half Letter 5.5" x 8.5" Executive 7.25" x 10.5" Executive 10.5" x 7.25" F SEF 8" x 13" Foolscap 8.5" x 13" 8.25" x 13" 11" x 15" Folio SEF 10" x 14" 8" x 10" SM Appendix 1-19 D023/D025...
  • Page 420 267 mm 267 x 16K LEF 195 mm Custom 4.125" x Com10 Env. 9.5" Monarch 3.875" x Env. 7.5" 114 x C6 Env. 162 mm 162 x C5 Env. 229 mm 110 x DL Env. 220 mm D023/D025 1-20 SM Appendix...
  • Page 421 Supported Paper Sizes Remarks: Supported Output up to 30 sheets Output up to 50 sheets Not supported SM Appendix 1-21 D023/D025...

  • Page 422: Platen/Ardf Original Size Detection

    B6 (128 x 182) L B6 (182 x 128) S 11" x 17" (DLT) 11" x 15" 10" x 14" 8.5" x 14" (LG) 8.5" x 13" (F4) 8.25" x 13" 8" x 13"(F) 8.5" x 11" (LT) D023/D025 1-22 SM Appendix...
  • Page 423 *2: The machine can detect the paper size depending on the setting of SP6-016-1. *3: The machine can detect the paper size depending on the setting of SP4-305-1. *4: The machine can detect the paper size depending on the setting of SP5-126-1. SM Appendix 1-23 D023/D025...

  • Page 424: Software Accessories

    The PS3 drivers are all genuine Adobe PS drivers, except for Windows 2000/XP/2003/Vista. Windows 2000 uses Microsoft PS. A PPD file for each operating system is provided with the driver. The PS3 driver for Macintosh supports Mac OS X 10.1 or later versions. D023/D025 1-24 SM Appendix...

  • Page 425: Scanner And Lan Fax Drivers

    The Network TWAIN and LAN Fax drivers are provided on the scanner drivers CD-ROM. This software lets you fax documents directly form your PC. Address Book Editor and Cover Sheet Editor are to be installed as well. (These require the optional fax unit.) SM Appendix 1-25 D023/D025...

  • Page 426: Utility Software

    DeskTopBinder Lite itself can be used as personal document management software and can manage DeskTopBinder Lite both image data converted from paper documents (Win9x/ME, 2000/XP/2003, NT4) and application files saved in each client’s PC. This is provided on the scanner drivers CD-ROM D023/D025 1-26 SM Appendix...

  • Page 427: Optional Equipment

    DC 24V, 5V from the scanner unit Power Consumption: 50 W or less Dimensions (W × D × H) : 550 mm x 491 mm x 120 mm (21.7" x 19.3" x 4.7") Weight: 10 kg (22 lb.) SM Appendix 1-27 D023/D025...

  • Page 428: Paper Feed Unit (D387)

    Power Consumption: Less than 60 W (Max.)/ Less than 35 W (Ave,) Dimensions (W x D x H): 580 mm x 620 mm x 260 mm (22.8" x 24.4" x 10.2") Weight: 26 kg (57.3 lb.) D023/D025 1-28 SM Appendix...

  • Page 429: Lct 2000-Sheet (D352)

    24 Vdc, 5 Vdc (from copier/printer) Power Consumption: 55 W (Max)/ 25 W (Ave.) Weight: 14 kg (30.8 lb.) 348 mm x 540 mm x 290 mm Size (W x D x H): (13.7" x 21.3" x 11.4") SM Appendix 1-29 D023/D025...

  • Page 430: 1000-Sheet Booklet Finisher & Punch Unit (B793)

    500 sheets: B4, 8.5" x 14" or larger Staple capacity: Single size: 50 sheets: A4, 8.5" x 11" or smaller 30 sheets: B4, 8.5" x 14" or larger ⇒ Saddle Stitch 10 sheets (80 g/m (20 lb) D023/D025 1-30 SM Appendix...
  • Page 431 60 W Dimensions (W x D x H): 535 mm x 600 mm x 930 mm (21.1" x 23.6" x 36.6") Without punch unit: 48 kg (105.8 lb.) Weight With punch unit: 50 Kg (110.3 lb.) SM Appendix 1-31 D023/D025...

  • Page 432: 1000-Sheet Finisher (B408)

    Paper Weight: 60 to 157 g/m (16 to 42 lb.) 250 sheets (A4 LEF/8.5" x 11" SEF or smaller) Paper Capacity: 50 sheets (A4, 8.5" x 11" or smaller) 30 sheets (B4, 8.5" x 14" or larger) D023/D025 1-32 SM Appendix...

  • Page 433: Lower Tray

    Power Source: DC 24 V, 5 V (from the copier/printer) Power Consumption: 50 W Weight: 25 kg (55.2 lbs) Dimensions (W x D x H): 527 x 520 x 790 mm (20.8" x 20.5" x 31.1") SM Appendix 1-33 D023/D025...

  • Page 434: 500-Sheet Finisher (D372)

    12"x18", A3 SEF to A6 SEF, DLT to HLT SEF Face-down Output Size Shift sizes: A3 SEF to B5 SEF A5, B6, A6 SEF labels possible 52 g/m (45 K) to 157 g/m (135 K) Paper Thickness Up to 253 g/m (220K) without shift D023/D025 1-34 SM Appendix...
  • Page 435 10 to 50 Sheets 25 to 8 2 to 9 Sheets 55 to 27 A3, B4, DLT, LG 10 to 30 Sheets 25 to 8 Non-Stapling Mode Vertical: 15 mm or less Stacking Horizontal: 15 mm or less SM Appendix 1-35 D023/D025...

  • Page 436: Bridge Unit (D386)

    , 20 lb.): A4 or smaller Power Source: DC 24 V, 5 V (form the copier/printer) Dimensions (W x D x H): 415 mm x 412 mm x 111 mm (16.3" x 16.2" x 4.4") Weight 5 kg (11 lb.) D023/D025 1-36 SM Appendix...

  • Page 437: Shift Tray (D388)

    DC 24 V, 5 V (from the copier) Power Consumption: Less than 1 W Weight: 1.7 kg Size (W x D x H): 565 mm x 410 mm x 115 mm (22.2” x 16.1” x 4.5”) SM Appendix 1-37 D023/D025...

  • Page 439: Appendix: Maintenance Tables

    Appendix: Maintenance Tables APPENDIX 2 MAINTENANCE TABLES REVISION HISTORY Page Date Added/Updated/New None...

  • Page 441: Preventive Maintenance Items

    Mainframe Item 120K 240K 360K 480K 600K Remarks Scanner Optics Reflector cloth Optics 1st/2nd/3rd mirrors cloth Front and Rear Rails Dry cloth Dry cloth; Exposure Glass alcohol Dry cloth; ADF Exposure Glass alcohol APS Sensor Dry cloth SM Appendix D023/D025...
  • Page 442 Drum Unit-K, C, M, Y Developer-K Transfer Image transfer belt-cleaning unit Paper Transfer Roller Unit Toner Collection Bottle Fusing Heating Roller -Bearing -Insulating Bushing Fusing Belt Fusing Roller -Bearing S552R Pressure Roller -Bearing S552R Idle Gear S552R Heating Roller Thermistor D023/D025 SM Appendix...
  • Page 443 Vertical Transport Damp cloth Roller Vertical Transport Dry cloth Sensor Paper Feed Sensor Dry cloth Pick-up Roller Dry cloth Feed Roller Dry cloth Separation Roller Dry cloth Fusing Entrance Dry cloth Sensor Fusing Exit Sensor Dry cloth SM Appendix D023/D025...
  • Page 444 Inverter Roller Damp cloth Transport Roller Damp cloth Duplex Entrance Dry cloth Sensor Duplex Exit Sensor Dry cloth Miscellaneous Dust Filter Dust Glass Blower ID Sensor Brush *1: Clean this thermistor only when it gets paper dust. D023/D025 SM Appendix...

  • Page 445: Ardf (D366)

    Grease G501 Transport Roller Damp cloth; alcohol Exit Roller Damp cloth; alcohol Inverter Roller Damp cloth; alcohol Idle Rollers Damp cloth; alcohol One-tray Paper Feed Unit (D387) Item Remarks Relay Roller Damp cloth Bottom Plate Pad Damp cloth SM Appendix D023/D025...

  • Page 446: Two-Tray Paper Feed Unit (D351)

    Two-tray Paper Feed Unit (D351) Item Remarks Feed Roller Dry cloth Separation Roller Dry cloth Pick-up Roller Dry cloth Paper Feed Sensor Dry cloth Relay Sensor Dry cloth Relay Roller Damp cloth Bottom Plate Pad Damp cloth D023/D025 SM Appendix...

  • Page 447: 1200-Sheet Lct (D353)

    Damp cloth 2000-sheet LCT (D352) Item Remarks Feed Roller Dry cloth Separation Roller Dry cloth Pick-up Roller Dry cloth Paper Feed Sensor Dry cloth Relay Sensor Dry cloth Relay Roller Damp cloth Bottom Plate Pad Damp cloth SM Appendix D023/D025...

  • Page 448: 1000-Sheet Booklet Finisher (B793)

    Rollers Damp cloth Discharge Brush Dry cloth Sensors Blower brush 1000-Sheet Booklet Finisher Punch Kit (B807) Items Remarks Punch Chads Discard chads. 1000-Sheet Finisher (B408) Items Remarks Rollers Damp cloth Discharge Brush Dry cloth Sensors Blower brush D023/D025 SM Appendix...

  • Page 449: Bin Tray (D414)

    Maintenance Tables 1 Bin Tray (D414) Items Remarks Rollers Damp cloth Tray Damp cloth Sensor Blower brush Bearing S552R Bridge Unit (D386) Items Remarks Rollers Damp cloth Shift Tray (D388) Items Remarks Tray Damp cloth SM Appendix D023/D025...

  • Page 450: Others Yield Parts

    C/O). So, these parts are categorized not as PM parts but as yield parts (EM parts). Mainframe Item 120K 240K 480K 600K Remarks Dev. Unit–C, M, Developer- C, M, ITB Unit ARDF Item 120K 240K Remarks Pick-up Roller Number of originals Feed Belt Number of originals Separation Roller Number of originals D023/D025 2-10 SM Appendix...

  • Page 451: Appendix: Service Call Conditions

    Appendix: Service Call Conditions APPENDIX 3 SERVICE CALL CONDITIONS REVISION HISTORY Page Date Added/Updated/New 52 ~ 56 4/27/2011 SC681 05/13/2009 SC724 72 ~ 74 08/28/2009 SC824 72 ~ 95 10/06/2010 Added SC821, 822, 823, 826 thru 829. Req. new page nos.

  • Page 453: Summary

    Turn the operation switch off and Other errors operates as usual, excluding the related units. The error is logged. The SC-code history is updated. The SC will not show. Only the The machine operates as SC history is updated. usual. SM Appendix D023/D025...

  • Page 454: Sc Code Classification

    Scanning 190 - Unique for a specific model 200 - Polygon motor 220 - Synchronization control 230 - FGATE signal related Laser exposure 240 - LD control 280 - Unique for a specific model 290 - Shutter D023/D025 SM Appendix...
  • Page 455 Others 500 - Paper feed Paper feed / Fusing 515 - Duplex 520 - Paper transport 530 - Fan motor 540 - Fusing Paper feed / Fusing 560 - Others 570 - Unique for a specific model SM Appendix D023/D025...
  • Page 456 Two-tray finisher 740 - Booklet finisher 800 - Error after ready condition 820 - Diagnostics error Controller 860 - Hard disk 880 - Unique for a specific model 900 - Counter Others 920 - Memory 990 - Others D023/D025 SM Appendix...

  • Page 457: Sc1Xx: Scanning

    Scanner mirror or scanner lens out of position or dirty Check and clean the scanner mirror(s) and scanner lens. Check and clean the shading plate. Replace the exposure lamp. Replace the lamp stabilizer. Replace the scanner mirror(s) or scanner lens. SM Appendix D023/D025...
  • Page 458 Scanner HP sensor defective Harness between SIO and HP sensor disconnected Check the cable connection between the SIO board and scanner motor. Check the cable connection between the SIO and HP sensor. Replace the scanner motor. Replace the HP sensor. D023/D025 SM Appendix...
  • Page 459 Clean the exposure glass, white plate, mirrors, and lens. Check if the exposure lamp is lit during initialization. Check the harness connection between SBU and BICU. Replace the exposure lamp. Replace the scanner motor. Replace the SBU board. SM Appendix D023/D025...
  • Page 460 The error result of self-diagnostic by the ASIC on the BICU is detected. Defective BICU Defective connection between BICU and SBU Check the connection between BICU and SBU. Replace the BICU. Detected an error during an access to the Ri. Defective BICU board Replace the BICU board. D023/D025 SM Appendix...
  • Page 461 Serial Number Mismatch Serial number stored in the memory does not have the correct code. NVRAM defective BICU replaced without original NVRAM Check the serial number with SP5-811-002. If the stored serial number is incorrect, contact your supervisor. SM Appendix D023/D025...

  • Page 462: Sc 2Xx: Exposure

    The polygon mirror motor does leave the READY status within 3 seconds after the polygon motor switches off. Disconnected or defective harness to polygon motor driver board Defective polygon motor driver board Defective polygon motor Check or replace the harness. Replace the polygon motor. D023/D025 3-10 SM Appendix...
  • Page 463 Disconnected or defective harness to synchronizing detector for end position Defective synchronizing detector board Defective LD board or driver Defective BICU Replace the harness of the LD board. Replace the laser optics housing unit. Replace the BICU. SM Appendix 3-11 D023/D025...
  • Page 464 MUSIC for start position [K]. Defective ASIC (Lupus) Poor connection between controller and BICU. Defective BICU Check the connection between the controller board and the BICU. Replace the BICU. Replace the controller board. D023/D025 3-12 SM Appendix...
  • Page 465 The PFGATE ON signal still asserts within 5 seconds after processing the image in normal job or MUSIC for end position [Y]. The PFGATE ON signal still asserts when the next job starts. See SC 230 for troubleshooting details. SM Appendix 3-13 D023/D025...
  • Page 466 The PFGATE ON signal still asserts within 5 seconds after processing the image in normal job or MUSIC for end position [C]. The PFGATE ON signal still asserts when the next job starts. See SC 230 for troubleshooting details. D023/D025 3-14 SM Appendix...
  • Page 467 Check and reinstall the image transfer belt unit and PCUs. Check if each toner bottle has enough toner. Replace the ID sensor. Replace the image transfer belt unit. Replace the PCU(s). Replace the laser optics housing unit. SM Appendix 3-15 D023/D025...

  • Page 468: Sc3Xx: Image Processing - 1

    Disconnected or broken high voltage cable Defective or not installed PCU Defective high voltage power supply Check or replace the connectors. Replace the PCU for the affected color. Replace the high voltage power supply. D023/D025 3-16 SM Appendix...
  • Page 469 Harness between TD sensor and PCU defective Defective TD sensor. Check the black, magenta, cyan, or yellow TD sensor connector and harness between the TD sensor and PCU for damage. Check the drawer connector. Replace the defective PCU. SM Appendix 3-17 D023/D025...
  • Page 470 A drawer connector disconnected, loose, defective TD sensor defective Check the black, magenta, cyan, or yellow TD sensor connector and harness between the TD sensor and PCU for damage. Check the drawer connector. Replace the defective PCU. D023/D025 3-18 SM Appendix...
  • Page 471 Heat seal not removed from a new developer pack TD harness sensor disconnected, loose or defective TD sensor defective Harness between TD sensor and drawer disconnected, defective Remove the heat seal from each PCU. Replace the defective PCU. SM Appendix 3-19 D023/D025...
  • Page 472 Overload on the drum/development motor Defective drum/development motor Defective harness Shorted 24 V fuse on the PSU Defective interlock system Check or replace the harness. Replace the drum/development motor. Replace the 24V fuse on the PSU. D023/D025 3-20 SM Appendix...

  • Page 473: Sc4Xx: Image Processing - 2

    Image transfer unit motor error The motor LOCK signal is not detected for more than two seconds while the motor START signal is on. Motor overload Defective image transfer unit motor Replace the image transfer belt unit. Replace the IOB. SM Appendix 3-21 D023/D025...
  • Page 474 The machine detects the encoder sensor error. Defective encoder sensor Image transfer unit installation error Defective image transfer unit motor Check if the image transfer unit is correctly set. Replace the image transfer unit motor. Replace the image transfer unit. D023/D025 3-22 SM Appendix...
  • Page 475 BICU detects a short in the power pack 10 times at D(ac). Damaged insulation on the high-voltage supply cable Damaged insulation around the high-voltage power supply. Replace the high-voltage supply cable. Replace the high-voltage power supply unit. Replace the IOB. SM Appendix 3-23 D023/D025...
  • Page 476 High voltage leak Broken harness Defective drum unit or development unit Defective high voltage supply unit Check or replace the harness. Replace the drum unit or paper transfer unit. Replace the high voltage supply unit. D023/D025 3-24 SM Appendix...
  • Page 477 The thermistor output of the humidity sensor was not within the prescribed range (0.01V to 2.4V). Temperature and humidity sensor harness disconnected, loose, defective Temperature and humidity sensor defective Check the connector and harness. Replace the temperature/humidity sensor. SM Appendix 3-25 D023/D025...

  • Page 478: Sc5Xx: Paper Feed And Fusing

    Too much paper in the tray Defective IOB Check if the paper is not loaded too much. Check if the bottom plate smoothly moves up and down manually. Check and/or replace the tray lift motor/ paper lift sensor. Replace the IOB. D023/D025 3-26 SM Appendix...
  • Page 479 Defective tray motor or connector disconnection Defective end fence home position sensor or connector disconnection Defective upper limit sensor or connector disconnection Defective tray lift motor or connector disconnection Check the cable connections. Check and/or replace the defective component. SM Appendix 3-27 D023/D025...
  • Page 480 Defective lift sensor or connector disconnection For the LCT: Defective stack transport clutch or connector disconnection Defective tray motor or connector disconnection Defective end fence home position sensor or connector disconnection Check the cable connections. Check and/or replace the defective component. D023/D025 3-28 SM Appendix...
  • Page 481 Defective tray lift motor or connector disconnection Defective lift sensor or connector disconnection Check the cable connections. Check and/or replace the defective component. SM Appendix 3-29 D023/D025...
  • Page 482 Tray lift motor defective or disconnected Tray lift sensor defective or disconnected Lowe limit sensor defective or disconnected Check the harness connections. Replace the tray lift motor. Replace the tray lift sensor. Replace the lower limit sensor. D023/D025 3-30 SM Appendix...
  • Page 483 The IOB does not receive the lock signal for 2 seconds after turning on the ventilation fan motor-front/rear. Defective ventilation fan motor-front or rear Replace the ventilation fan (at the left side of the machine) motor-front or rear. SM Appendix 3-31 D023/D025...
  • Page 484 IH inverter fan turns on. Disconnected harness Overload on the IH inverter fan motor Defective IH inverter fan motor Defective IOB Check or replace the harness. Replace the IH inverter fan. Replace the IOB. D023/D025 3-32 SM Appendix...
  • Page 485 The machine does not detect the fan motor lock signal for 2 seconds while the paper exit fan turns on. Disconnected harness Overload on the paper exit fan motor Defective paper exit motor Defective IOB Check or replace the harness. Replace the paper exit fan. Replace the IOB. SM Appendix 3-33 D023/D025...
  • Page 486 Details (Symptom, Possible Cause, Troubleshooting Procedures) Fusing/Paper exit motor error The IOB does not receive the lock signal 10 seconds after turning on the fusing/paper exit motor. Motor overload Defective fusing/paper exit motor Replace the fusing/paper exit motor. D023/D025 3-34 SM Appendix...
  • Page 487 The temperature measured by the heating roller thermopile does not reach 0°C for 6 seconds. Loose connection of the heating roller thermopile Defective heating roller thermopile Defective thermopile Check if the heating roller thermopile is firmly connected. Replace the heating roller thermopile. SM Appendix 3-35 D023/D025...
  • Page 488 Dirty or defective thermopile Defective thermistor Defective heating roller lamp Check if the heating roller thermistor is firmly connected. Replace the thermistor. Check or replace the thermopile. Replace the heating roller lamp. D023/D025 3-36 SM Appendix...
  • Page 489 During stand-by mode or a print job, the detected heating roller temperature reaches 250 °C. Defective PSU Defective IOB Defective BICU Defective fusing control system Related SC code: SC 543 Replace the PSU. Replace the IOB. Replace the BICU. SM Appendix 3-37 D023/D025...
  • Page 490 When the fusing unit is not running in the ready condition, the pressure roller-fusing lamp keeps ON full power for 8 seconds or more. Broken pressure roller fusing lamp Related SC code: SC 545 Replace the pressure roller fusing lamp. Replace the PSU. D023/D025 3-38 SM Appendix...
  • Page 491 0 °C for 6 seconds. Loose connection of pressure roller thermistor Defective thermopile Defective pressure roller thermistor Related SC code: SC 541 Check that the pressure roller thermistor is firmly connected. Replace the thermopile. Replace the pressure roller thermistor. SM Appendix 3-39 D023/D025...
  • Page 492 The detected pressure roller temperature stays at 230°C or more for 1 second. Defective PSU Defective IOB Defective BICU Related SC code: SC 543 Replace the pressure roller thermistor. Replace the PSU. Replace the IOB. Replace the BICU. D023/D025 3-40 SM Appendix...
  • Page 493 When the fusing unit is not running in the ready condition, the pressure roller-fusing lamp keeps ON full power for 8 seconds or more. Broken pressure roller fusing lamp Related SC code: SC 545 Replace the pressure roller fusing lamp. Replace the PSU. SM Appendix 3-41 D023/D025...
  • Page 494 Details (Symptom, Possible Cause, Troubleshooting Procedures) Heating roller thermopile error The temperature measured by the thermopile does not reach 0 °C for 20 seconds. Loose connection of the thermopile Defective thermopile Check if the thermopile is firmly connected. Replace the thermopile. D023/D025 3-42 SM Appendix...
  • Page 495 Details (Symptom, Possible Cause, Troubleshooting Procedures) Heating roller overheat 3 (hardware error) The thermopile detects 250°C or more. Defective PSU Defective IOB Defective BICU Defective fusing control system Replace the thermistor. Replace the PSU. Replace the IOB. Replace the BICU. SM Appendix 3-43 D023/D025...
  • Page 496 When the fusing unit is not running in the ready condition, the pressure roller-fusing lamp keeps ON full power for 120 seconds or more. Broken heating roller fusing lamp Replace the heating roller lamp. Replace the PSU. D023/D025 3-44 SM Appendix...

  • Page 497: Sc6Xx: Device Communication

    After the ARDF is detected, the break signal occurs or communication timeout occurs. Incorrect installation of ARDF ARDF defective BICU board defective External noise Check the cable connection of the ARDF. Shut out the external noise. Replace the ARDF. Replace the BICU board. SM Appendix 3-45 D023/D025...
  • Page 498 Details (Symptom, Possible Cause, Troubleshooting Procedures) 2nd Paper Bank communication error This SC is not issued for this machine. When a communication error signal between the 1st paper bank and 2nd paper bank is received. Loose connector D023/D025 3-46 SM Appendix...
  • Page 499 Make sure that SP5113 is set to enable the optional counter device. Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Counter device error 3 A backup RAM error was returned by the counter device. Counter device control board defective Backup battery of counter device defective SM Appendix 3-47 D023/D025...
  • Page 500 Install the expanded authentication module. Install the SD card. Install the DESS module. Version error The version of the expanded authentication module is not correct. Incorrect module version Install the correct file of the expanded authentication module. D023/D025 3-48 SM Appendix...
  • Page 501 Disconnected modem board Check and set the correct user name (SP5816-156) and password (SP5816-157). Incorrect modem setting Dial up fails due to the incorrect modem setting. -004 Same as -001 Check and set the correct AT command (SP5819-160). SM Appendix 3-49 D023/D025...
  • Page 502 Type Details (Symptom, Possible Cause, Troubleshooting Procedures) EEPROM error Retry of EEPROM communication fails three times after the machine has detected the EEPROM error. Caused by noise Turn the main power switch off and on. D023/D025 3-50 SM Appendix...
  • Page 503 Controller stall Controller board installed incorrectly Controller board defective Operation panel connector loose or defective Check the harness connection. Replace the controller board. SM Appendix 3-51 D023/D025...
  • Page 504 071 ~ Electrical noise Replace the toner cartridge for the affected color (See table below). Replace the RFID controller board. RFID: Communication error due to the following: 081 ~ Defective RFID reader and writer Electrical noise D023/D025 3-52 SM Appendix...
  • Page 505 Memory chip at TD sensor: Communication error Retry of memory chip communication fails three times after the machine has detected the memory chip communication error. Damaged memory chip data Disconnected inter face No memory chip on the development unit SM Appendix 3-53 D023/D025...
  • Page 506 The BICU does not receive a memory address command from the controller 120 seconds after paper is in the position for registration. Loose connection Defective controller Defective BICU Check if the controller is firmly connected to the BICU. Replace the controller. Replace the BICU. D023/D025 3-54 SM Appendix...

  • Page 507: Sc7Xx: Peripherals

    2nd failure causes this SC code. Stapler hammer motor overloaded due to obstruction, jammed staple, number of sheets exceeds limit for stapling Stapler hammer motor disconnected, defective Staple hammer motor HP sensor disconnected, defective SM Appendix 3-55 D023/D025...
  • Page 508 Shift tray motor of the upper tray overloaded due to obstruction Check the connections and cables for the components mentioned above. Check for blockages in shift motor mechanism. Replace the shift tray HP sensor and/or shift motor Replace the finisher main board. D023/D025 3-56 SM Appendix...
  • Page 509 Staple jam Motor overload Defective stapler motor Check the connections and cables for the components mentioned above. Replace the HP sensor and/or stapler motor Replace the finisher main board. SM Appendix 3-57 D023/D025...
  • Page 510 Defective stapler home position sensor Defective stapler movement motor Check the connection of the stapler movement motor. Check the connection of the stapler home position sensor. Replace the stapler home position sensor. Replace the stapler movement motor. D023/D025 3-58 SM Appendix...
  • Page 511 Details (Symptom, Possible Cause, Troubleshooting Procedures) 1000-sheet (booklet) finisher: Tray lift motor error Motor overload Loose connection of the shift tray motor Defective shift tray motor Check the connections to the shift tray motor. Replace the shift tray motor. SM Appendix 3-59 D023/D025...
  • Page 512 Check the connections and cables for the folder plate motor and HP sensor. Check for blockages in the folder plate motor mechanism. Replace the folder plate HP sensor and/or folder plate motor Replace the finisher main board. D023/D025 3-60 SM Appendix...
  • Page 513 The 1st detection failure issues a jam error, and the 2nd failure issues this SC code. Motor harness disconnected, loose, defective Defective motor Check the connections to the paper position sensor slide motor. Defective paper position sensor slide motor. SM Appendix 3-61 D023/D025...
  • Page 514 The 1st detection failure issues a jam error, and the 2nd failure issues this SC code. Motor harness disconnected, loose, defective Defective motor Check the connections to the paper position sensor slide motor. Defective paper position sensor slide motor. D023/D025 3-62 SM Appendix...
  • Page 515 Details (Symptom, Possible Cause, Troubleshooting Procedures) Bridge unit error The machine recognizes the finisher, but does not recognize the bridge unit. Defective connector Broken harness Check the connections between the bridge unit and the machine. Install a new bridge unit. SM Appendix 3-63 D023/D025...
  • Page 516 The upper limit switch is pushed due to tray lift error or some problems. Upper limit switch pulled up Defective upper limit swtich Check the harness. Check for blockage around the upper limit switch. Replace the upper limit switch. D023/D025 3-64 SM Appendix...
  • Page 517 Rear jogger fence HP sensor dirty, loose, defective Rear jogger fence motor defective Check or replace the harness. Check for blockages in the rear jogger motor drive mechanism. Replace the rear jogger fence HP sensor. Replace the rear jogger fence motor. SM Appendix 3-65 D023/D025...
  • Page 518 Defective stack feed-out motor Defective main board Disconnected or defective harness Check or replace the harness. Check for blockages in the stack feed-out mechanism. Replace the stack feed-out HP sensor. Replace the stack feed-out motor. Replace the main board. D023/D025 3-66 SM Appendix...
  • Page 519 Defective positioning roller arm motor Defective positioning roller HP sensor Check or replace the harness. Check for blockages in the positioning roller arm mechanism. Replace the positioning roller arm motor. Replace the positioning roller HP sensor. SM Appendix 3-67 D023/D025...
  • Page 520 The stapler HP sensor does not detect "ON" when a stapling job is commanded or the stapler moves. Staple jam Motor overload Defective stapler motor Check the connections and cables for the components mentioned above. Replace the HP sensor and/or stapler motor Replace the finisher main board. D023/D025 3-68 SM Appendix...
  • Page 521 Details (Symptom, Possible Cause, Troubleshooting Procedures) 500-sheet finisher: Tray lift motor error Motor overload Loose connection of the shift tray motor Defective shift tray motor Check the connections to the tray lift motor. Replace the tray lift motor. SM Appendix 3-69 D023/D025...
  • Page 522 Solenoid harness loose, broken Solenoid obstructed Stack height sensor dirty, harness loose, broke Solenoid defective Stack height sensor defective Check or replace the solenoid harness. Check for blockages in the stack pressure mechanism. Replace the stack height sensor. D023/D025 3-70 SM Appendix...

  • Page 523: Sc8Xx: Overall System

    One of the following messages was displayed on the operation panel. [0x5032] HAIC-P2 error System program defective [0x5245] vm_pageout: VM is full Controller board defective Optional board defective [0x5355] L2 status time out Replace controller firmware [554C] USB error SM Appendix 3-71 D023/D025...
  • Page 524 Replace the controller board. [0D05] Self-diagnosis error: ASIC The CPU checks if the ASIC timer works correctly compared with the CPU timer. If the ASIC timer does not function in the specified range, this SC code is displayed. D023/D025 3-72 SM Appendix...
  • Page 525 2. After a diagnostic command is set for the HDD, but the device remains busy for over 6 s. • HDD defective • HDD harness disconnected, defective • Controller board defective [3004] No response to the self-diagnostic command from the ASIC to the HDDs. SM Appendix 3-73 D023/D025...
  • Page 526 Details (Symptom, Possible Cause, Troubleshooting Procedures) [1401] Self-diagnosis error: Standard NVRAM The controller cannot recognize the standard NVRAM installed or detects that the NVRAM is defective. • Loose connection • Defective standard NVRAM • Defective controller D023/D025 3-74 SM Appendix...
  • Page 527 Details (Symptom, Possible Cause, Troubleshooting Procedures) Self-diagnostic error: Standard SDRAM DIMM [0201] Verification error Error detected during a write/verify check for the standard RAM (SDRAM DIMM). • Loose connection • Defective SDRAM DIMM • Defective controller SM Appendix 3-75 D023/D025...
  • Page 528 1. Turn the main switch OFF and ON. 2. Replace the SDRAM DIMM. 3. Replace the controller. [0302] Memory structure data error The memory structure data error for the optional RAM (SDRAM DIMM) is detected when the self-diagnostic is executed. D023/D025 3-76 SM Appendix...
  • Page 529 Could not initialize or read the bus connection. [50B1] Check for loose connections at the mother board. Replace the mother board Value of the SSCG register is incorrect. [50B2] Check for loose connections at the mother board. Replace the mother board SM Appendix 3-77 D023/D025...
  • Page 530 Check the connection. Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Wireless LAN/Bluetooth card not detected The wireless LAN/Bluetooth card is not detected after communication is established, but the wireless LAN board is detected. Loose connection Check the connection. D023/D025 3-78 SM Appendix...
  • Page 531 Replace the wireless LAN/Bluetooth card. Type Details (Symptom, Possible Cause, Troubleshooting Procedures) USB interface error The USB interface cannot be used due to a driver error. Defective USB driver Loose connection Check the connection. Replace the USB board. SM Appendix 3-79 D023/D025...
  • Page 532 NVRAM data encryption error 2: An error occurs before the NVRAM data is encrypted. [30] Defective controller board Replace the controller board. Other error: A serious error occurs while the data is encrypted. [30] Same as SC991 D023/D025 3-80 SM Appendix...
  • Page 533 Power failure during the data encryption: The data encryption (NVRAM and HDD) has not been completed. Power failure during the data encryption Initialize the HDD. Data read/write error: The DMAC error is detected twice or more. [10] Same as SC863 SM Appendix 3-81 D023/D025...
  • Page 534 The HDD does not become ready within 30 seconds after the power is supplied to the HDD. Loose connection Defective cables Defective HDD Defective controller Check the connection between the HDD and controller. Check and replace the cables. Replace the HDD. Replace the controller. D023/D025 3-82 SM Appendix...
  • Page 535 While reading data from the HDD or storing data in the HDD, data transmission fails. Defective HDD Replace the HDD. Type Details (Symptom, Possible Cause, Troubleshooting Procedures) HDD: Access error An error is detected while operating the HDD. Defective HDD Replace the HDD. SM Appendix 3-83 D023/D025...
  • Page 536 An error is detected in the SD card. For a file system error, format the SD card on your PC. For a device error, turn the mains switch off and on. Replace the SD card. Replace the controller. D023/D025 3-84 SM Appendix...
  • Page 537 HDD mail data error An error is detected in the HDD at machine initialization. Defective HDD Power failure during an access to the HDD Turn the main switch off and on. Initialize the HDD partition (SP5-832-007). Replace the HDD. SM Appendix 3-85 D023/D025...
  • Page 538 An error is detected while all of the HDD or NVRAM are formatted logically by the Data Overwrite Security Unit (D377). The logical format for the HDD fails. Turn the main switch off/on and try the operation again D023/D025 3-86 SM Appendix...
  • Page 539 Unusual log encryption function due to defective NVRAM data Initialize the HDD with SP5832-004. Log Data Error 5 Installed NVRAM or HDD which is used in another machine -005 Reinstall the previous NVRAM or HDD. Initialize the HDD with SP5832-004. SM Appendix 3-87 D023/D025...
  • Page 540 Details (Symptom, Possible Cause, Troubleshooting Procedures) TPM system authentication error The system firmware is not authenticated by TPM (security chip). Incorrect updating for the system firmware Defective flash ROM on the controller board Replace the controller board. D023/D025 3-88 SM Appendix...
  • Page 541 SC Tables Rev. 10/06/2010 Type Details (Symptom, Possible Cause, Troubleshooting Procedures) File format converter error The file format converter does not respond. Defective file format converter Replace the file format converter. SM Appendix 3-89 D023/D025...

  • Page 542: Sc9Xx: Miscellaneous

    External Controller Error 1 External Controller Error 2 External Controller Error 3 External Controller Error 4 External Controller Error 5 The external controller alerted the machine about an error. Please refer to the instructions for the external controller (application). D023/D025 3-90 SM Appendix...
  • Page 543 Printer font error A necessary font is not found in the SD card. A necessary font is not found in the SD card. The SD card data is corrupted. Check that the SD card has the correct data. SM Appendix 3-91 D023/D025...
  • Page 544 Internal parameter incorrect, insufficient working memory. This SC is not displayed on the LCD (logging only). Type Details (Symptom, Possible Cause, Troubleshooting Procedures) Undefined error Defective software program An error undetectable by any other SC code occurred D023/D025 3-92 SM Appendix...
  • Page 545 Install a new NVRAM, and turn off and on the main power switch after SC995-002 has occurred. Incorrect type controller installed Defective controller -003 Replace the controller with the correct type. Incorrect model controller installed. -004 Replace the controller with the correct model. SM Appendix 3-93 D023/D025...
  • Page 546 Software problem Check the setting of SP5875-001. If the setting is set to "1 (OFF)", change it to "0 (OFF)". Check if the RAM-DIMM and ROM-DIMM are correctly connected. Reinstall the controller system firmware. Replace the controller. D023/D025 3-94 SM Appendix...
  • Page 547 SMC - Logging (SP5-990-004) Printer driver settings used when the problem occurs All data displayed on the screen (SC code, error code, and program address where the problem is logged.) Image file which causes the problem, if possible SM Appendix 3-95 D023/D025...

  • Page 549: Appendix: Process Control Error Conditions

    APPENDIX: PROCESS CONTROL ERROR CONDITIONS APPENDIX 4 PROCESS CONTROL ERROR CONDITIONS REVISION HISTORY Page Date Added/Updated/New None...

  • Page 551: Process Control Error Conditions

    Vcnt is 4.3V. Defective TD sensor Vcnt is less than 4.7V Defective TD sensor Vcnt error 1 when Vcnt is Vt target Vt target settings are not correct. ±0.2V. Toner density error SM Appendix D023/D025...
  • Page 552 The machine starts developer initialization after you set “Enable” in SP3-902-005, 006, 007, or 008. Developer initialization automatically resumes when you open and close the front door or turn the main switch off and on if an error other than Error 8 occurs. D023/D025 SM Appendix...

  • Page 553: Process Control Self-Check Result

    Replace the IOB board. coefficient Not enough data can Solid image is O.K. (K5) detection be sampled. Replace the ID sensors. error Replace the IOB board. ID sensor is dirty: Clean the ID sensors. Retry the process control. SM Appendix D023/D025...
  • Page 554 ID sensor pattern density is too high Not enough data can error during or low. be sampled during the gamma Hardware defective gamma correction. correction Same as 53 Unexpected Power Failure Process control fails. error Check the power source. D023/D025 SM Appendix...

  • Page 555: Vsg Adjustment Result

    Poor connection is more than ID sensor Defective IOB "Voffset output error Replace the ID sensor. Threshold" Check the connection. (SP3-324-004) Replace the IOB board. Vsg adjustment Other cases Adjustment has not been Retry SP3-321-010. error completed. SM Appendix D023/D025...

  • Page 556: Line Position Adjustment Result

    ID sensors have correctly detected the patterns adjustment for line position adjustment, but a shift of See Note range patterns is out of adjustable range. Not used For details, see the "Troubleshooting Guide - Line Position Adjustment" section. D023/D025 SM Appendix...

  • Page 557: Appendix: Troubleshooting Guide

    Appendix: Troubleshooting Guide APPENDIX 5 TROUBLESHOOTING GUIDE REVISION HISTORY Page Date Added/Updated/New None...

  • Page 559: Image Quality

    Troubleshooting Guide 5. APPENDIX: TROUBLESHOOTING GUIDE 5.1 TROUBLESHOOTING GUIDE 5.1.1 IMAGE QUALITY The following work-flow shows the basic troubleshooting steps for the image quality problems on this product. SM Appendix D023/D025...
  • Page 560 Troubleshooting Guide D023/D025 SM Appendix...

  • Page 561: Line Position Adjustment

    If not, refer to the countermeasure list for color registration errors. Countermeasure list for color registration errors After Executing SP2-111-003 Result: "1" in SP2-194-007 Result: "2" or "3" (Line pattern detection failure) in SP2-194-010, -011, -012 SM Appendix D023/D025...
  • Page 562 Normal image, but with color Defective BICU registration errors Replace the ID sensor shutter solenoid. Replace the ID sensor. Replace the BICU. After Executing SP2-111-003 Result: "1" in SP2-194-007 One of results: "5" (Out of adjustable range) in SP2-194-010, -011, -012. D023/D025 SM Appendix...
  • Page 563 Reinstall or replace the PCU. scan registration of K Replace the laser optics housing unit. Replace the BICU. Skew correction upper limit error Defective BICU Others Defective laser optics housing unit Replace the BICU. Replace the laser optics housing unit. SM Appendix D023/D025...
  • Page 564 Defective ID sensor Defective BICU Replace the ID sensor shutter solenoid. Replace the ID sensor. Replace the BICU. After Executing SP2-111-001 Result: "1" in SP2-194-007 Result: "5" (Out of adjustable range) in SP2-194-010, -011, -012 D023/D025 SM Appendix...
  • Page 565 ± 0.75 mm from the main Defective laser optics housing unit scan registration of K. – at the Defective BICU end of the scan line? Reinstall or replace the PCU. Replace the laser optics housing unit. Replace the BICU. SM Appendix D023/D025...
  • Page 566 The main scan length of K is Abnormal SP setting value of main scan length shifted. detection: K Adjust the value with SP2-185-001. After Executing SP2-111-001 Result: "0" in SP2-194-007 Result: Color registration errors in SP2-194-010, -011, -012 D023/D025 SM Appendix...
  • Page 567 C, Y are shifted. Defective drive units Defective ID sensor Defective BICU Incorrect SP value Replace the image transfer belt. Replace the ID sensor. Replace the drum motor. Replace the BICU. Adjust the value with SP2-182-022 to -039. SM Appendix D023/D025...
  • Page 568 Shifted lines appear cyclically. Defective drive unit Drum phase adjustment error Do SP1-902-001 (Drum phase adjustment); see Replacement and Adjustment – Drive Unit – Gear Unit for details. Reinstall or replace the PCU. Check or replace the drive unit. D023/D025 5-10 SM Appendix...

  • Page 569: Appendix: Jam Detection

    Appendix: Jam Detection APPENDIX 6 JAM DETECTION REVISION HISTORY Page Date Added/Updated/New None...

  • Page 571: Paper Jam Display

    6.1 JAM DETECTION 6.1.1 PAPER JAM DISPLAY SP7-507 shows the paper jam history. CODE: Indicates the jam code. SIZE: Indicates the paper Size Code. TOTAL: Indicates the total counter (SP7-502-001). DATE: indicates the date when the jam occurred. SM Appendix D023/D025...

  • Page 572: Jam Codes And Display Codes

    2. Vertical transport sensor 1 or relay 7504 13 Bank Transport 1 sensor does not detect paper from tray 3 (LCT). 7504 15 7504 16 Registration sensor does not detect 7504 17 Registration: ON paper. D023/D025 SM Appendix...
  • Page 573 (Out) sensor. 7504 28 Vertical transport sensor 1 does not turn 7504 51 SEF Sensor 1 off. Vertical transport sensor 2 does not turn 7504 52 SEF Sensor 2 off. SM Appendix D023/D025...
  • Page 574 Duplex exit sensor does not turn off. Duplex Entrance: OFF Duplex entrance sensor does not turn 7504 66 (In) off. Duplex Entrance: OFF Duplex entrance sensor does not turn 7504 67 (Out) off after paper has passed this sensor. D023/D025 SM Appendix...
  • Page 575 7504 104 Stack height sensor does not detect Finisher Tray Lift paper after the lower tray has lifted up. 7504 105 R1-R2 Motor (B408) Stack height sensor still detects paper after the lower tray has lifted down. SM Appendix D023/D025...
  • Page 576 Finisher Exit Motor moved from its home position. 7504 109 R3-R5 (B408) Stack feed-out belt HP sensor does not turn on after the stack feed-out belt has returned to its home position. D023/D025 SM Appendix...
  • Page 577 Finisher Exit: EUP 7504 195 R8-R12 (B804/B805) Upper tray exit sensor does not turn off after the stack feed-out belt has returned to its home position. 7504 196 7504 197 SM Appendix D023/D025...
  • Page 578 Exit guide plate HP sensor does not turn Finisher Shift Motor: 7504 201 on/off after the exit guide plate motor R1-R4 EUP (B804/B805) has turned on. Stacking roller HP sensor does not turn on/off after the stacking sponge roller motor has turned on. D023/D025 SM Appendix...
  • Page 579 Fold bottom fence HP sensor does not turn on/off after the fold unit bottom fence lift motor has turned on. Stack junction gate HP sensor does not turn on/off after the stack junction gate motor has turned on. 7504 205 SM Appendix D023/D025...

  • Page 580: Paper Size Code

    Size Code Paper Size Size Code Paper Size A4 LEF B4 SEF A5 LEF B5 SEF B5 LEF DLT SEF LT LEF LG SEF HLT LEF LT SEF A3 SEF HLT SEF A4 SEF Others A5 SEF D023/D025 6-10 SM Appendix...

  • Page 581: Sensor Locations

    Jam Detection Sensor Locations SM Appendix 6-11 D023/D025...

  • Page 583: Appendix: Electrical Component Defects

    Appendix: Electrical Component Defects APPENDIX 7 ELECTRICAL COMPONENT DEFECTS REVISION HISTORY Page Date Added/Updated/New None...

  • Page 585: Sensors

    Sensor Name/ Active Condition Symptom Sensor Board Name "Open Cover" is Open displayed. Right Door Open CN204/1 Switch "Open cover" cannot be Shorted detected. "Open Cover" is Open displayed. Duplex Door CN232/B9 "Open cover" cannot be Shorted detected. SM Appendix D023/D025...
  • Page 586 Jam A, B (Jam1) Drum Gear Position Open/ CN222/A2 SC380/SC396 Sensor-K Shorted Drum Gear Position Open/ CN222/ A5 SC380/SC397 Sensor-M Shorted Drum Gear Position Open/ CN222/ A8 SC380/SC398 Sensor-C Shorted Drum Gear Position Open/ CN222/ A11 SC380/SC399 Sensor-Y Shorted D023/D025 SM Appendix...
  • Page 587 A13, B13 Shorted Open Jam A (Jam4, 12) Vertical Transport CN230/B7 Sensor 2 Shorted Jam A, B (Jam1) Remaining paper Tray 1 Paper Height CN224/ Open/ volume on the LCD is Sensor 1, 2 B2, B5 Shorted wrong. SM Appendix D023/D025...
  • Page 588 By-pass Paper CN232/ Paper size error Length Sensor Shorted Open Jam C (Jam 18) Fusing Entrance CN232/B6 Sensor Shorted Jam C (Jam 1) Open Jam Z (Jam 26/27) Duplex Entrance CN232/A8 Sensor Shorted Jam Z (Jam 1) D023/D025 SM Appendix...
  • Page 589 Shorted Jam C (Jam 1) Waste toner near full Open indicated when it is not near full. Waste Toner Sensor CN224/A5 Waste toner near full cannot be detected Shorted when the waste toner bottle is nearly full. SM Appendix D023/D025...
  • Page 590 Open/ Thermopile CN209/16 SC541 Shorted Thermistor Open/ CN212/22 SC551 - Heating Roller Shorted Thermistor Open/ CN212/18 SC561 - Pressure Roller Shorted Open Jam C (Jam 20) Paper Exit Sensor CN204/9 Shorted Jam C (Jam 1) D023/D025 SM Appendix...
  • Page 591 Original Length CN313/5 Open/ Original paper size Sensor 2 Shorted cannot be detected. Original Length CN313/2 Open/ Original paper size Sensor 3 Shorted cannot be detected. Open SC120 CN318/2 Scanner HP Sensor Shorted SC121 SM Appendix D023/D025...
  • Page 592 Platen cover open Platen Cover Sensor Shorted cannot be detected. Paper Transfer Open/ CN208/7 SC452 Contact Sensor Shorted Image Transfer Belt Open/ CN208/2 SC442 Contact Sensor Shorted Junction Paper Jam Open/ CN204/6 Jam C (Jam 24/64) Sensor Shorted D023/D025 SM Appendix...

  • Page 593: Blown Fuse Conditions

    24V power to the BICU and MB not supplied. FU12 6.3A/125V 6.3A/125V 24V power to the PFU or LCT not supplied. FU13 6.3A/125V 6.3A/125V 24V power to the finisher not supplied. FU14 5A/250V 5A/250V 5V power to the BICU not supplied. SM Appendix D023/D025...

  • Page 594: Ih Inverter

    SC689 occurs. 115°C No response 115°C No response 15V power to the IH coil unit is not supplied. 1A/250V SC689 occurs. For continued protection against risk of fire, replace only with same type and rating of fuse. D023/D025 7-10 SM Appendix...

  • Page 595: Appendix: Sp Mode Tables

    Appendix: SP Mode Tables APPENDIX 8 SP MODE TABLES REVISION HISTORY Page Date Added/Updated/New 10/28/2009 SP5193 updated. 237 ~ 238 04/16/2009 System Service Mode 05/13/2009 SP5-887 10/28/2009 SP5895 added. 09/17/2009 SP5985 463 ~ 464 02/19/2009 Scanner SP Modes...

  • Page 597: Service Mode Table

    [–9 to 9 / 0.0 / 0.1 mm/step] 009 By-pass: Thick 1 *ENG 010 By-pass: Thick 2 *ENG 011 By-pass: Thick 3 *ENG 013 Duplex: Plain *ENG 014 Duplex: Middle Thick *ENG 015 Duplex: Thick 1 *ENG SM Appendix D023/D025...
  • Page 598 *ENG 003 Paper Tray 2 *ENG 004 Paper Tray 3 *ENG [–4 to 4 / 0.0 / 0.1 mm/step] 005 Paper Tray 4 *ENG 006 Duplex *ENG 007 Paper Tray 5 *ENG 008 Large Capacity Tray *ENG D023/D025 SM Appendix...
  • Page 599 022 Tray1: Middle Thick: 1200 *ENG 023 Tray 2/3/4/5LCT: Plain: 1200 *ENG [–9 to 5 / 0 / 1 mm/step] 024 Tray 2/3/4/5LCT: Mid: 1200 *ENG 025 By-pass: Plain: 1200 *ENG 026 By-pass: Middle Thick: 1200 *ENG SM Appendix D023/D025...
  • Page 600 This SP determines what paper size the machine detects if the detected size is less than 8.5”. 0: OFF (Letter/SEF), 1: ON (Legal/SEF) 1101 [Flicker Control] Flicker Control *ENG [0 or 1 / 0 / 1 /step] D023/D025 SM Appendix...
  • Page 601 004 Idling Time: FC *ENG 005 Idling Time: MiddleThick: BW *ENG [0 to 10 / 2 / 1 sec/step] 006 Idling Time: MiddleThick: FC *ENG 007 Pressure Temp: Paper Feed *ENG [0 to 130 / 50/ 1 deg/step] SM Appendix D023/D025...
  • Page 602 Fusing Ready: Offset *ENG [15 to 30 / 15 / 1 deg/step] 002 Sets the heating roller offset temperature for the printing ready condition. Ready temperature = (Target temperature specified in SP1-105-1) – Temperature specified in this SP mode D023/D025 SM Appendix...
  • Page 603 [30 to 135 / 80 / 1 deg /step] 019 Off Mode: Center *ENG [0 to 180 / 0 / 1 deg /step] 020 Off Mode: Ends *ENG 021 Off Mode: Pressure *ENG [0 to 170 / 0 / 1 deg /step] SM Appendix D023/D025...
  • Page 604 050 Thick 1: BW: Simplex *ENG 051 Thick 1: BW: Simplex: Ends *ENG 052 Thick 1: BW: Duplex *ENG 054 Thick 2: FC: Simplex *ENG [135 to 180 / 160 / 1 deg /step] 055 Thick 2: BW: Simplex *ENG D023/D025 SM Appendix...
  • Page 605 072 Special 2: BW: Duplex *ENG 073 Special 2: BW: Duplex: Ends *ENG 074 Special 3: FC: Simplex *ENG 075 Special 3: FC: Simplex: Ends *ENG 076 Special 3: FC: Duplex *ENG 077 Special 3: FC: Duplex: Ends *ENG SM Appendix D023/D025...
  • Page 606 111 Middle Thick: BW: Simplex *ENG 112 Middle Thick: BW: Duplex *ENG [130 to 175 / 160 / 1 deg/step] 113 Middle Thick: FC: Simplex: Ends *ENG 114 Middle Thick: FC: Duplex: Ends *ENG Middle Thick: BW: Simplex: *ENG Ends D023/D025 8-10 SM Appendix...
  • Page 607 136 F: Middle Thick: FC: Simplex *ENG F: Middle Thick: FC: Simplex: *ENG Ends [120 to 160 / 145 / 1 deg /step] 138 F: Middle Thick: BW: Simplex *ENG F: Middle Thick: BW: Simplex: *ENG Ends SM Appendix 8-11 D023/D025...
  • Page 608 002 Fusing: Ends [–10 to 250 / 0 / 1 deg/step] The heating roller has two lamps. One heat s the center of the heating roller and the 003 Pressure other heats both ends of the heating roller. D023/D025 8-12 SM Appendix...
  • Page 609 [0 to 15 / 5 / 1 deg/step] 003 Specifies the temperature correction for the heating roller. When the low temperature condition (specified with SP1112-001) is detected, the value of this SP is added to the heating roller temperature. SM Appendix 8-13 D023/D025...
  • Page 610 [0 to 60 / 10 / 1 sec/step] PressureTemp: After Ready *ENG [0 to 160 / 100 / 1 deg/step] Pressure Temp: After Job *ENG ON/OFF Time Switch *ENG [0 to 999 / 300 / 1 sec/step] D023/D025 8-14 SM Appendix...
  • Page 611 [-10 to 10 / 0 / 1 deg/step] 012 Specifies the temperature correction for the heating roller (center) when the paper width is 226 mm or more. The start time of this SP can be adjusted with SP1116-019. SM Appendix 8-15 D023/D025...
  • Page 612 [0 to 250 / 60 / 1 sec/step] Specifies the start time of the temperature correction that is set with SP1116-010 and -011. The temperature correction is added when the time specified with this SP has passed after feeding the paper. D023/D025 8-16 SM Appendix...
  • Page 613 028 M-Thick 4: Center Temp >=226 [-10 to 10 / 0 / 1 deg/step] 029 M-Thick 4: Ends Temp. >=226 030 Other1: Center Temp >=226 [-10 to 10 / 0 / 1 deg/step] 031 Other1: End Temp >=226 SM Appendix 8-17 D023/D025...
  • Page 614 [0 to 60 / 0 / 1 deg] 006 Pattern 1: HM: Fusing *ENG [-15 to 0 / -5 / 1 deg] 007 Pattern 1: HM: Pressure *ENG [0 to 60 / 0 / 1 deg] D023/D025 8-18 SM Appendix...
  • Page 615 006 Thick: Ends *ENG 007 Thick1: Center *ENG 008 Thick1: Ends *ENG [0 to 100 / 70 / 1 %] 009 Thick2: Center *ENG 010 Thick2: Ends *ENG 011 Thick3: Center *ENG 012 Thick3: Ends *ENG SM Appendix 8-19 D023/D025...
  • Page 616 034 1bin: Plain: Center *ENG [0 to 100 / 30 / 1 %] 035 1bin: Plain: Ends *ENG [FF Limit Temp] 026 Offset: Center *ENG [0 to 50 / 25 / 1 deg] 027 Offset: Ends *ENG D023/D025 8-20 SM Appendix...
  • Page 617 0: Productivity priority, 1: Fusing quality priory 1159 [Fusing Jam Detection] SC Display *ENG [0 or 1 / 0 / 1] Enables or disables the fusing consecutive jam (three times) SC detection. 0: No detection, 1: Detection SM Appendix 8-21 D023/D025...
  • Page 618 019 Duplex CCW:Normal:High *ENG 021 Duplex CCW:Middle Thick:high *ENG 022 Duplex CCW:Thick1:Low *ENG 024 Reverse CW:Normal:High *ENG 026 Reverse CW:Middle Thick:High *ENG [–4 to 4 / 0 / 0.1%/step] 027 Reverse CW:Thick1:Low *ENG 029 Reverse CCW:Normal:High *ENG D023/D025 8-22 SM Appendix...
  • Page 619 [–14 to 14 / 0 / 1 step/step] 069 YOpcDevMot:High *ENG [–10 to 10 / 0 / 1 step/step] 071 YOpcDevMot:Low *ENG [–14 to 14 / 0 / 1 step/step] 072 Fusing: High *ENG [–4 to 4 / 0.3 / 0.01 %/step] SM Appendix 8-23 D023/D025...
  • Page 620 107 154mm/s:M *ENG 108 154mm/s:C *ENG [–14 to 14 / 0 / 1 step/step] 109 154mm/s:Y *ENG 112 77mm/s:Y 1901 [Recovery Temp. Ope. Time] 004 - *ENG [0 to 60 / 10 / 1 sec/step] Not used D023/D025 8-24 SM Appendix...
  • Page 621 [Drive Current Setting] [0 or 1 / 0 / 1 /step] 001 Duplex Motor Clockwise 0: Large Current, 1: Small Current Duplex Motor [0 or 1 / 1 / 1 /step] Counterclockwise 0: Large Current, 1: Small Current SM Appendix 8-25 D023/D025...
  • Page 622 [–10 to 10 / 0 / 1 mm/step] 012 Feed Solenoid ON: Thick *ENG [–10 to 40 / 0 / 2.5 mm/step] 013 Feed Clutch OFF: Thick *ENG [–10 to 10 / 0 / 1 mm/step] 014 Feed Clutch ON: Thick *ENG D023/D025 8-26 SM Appendix...
  • Page 623 006 Main Suction Fan *ENG 007 Paper Exit Fan *ENG [0 to 60 / 0 / 1 sec/step] 008 PSU Fan *ENG 011 Second Duct Fan *ENG 012 Third Duct Fan *ENG 013 Right-rear Suction Fan *ENG SM Appendix 8-27 D023/D025...

  • Page 624: Sp2-Xxx (Drum)

    013 Correction Plain *ENG [–100 to 100 / -24 / 1 –V/step] 014 Correction Thick 1 *ENG [–100 to 100 / –2 / 1 –V/step] 015 Correction Thick 2&FINE *ENG [–100 to 100 / 2 / 1 –V/step] D023/D025 8-28 SM Appendix...
  • Page 625 [0 to 3000 / 2100 / 10V/step] 007 Thick 1: C *ENG 008 Thick 1: Y *ENG 009 Thick 2&FINE: Bk *ENG 010 Thick 2&FINE: M *ENG 011 Thick 2&FINE: C *ENG 012 Thick 2&FINE: Y *ENG SM Appendix 8-29 D023/D025...
  • Page 626 Displays/sets the AC current target of the charge roller for ML environment (Meddle temperature and Low humidity). DFU 001 Environmental Target: Bk *ENG 002 Environmental Target: M *ENG [0 to 3000 / 1500 / 10 ųA/step] 003 Environmental Target: C *ENG 004 Environmental Target: Y *ENG D023/D025 8-30 SM Appendix...
  • Page 627 Displays/sets the AC current target of the charge roller for MH environment (Middle temperature and High humidity). DFU 001 Environmental Target: Bk *ENG 002 Environmental Target: M *ENG [0 to 3000 / 1800 / 10 ųA/step] 003 Environmental Target: C *ENG 004 Environmental Target: Y *ENG SM Appendix 8-31 D023/D025...
  • Page 628 1: LL (LL <= 4.3 g/m *ENG Display 2: ML (4.3 < ML <= 11.3 g/m 3: MM (11.3 < MM <= 18.0 g/m 4: MH (18.0 < MH <= 24.0 g/m 5: HH (24.0 g/m < HH) D023/D025 8-32 SM Appendix...
  • Page 629 [0 to 100 / 0 / 1 deg/step] Current Relative Humidity: Displays the current relative humidity. *ENG Display [0 to 100 / 0 / 1%RH/step] Current Absolute Displays the absolute humidity. *ENG Humidity: Display [0 to 100 / 0 / 0.01 g/m /step] SM Appendix 8-33 D023/D025...
  • Page 630 *ENG [0 to 99 / 50 / 1 %RH/step] 009 AH Threshold M *ENG [0 to 99 / 6 / 1 g/m /step] 010 Temp Threshold S *ENG [0 to 20 / 1 / 0.1 deg/step] D023/D025 8-34 SM Appendix...
  • Page 631 003 Main Dot: C *ENG 004 Main Dot: Y *ENG 005 Sub Line: Bk *ENG 006 Sub Line: M *ENG [–16384 to 16383 / 0 / 1 line/step] 007 Sub Line: C *ENG 008 Sub Line: Y *ENG SM Appendix 8-35 D023/D025...
  • Page 632 *ENG 012 Main Mag.: Low Speed: Y *ENG 013 Offset: Mag Bk1-2 *ENG 014 Offset: Mag M1-2 *ENG [-256 to 255 / 0 / 1 sub-dot/step] 015 Offset: Mag C1-2 *ENG 016 Offset: Mag Y1-2 *ENG D023/D025 8-36 SM Appendix...
  • Page 633 [0 to 4 / 0.8 / 0.1 mm/step] 013 Duplex Trail. S Size:Thick *ENG [0 to 4 / 0.6 / 0.1 mm/step] 014 Duplex Left Edge:Thick *ENG [0 to 1.5 / 0.3 / 0.1 mm/step] 015 Duplex Right Edge:Thick *ENG SM Appendix 8-37 D023/D025...
  • Page 634 011 Low Speed: C *ENG 012 Low Speed: Y *ENG 2106 [Polygon Rotation Time] Adjusts the time of the polygon motor rotation. DFU 001 Warming-Up *ENG [0 to 60 / 10 / 1 sec/step] 002 Job End *ENG D023/D025 8-38 SM Appendix...
  • Page 635 System Service Mode [Image Parameter] 2107 001 Image Gamma Flag *ENG [0 or 1 / 1 / 1 /step] 002 Shading Correction Flag *ENG SM Appendix 8-39 D023/D025...
  • Page 636 14. 1-dot trimming pattern 15: Cross stitch: sub-scan 16: Cross stitch: main-scan 17: Belt pattern (Horizontal) 18: Belt pattern (Vertical) 19: Checkered flag 20: Gray scale (Vertical) 21: Gray scale (Horizontal) 22: Dual beams density pattern 23: Solid D023/D025 8-40 SM Appendix...
  • Page 637 SP again. Executes the rough line position adjustment once. 003 Mode c After doing this SP, make sure to execute SP2111-001 or -002. Otherwise, the line position adjustment is not perfectly done. SM Appendix 8-41 D023/D025...
  • Page 638 *ENG These SPs must be used when a new laser optics housing unit is installed or when SC285 occurs. For details, see “Laser 003 Execute: Y *ENG Optics Housing Unit” in the "Replacement and Adjustment" section. D023/D025 8-42 SM Appendix...
  • Page 639 Front, Center, Rear: ID sensors for the automatic line position adjustment 001 Bk *ENG 002 M *ENG 003 C *ENG [0 to 1024 / 0 / 1/step] 004 Y *ENG 005 Front *ENG 006 Center *ENG 007 Rear *ENG SM Appendix 8-43 D023/D025...
  • Page 640 Front, Center, Rear: ID sensors for the automatic line position adjustment 001 Maximum: Bk *ENG 002 Maximum: M *ENG 003 Maximum: C *ENG [0 to 5.5 / 0 / 0.01V/step] 004 Maximum: Y *ENG 005 Maximum: Front *ENG 006 Maximum: Center *ENG 007 Maximum: Rear *ENG D023/D025 8-44 SM Appendix...
  • Page 641 002 Maximum 2: M *ENG 003 Maximum 2: C *ENG [0 to 5.5 / 0 / 0.01V/step] 004 Maximum 2: Y *ENG 005 Maximum 2: Front *ENG 006 Maximum 2: Center *ENG 007 Maximum 2: Rear *ENG SM Appendix 8-45 D023/D025...
  • Page 642 002 Minimum 2: M *ENG 003 Minimum 2: C *ENG [0 to 5.5 / 0 / 0.01V/step] 004 Minimum 2: Y *ENG 005 Minimum 2: Front *ENG 006 Minimum 2: Center *ENG 007 Minimum 2: Rear *ENG D023/D025 8-46 SM Appendix...
  • Page 643 032 Area5: Bk *ENG 033 Area6: Bk *ENG 034 Area7: Bk *ENG 035 Area8: Bk *ENG 036 Area9: Bk *ENG 037 Area10: Bk *ENG Not used 038 Area11: Bk *ENG 039 Area12: Bk *ENG 040 Area0: Bk *ENG SM Appendix 8-47 D023/D025...
  • Page 644 081 Area2: M *ENG 082 Area3: M *ENG 083 Area4: M *ENG [–256 to 255 / 0 / 1 sub-dot/step] 084 Area5: M *ENG 085 Area6: M *ENG 086 Area7: M *ENG 087 Area8: M *ENG D023/D025 8-48 SM Appendix...
  • Page 645 097 Area5: Bk *ENG 098 Area6: Bk *ENG 099 Area7: Bk *ENG 100 Area8: Bk *ENG 101 Area9: Bk *ENG 102 Area10: Bk *ENG Not used 103 Area11: Bk *ENG 104 Area12: Bk *ENG 131 Area0: C *ENG SM Appendix 8-49 D023/D025...
  • Page 646 *ENG 148 Area4: C *ENG Adjusts the area magnification for LD 1. [–256 to 255 / 0 / 1 sub-dot/step] 149 Area5: C *ENG 150 Area6: C *ENG 151 Area7: C *ENG 152 Area8: C *ENG D023/D025 8-50 SM Appendix...
  • Page 647 188 Area5: Y *ENG 189 Area6: Y *ENG 190 Area7: Y *ENG 191 Area8: Y *ENG 192 Area9: Y *ENG 193 Area10: Y *ENG Not used 194 Area11: Y *ENG 195 Area12: Y *ENG 196 Area0: Y *ENG SM Appendix 8-51 D023/D025...
  • Page 648 [–256 to 255 / 0 / 1 sub-dot/step] 201 Area5: Y *ENG 202 Area6: Y *ENG 203 Area7: Y *ENG 204 Area8: Y *ENG 205 Area9: Y *ENG 206 Area10: Y *ENG Not used 207 Area11: Y *ENG 208 Area12: Y *ENG D023/D025 8-52 SM Appendix...
  • Page 649 [50 to 150 / 100 / 1 %/step] 009 Area 8: Bk *ENG 010 Area 9: Bk *ENG 011 Area 10: Bk *ENG 012 Area 11: Bk *ENG 013 Area 12: Bk *ENG 014 Area 13: Bk *ENG 015 Area 14: Bk *ENG SM Appendix 8-53 D023/D025...
  • Page 650 This is out of the image area. 048 Area 15: M *ENG [50 to 150 / 100 / 1 %/step] This is for the synchronizing detection 065 Area 0: C *ENG board. [50 to 150 / 100 / 1 %/step] D023/D025 8-54 SM Appendix...
  • Page 651 This is out of the image area. 080 Area 15: C *ENG [50 to 150 / 100 / 1 %/step] This is for the synchronizing detection 097 Area 0: Y *ENG board. [50 to 150 / 100 / 1 %/step] SM Appendix 8-55 D023/D025...
  • Page 652 107 Area 10: Y *ENG 108 Area 11: Y *ENG 109 Area 12: Y *ENG 110 Area 13: Y *ENG 111 Area 14: Y *ENG 112 Area 15: Y *ENG This is out of the image area. D023/D025 8-56 SM Appendix...
  • Page 653 [Vertical Line Width] DFU 001 600dpi:Bk *ENG 002 600dpi:Ma *ENG 003 600dpi:Cy *ENG 004 600dpi:Ye *ENG [10 to 15 / 15 / 1 /step] 005 1200dpi:Bk *ENG 006 1200dpi:Ma *ENG 007 1200dpi:Cy *ENG 008 1200dpi:Ye *ENG SM Appendix 8-57 D023/D025...
  • Page 654 [–32768 to 32767 / 0 / 1 pulse/step] 003 Skew: M *ENG 004 Bent: M *ENG [–5000 to 5000 / 0 / 0.001 um/step] 005 M. Scan Erro.: Left: M *ENG 006 M. Scan Erro.: Center: M *ENG D023/D025 8-58 SM Appendix...
  • Page 655 [–5000 to 5000 / 0 / 0.001 um/step] 025 M. Scan Erro.: Right: C *ENG 026 S. Scan Erro.: Left: C *ENG 027 S. Scan Erro.: Center: C *ENG 028 S. Scan Erro.: Right: C *ENG SM Appendix 8-59 D023/D025...
  • Page 656 *ENG 046 S. Scan Erro.: Right: Y *ENG 047 M. Cor.: Dot: Y *ENG [–512 to 511 / 0 / 1 dot/step] 048 M. Cor.: Subdot: Y *ENG [–15 to 15 / 0 / 1 pulse/step] D023/D025 8-60 SM Appendix...
  • Page 657 [-15 to 15 / 0 / 1 pulse/step] 006 M. Scan: Medium: Dot: M *ENG [-512 to 511 / 0 / 1 dot/step] 007 M. Scan: Medium: Subdot: M *ENG [-15 to 15 / 0 / 1 pulse/step] SM Appendix 8-61 D023/D025...
  • Page 658 027 S. Scan: Low: Subline: M *ENG Not used 028 S. Scan: High: Line: C *ENG [-16384 to 16383 / 0 / 1 line/step] 029 S. Scan: High: Subline: C *ENG [–1 to 1 / 0 / 0.001 /line] D023/D025 8-62 SM Appendix...
  • Page 659 002 Execute: Medium: Bk 003 Execute: Low: Bk 004 Execute: High: M Executes the adjustment for the main scan length detection manually. 005 Execute: Medium: M 006 Execute: Low: M 007 Execute: High: C 008 Execute: Medium: C SM Appendix 8-63 D023/D025...
  • Page 660 011 Execute: Medium: Y 012 Execute: Low: Y 2184 [Main Scan Length Detection Target] DFU 001 Execute: Bk 002 Execute: M Executes the target value for the main scan length detection. 003 Execute: C 004 Execute: Y D023/D025 8-64 SM Appendix...
  • Page 661 0: OFF, 1: ON Enables or disables the main scan length detection for the laser. Paper Interval *ENG [0 to 999 / 1 / 1 sec/step] Adjusts the interval of the main scan length detection for the laser. SM Appendix 8-65 D023/D025...
  • Page 662 [0 or 1 / 0 / 1/step] 011 S. Scan Cor. Setting *ENG 0: Adjusted with Bk 1: Adjusted in minimum shift among four colors 012 1 Line Shift Control *ENG [0 or 1 / 0 / 1/step] D023/D025 8-66 SM Appendix...
  • Page 663 [–131071 to 131071 / –63398 / 1 bit/step] 018 ch 1: Filter: Rear: b0 *ENG [–131071 to 131071 / 84 / 1 bit/step] 019 ch 1: Filter: Rear: b1 *ENG [–131071 to 131071 / 168 / 1 bit/step] SM Appendix 8-67 D023/D025...
  • Page 664 *ENG [–131071 to 131071 / 168 / 1 bit/step] 030 ch 2: Filter: Rear: b2 *ENG [–131071 to 131071 / 84 / 1 bit/step] 031 Q Format Selection *ENG [0 to 3 / 3 / 1/step] D023/D025 8-68 SM Appendix...
  • Page 665 [0.5 to 3 / 1.2 / 0.1 V/step] 007 ch 1: 3rd *ENG 008 ch 1: 4th *ENG 009 ch 2: 1st *ENG 010 ch 2: 2nd *ENG 011 ch 2: 3rd *ENG 012 ch 2: 4th *ENG SM Appendix 8-69 D023/D025...
  • Page 666 Adjusts the threshold of the line position adjustment for BW printing mode in stand-by mode. The line position adjustment is done when the number of outputs in BW printing mode reaches the value specified with this SP and the condition of SP2-193-008 or SP2-193-009 is satisfied. D023/D025 8-70 SM Appendix...
  • Page 667 012 Adjust the time threshold for the line position adjustment (Mode a: adjustment twice). The timing for line position adjustment depends on the combinations of several conditions. 013 Page: Power ON:BW+FC *ENG [0 to 999 / 200 / 1 page/step] SM Appendix 8-71 D023/D025...
  • Page 668 *ENG 1: Completed successfully 2: Cannot detect patterns 3: Fewer lines on the pattern than the target 4: Not used 012 Error Result: Y *ENG 5: Out of the adjustment range 6 to 9: Not used D023/D025 8-72 SM Appendix...
  • Page 669 2198 ADC Trigger Counter [7.5 to 20 / 10 / 0.1 μs/step] 001 ADC Trigger Counter *ENG [Music Error Time Setting] 2199 001 Error Detection Counter *ENG [0.5 to 4 / 2.5 / 0.1 sec /step] SM Appendix 8-73 D023/D025...
  • Page 670 005 Thick 1: Bk *ENG Increasing this value makes the image 008 Thick 1: Y *ENG density darker. 009 Thick 2&FINE: Bk *ENG 010 Thick 2&FINE: M *ENG 011 Thick 2&FINE: C *ENG 012 Thick 2&FINE: Y *ENG D023/D025 8-74 SM Appendix...
  • Page 671 009 Thick 2: Bk *ENG 010 Thick 2: M *ENG 011 Thick 2: C *ENG 012 Thick 2: Y *ENG 013 Fine: Bk *ENG 014 Fine: M *ENG 015 Fine: C *ENG 016 Fine: Y *ENG SM Appendix 8-75 D023/D025...
  • Page 672 [0 to 100 / 8 / 0.01 g/m /step] Adjusts the threshold value between ML and MM. Absolute Humidity: Threshold 3 *ENG [0 to 100 / 16 / 0.01 g/m /step] Adjusts the threshold value between MM and MH. D023/D025 8-76 SM Appendix...
  • Page 673 Paper is detected as "S3" size. [0 to 350 / 148 / 1 mm/step] Threshold 4 ≤ paper ≤ Threshold 3: 004 Threshold 4 *ENG Paper is detected as "S4" size. Paper ≤ Threshold 4: Paper is detected as "S5" size. SM Appendix 8-77 D023/D025...
  • Page 674 *ENG [0 to 2100 / 2000 / 100 V/step] Adjusts the negative current limit of the paper transfer roller for cleaning the paper transfer roller. 004 Negative *ENG [10 to 400 / 100 / 10 %/step] D023/D025 8-78 SM Appendix...
  • Page 675 Adjusts the current for the image transfer belt for Cyan in full color mode for plain paper. [0 to 60 / 28 / 1 μA] Image Transfer: Plain: Y *ENG Adjusts the current for the image transfer belt for Yellow in full color mode for plain paper. SM Appendix 8-79 D023/D025...
  • Page 676 Adjusts the current for the image transfer belt for Cyan in full color mode for thick 1 paper. Image Transfer: Thick 1: [0 to 60 / 14 / 1 μA] *ENG Adjusts the current for the image transfer belt for Yellow in full color mode for thick 1 paper. D023/D025 8-80 SM Appendix...
  • Page 677 [1 to 60 / 31 / 1 /step] 1: Bk Image Transfer: Thick *ENG 1: M Image Transfer: Thick [1 to 60 / 2 / 1 /step] *ENG 1: C Image Transfer: Thick *ENG 1: Y SM Appendix 8-81 D023/D025...
  • Page 678 002 Paper Transfer: Plain: 2nd Side *ENG 003 Paper Transfer: Plain: 1st Side *ENG [0 to 250 / 7 / 1 –μA /step] 004 Paper Transfer: 1200: 2nd side *ENG [0 to 250 / 12 / 1 –μA /step] D023/D025 8-82 SM Appendix...
  • Page 679 Paper Transfer: Plain: 1st *ENG Side: S1 Paper Transfer: 2nd side: *ENG 1200: S1 [100 to 600 / 105 / 5%/step] Paper Transfer: Plain: 1st *ENG 297 mm ≥ S2 size ≥ 275 mm (Paper Side: S2 width) SM Appendix 8-83 D023/D025...
  • Page 680 [100 to 600 / 240 / 5%/step] Paper Transfer: Plain: 1st *ENG 210 mm ≥ S4 size ≥ 148 mm (Paper Side: S4 width) Paper Transfer: 2nd side: *ENG [100 to 600 / 340 / 5%/step] 1200: S44 D023/D025 8-84 SM Appendix...
  • Page 681 [0 to 400 / 100 / 5%/step] Side Paper Transfer: Plain: *ENG [0 to 400 / 100 / 5%/step] 2nd Side Paper Transfer: Plain: 1st *ENG Side [0 to 400 / 100 / 5%/step] Paper Transfer: 1200: *ENG 2nd side SM Appendix 8-85 D023/D025...
  • Page 682 The paper leading edge area can be adjusted with SP2422. Separation DC: Plain: 1st *ENG Side Separation DC: Plain: *ENG 2nd Side [0 to 400 / 100 / 5%/step] Separation DC: Plain: 1st *ENG Page Separation DC: 1200: *ENG 2nd side D023/D025 8-86 SM Appendix...
  • Page 683 [0 to 50 / 0 / 2 mm/step] 005 Separation DC: Plain: 1st Page *ENG 006 Separation DC: Plain: 2nd Page *ENG 007 Separation DC: Plain: 1st Page *ENG 008 Separation DC: 1200: 2nd side *ENG SM Appendix 8-87 D023/D025...
  • Page 684 *ENG [0 to 400 / 100 / 5%/step] 005 Separation DC: Plain: 1st Page *ENG 006 Separation DC: Plain: 2nd Page *ENG 007 Separation DC: Plain: 1st Page *ENG 008 Separation DC: 1200: 2nd side *ENG D023/D025 8-88 SM Appendix...
  • Page 685 [0 to 50 / 0 / 2 mm/step] 005 Separation DC: Plain: 1st Page *ENG 006 Separation DC: Plain: 2nd Page *ENG 007 Separation DC: Plain: 1st Page *ENG 008 Separation DC: 1200: 2nd side *ENG SM Appendix 8-89 D023/D025...
  • Page 686 Adjusts the DC voltage of the discharge plate for thin paper. Plain: 154 mm/sec, Fine: 77 mm/sec 001 Separation DC: Plain: 1st Side *ENG [0 to 4000 / 2000 / 10 –V/step] 003 Separation DC: Plain: 1st Page *ENG D023/D025 8-90 SM Appendix...
  • Page 687 Plain: 154 mm/sec, Fine: 77 mm/sec 001 Paper Transfer: Plain: 1st Side *ENG [0 to 250 / 30 / 1 –μA /step] 003 Paper Transfer: Plain: 1st Side *ENG [0 to 250 / 15 / 1 –μA /step] SM Appendix 8-91 D023/D025...
  • Page 688 [100 to 600 / 160 / 5%/step] Paper Transfer: Plain: 1st Side: *ENG 297 mm ≥ S2 size ≥ 275 mm (Pape r width) Paper Transfer: Plain: 1st Side: *ENG [100 to 600 / 180 / 5%/step] D023/D025 8-92 SM Appendix...
  • Page 689 001 Paper Transfer: Plain: 1st Side *ENG 003 Paper Transfer: Plain: 1st Side *ENG [0 to 50 / 0 / 2 mm/step] 005 Separation DC: Plain: 1st Page *ENG 007 Separation DC: Plain: 1st Side *ENG SM Appendix 8-93 D023/D025...
  • Page 690 [0 to 50 / 0 / 2 mm/step] 003 Paper Transfer: Plain: 1st Side *ENG 005 Separation DC: Plain: 1st Side *ENG [0 to 50 / 0 / 1 mm/step] 007 Separation DC: Plain: 1st Page *ENG D023/D025 8-94 SM Appendix...
  • Page 691 [Glossy: Bias: BW] Paper Transfer: Glossy: 1st *ENG [0 to 250 / 12 / 1 –μA /step] Side 2483 [Glossy: Bias: FC] Paper Transfer: Glossy: 1st *ENG [0 to 250 / 15 / 1 –μA /step] Side SM Appendix 8-95 D023/D025...
  • Page 692 [0 to 50 / 0 / 2 mm/step] 005 Separation DC: Grossy: 1st Page *ENG 2487 [Grossy: Trailing Edge Correction] 001 Paper Transfer: Grossy: 1st Side *ENG [0 to 400 / 100 / 5 %/step] 005 Separation DC: Grossy: 1st Page *ENG D023/D025 8-96 SM Appendix...
  • Page 693 Paper Transfer: Thick 1: 1st *ENG Side [0 to 250 / 12 / 1 –μA /step] Paper Transfer: Thick 1: 2nd *ENG Side 003 Separation DC: Plain: 1st Side *ENG [0 to 200 / 12 / 1 –μA /step] SM Appendix 8-97 D023/D025...
  • Page 694 001 Paper Transfer: Thick 1: 1st Side *ENG [0 to 200 / 15 / 1 –μA /step] 002 Paper Transfer: Thick 1: 2nd Side *ENG 003 Separation DC: Plain: 1st Side *ENG [0 to 200 / 15 / –μA /step] D023/D025 8-98 SM Appendix...
  • Page 695 275 mm ≥ S3 size ≥ 210 mm Side: S3 (Paper width) [100 to 600 / 140 / 5%/step] Paper Transfer: Thick 1: 1st *ENG 275 mm ≥ S3 size ≥ 210 mm Side: S3 (Paper width) SM Appendix 8-99 D023/D025...
  • Page 696 The paper leading edge area can be adjusted with SP2522. Paper Transfer: Thick 1: 1st *ENG Side [0 to 400 / 100 / 5%/step] Paper Transfer: Thick 1: 2nd *ENG Side Paper Transfer: Thick 1: 1st *ENG [0 to 400 / 100 / 5%/step] Side D023/D025 8-100 SM Appendix...
  • Page 697 Paper Transfer: Thick 1: 1st *ENG Side Separation DC: Thick 1: 1st *ENG Side Separation DC: Thick 1: 2nd [0 to 50 / 0 / 2 mm/step] *ENG Side Separation DC: Thick 1: 1st *ENG Side SM Appendix 8-101 D023/D025...
  • Page 698 [0 to 400 / 100 / 5%/step] Paper Transfer: Thick 1: 1st *ENG Side Paper Transfer: Thick 1: 1st *ENG Side Paper Transfer: Thick 1: 2nd *ENG Side [0 to 400 / 100 / 5%/step] Paper Transfer: Thick 1: 1st *ENG Side D023/D025 8-102 SM Appendix...
  • Page 699 004 Paper Transfer: Plain: BW:2nd Side *ENG 005 Paper Transfer: Plain: FC: 1st Side *ENG [1 to 60 / 1 / 1 /step] 006 Paper Transfer: Plain: FC:2nd Side *ENG [1 to 60 / 11 / 1 /step] SM Appendix 8-103 D023/D025...
  • Page 700 Adjusts the current for the paper transfer roller for thick 2 paper in full color mode. 001 Paper Transfer: 1st Side *ENG [0 to 250 / 16 / 1 –μA /step] 002 Paper Transfer: 2nd Side *ENG [0 to 250 / 15 / 1 –μA /step] D023/D025 8-104 SM Appendix...
  • Page 701 [100 to 600 / 140 / 5%/step] 009 Paper Transfer: 1st Side: S5 *ENG 148 mm ≥ S5 size (Paper width) Paper Transfer: 2nd Side: [100 to 600 / 600 / 5%/step] *ENG 148 mm ≥ S5 size (Paper width) SM Appendix 8-105 D023/D025...
  • Page 702 001 Paper Transfer: 1st Side *ENG 002 Paper Transfer: 2nd Side *ENG [0 to 50 / 0 / 2mm/step] 003 Separation DC: 1st Page *ENG 004 Separation DC: 2nd Page *ENG D023/D025 8-106 SM Appendix...
  • Page 703 [0 to 50 / 0 / 2 mm/step] 002 Paper Transfer: 2nd Side *ENG 003 Separation DC: 1st Page *ENG [0 to 50 / 0 / 2 mm/step] 004 Separation DC: 2nd Page *ENG [0 to 50 / 0 / 2 mm/step] SM Appendix 8-107 D023/D025...
  • Page 704 [0 to 4000 / 1000 / 10 –V/step] [OHP: Bias: BW] 2603 Adjusts the current for the paper transfer roller for OHP in black-and-white mode. 001 Paper Transfer *ENG [0 to 250 / 12 / 1 –μA /step] D023/D025 8-108 SM Appendix...
  • Page 705 [100 to 600 / 260 / 5%/step] 004 Paper Transfer: S4 *ENG 210 mm ≥ S4 size ≥ 148 mm (Paper width) [100 to 600 / 330 / 5%/step] 005 Paper Transfer: S5 *ENG 148 mm ≥ S5 size (Paper width) SM Appendix 8-109 D023/D025...
  • Page 706 SP2603 and SP2608 are multiplied by these SP values. The paper trailing edge area can be adjusted with SP2624. 001 Paper Transfer *ENG [0 to 400 / 100 / 5%/step] 002 Separation DC [0 to 400 / 100 / 5%/step] D023/D025 8-110 SM Appendix...
  • Page 707 Adjusts the current for the paper transfer roller for thick paper 3 in black-and-white mode. 001 Paper Transfer: 1st Side *ENG [0 to 250 / 10 / 1 –μA /step] 002 Paper Transfer: 2nd Side *ENG [0 to 250 / 12 / 1 –μA /step] SM Appendix 8-111 D023/D025...
  • Page 708 Paper Transfer: 1st Side: [100 to 600 / 100 / 5%/step] *ENG 148 mm ≥ S5 size (Paper width) Paper Transfer: 2nd Side: [100 to 600 / 260 / 5%/step] *ENG S1 size ≥ 297 mm (Paper width) D023/D025 8-112 SM Appendix...
  • Page 709 SP2650 is multiplied by these SP values. 2654 The paper leading edge area can be adjusted with SP2655. 003 Paper Transfer: 2nd Side *ENG [0 to 400 / 100 / 5%/step] 004 Separation DC: 2nd Page *ENG SM Appendix 8-113 D023/D025...
  • Page 710 [0 to 400 / 100 / 5%/step] 002 Paper Transfer: 2nd Side *ENG 003 Separation DC: 1st Page *ENG [0 to 400 / 100 / 5%/step] 004 Separation DC: 2st Page *ENG [0 to 400 / 100 / 5%/step] D023/D025 8-114 SM Appendix...
  • Page 711 003 Paper Transfer: Thick 3: 2nd Side *ENG [1 to 60 / 11 / 1 /step] 004 Separation DC: Thick 3: 2nd Side: *ENG 005 Paper Transfer: FC: 1st Side *ENG [1 to 60 / 55 / 1 /step] SM Appendix 8-115 D023/D025...
  • Page 712 HH, SP2650 is multiplied by these SP values. 003 Paper Transfer: Thick 3: 2nd Side *ENG [10 to 250 / 120 / 5%/step] 004 Separation DC: Thick 3: 2nd Side: *ENG [10 to 250 / 80 / 5%/step] D023/D025 8-116 SM Appendix...
  • Page 713 [0 to 200 / 22 / 1 –μA /step] 002 Paper Transfer: Plain: 2nd Side *ENG [0 to 200 / 33 / 1 –μA /step] 003 Paper Transfer: Plain: 1st Side *ENG [0 to 250 / 15 / 1 –μA /step] SM Appendix 8-117 D023/D025...
  • Page 714 [100 to 600 / 180 / 5%/step] *ENG 148 mm ≥ S5 size (Paper width) Paper Transfer: Plain: 2nd [100 to 600 / 180 / 5%/step] *ENG Side: S5 148 mm ≥ S5 size (Paper width) D023/D025 8-118 SM Appendix...
  • Page 715 *ENG [0 to 400 / 100 / 5%/step] 006 Separation DC: Plain: 2nd Side *ENG 007 Separation DC: Plain: 1st Side *ENG [0 to 400 / 100 / 5%/step] 008 Separation DC: Fine: 2nd Page *ENG SM Appendix 8-119 D023/D025...
  • Page 716 *ENG 003 Paper Transfer: Plain: 1st Side *ENG [0 to 400 / 100 / 5%/step] 005 Separation DC: Plain: 1st Side *ENG 006 Separation DC: Plain: 2nd Side *ENG 007 Separation DC: Plain: 1st Side *ENG D023/D025 8-120 SM Appendix...
  • Page 717 [1 to 60 / 1 / 1 /step] Side Paper Transfer: Plain: FC:2nd *ENG [1 to 60 / 14 / 1 /step] Side 007 Separation DC: Plain: 1st Side *ENG [1 to 60 / 26 / 1 /step] SM Appendix 8-121 D023/D025...
  • Page 718 001 Paper Transfer: Plain: 1st Side *ENG [0 to 200 / 22 / 1 –μA /step] 002 Paper Transfer: Plain: 2nd Side *ENG 003 Separation DC: Plain: 1st Side *ENG [0 to 200 / 11 / 1 –μA /step] D023/D025 8-122 SM Appendix...
  • Page 719 Paper Transfer: Plain: 2nd Side: *ENG 297 mm ≥ S2 size ≥ 275 mm (Paper width) [100 to 600 / 140 / 5%/step] Paper Transfer: Plain: 1st Side: *ENG 275 mm ≥ S3 size ≥ 210 mm (Paper width) SM Appendix 8-123 D023/D025...
  • Page 720 [100 to 600 / 180 / 5%/step] Paper Transfer: Plain: 1st Side: *ENG 148 mm ≥ S5 size (Paper width) [100 to 600 / 180 / 5%/step] Paper Transfer: Plain: 2nd Side: *ENG 148 mm ≥ S5 size (Paper width) D023/D025 8-124 SM Appendix...
  • Page 721 The paper leading edge area can be adjusted with SP2822. 005 Separation DC: Plain: 1st Side *ENG 006 Separation DC: Plain: 2nd Side *ENG [0 to 400 / 100 / 5%/step] 007 Separation DC: Fine: 1st Side *ENG 008 Separation DC: Fine: 2nd Side *ENG SM Appendix 8-125 D023/D025...
  • Page 722 *ENG 003 Paper Transfer: Plain: 1st Side *ENG 005 Separation DC: Plain: 1st Side *ENG [0 to 400 / 100 / 5%/step] 006 Separation DC: Plain: 2nd Side *ENG 007 Separation DC: Plain: 1st Side *ENG D023/D025 8-126 SM Appendix...
  • Page 723 [1 to 60 / 11 / 1 /step] Side Paper Transfer: Plain: FC: 1st *ENG [1 to 60 / 1 / 1 /step] Side Paper Transfer: Plain: FC:2nd *ENG [1 to 60 / 14 / 1 /step] Side SM Appendix 8-127 D023/D025...
  • Page 724 001 Paper Transfer: Thick 1: 1st Side *ENG [0 to 250 / 22 / 1 –μA /step] 002 Paper Transfer: Thick 1: 2nd Side *ENG 003 Paper Transfer: Plain: 1st Side *ENG [0 to 250 / 11 / 1 –μA /step] D023/D025 8-128 SM Appendix...
  • Page 725 297 mm ≥ S2 size ≥ 275 mm Side: S2 (Paper width) [100 to 600 / 140 / 5%/step] Paper Transfer: Thick 1: 1st Side: *ENG 275 mm ≥ S3 size ≥ 210 mm (Paper width) SM Appendix 8-129 D023/D025...
  • Page 726 001 Paper Transfer: Thick 1: 1st Side *ENG [0 to 400 / 100 / 5%/step] 002 Paper Transfer: Thick 1: 2nd Side *ENG 003 Paper Transfer: Thick 1: 1st Side *ENG [0 to 400 / 100 / 5%/step] D023/D025 8-130 SM Appendix...
  • Page 727 005 Separation DC: Plain: 1st Side *ENG 006 Separation DC: Plain: 2nd Side *ENG 007 Separation DC: Fine: 1st Page *ENG [0 to 50 / 0 / 2 mm/step] 008 Separation DC: Thick 1: 1st Side *ENG SM Appendix 8-131 D023/D025...
  • Page 728 003 Paper Transfer: Thick 1: 1st Side *ENG [0 to 50 / 0 / 2 mm/step] 005 Separation DC: Thick 1: 1st Side *ENG 006 Separation DC: Thick 1: 2nd Side *ENG 007 Separation DC: Thick 1: 1st Side *ENG D023/D025 8-132 SM Appendix...
  • Page 729 Adjusts the time for how long the OPC drum motor reverses after job end. DFU 001 All: BW *ENG [0 to 200 / 30 / 10 msec/step] 002 All: FC *ENG [0 to 200 / 30 / 10 msec/step] SM Appendix 8-133 D023/D025...
  • Page 730 001 Y Drum *ENG 002 C Drum *ENG [0 to 359 / 0 / 1 deg/step] 003 M Drum *ENG 004 K Drum *ENG 005 Stop Position *ENG [0 to 60 / 0 / 6 deg/step] D023/D025 8-134 SM Appendix...
  • Page 731 [Gain Adjust] Gain Adjustment of Image Transfer Belt Motor 2908 [0 or 1 / 0 / 1/step]] 001 230 mm/sec *ENG 0: High speed (Low level) 1: Low speed (High level) 003 115 mm/sec *ENG 004 77 mm/sec *ENG SM Appendix 8-135 D023/D025...
  • Page 732 003 M Drum *ENG 004 K Drum *ENG 2912 [Offset Amplitude Setting] 001 Y Drum *ENG 002 C Drum *ENG [0 to 100 / 0.0 / 0.1 μm/step] 003 M Drum *ENG 004 K Drum *ENG D023/D025 8-136 SM Appendix...
  • Page 733 2930 Adjusts the threshold between high resistance (division 1) and low resistance (division 2) at the paper transfer roller. This SP affects SP2931 to SP2939. 001 Voltage *ENG [0 to 7000 / 6000 / 10 –V/step] SM Appendix 8-137 D023/D025...
  • Page 734 *ENG [0 or 1 / 0 / 1 /step] 002 Refresh *ENG [0 or 1 / 1 / 1 /step] 2971 [T1 Non Image Area ON Timing] *ENG [–270 to 180 / 0 / 10 msec/step] D023/D025 8-138 SM Appendix...

  • Page 735: Sp3-Xxx (Process)

    [0 or 1 / 0 / 1 /step ] Executes the process control that is 005 Normal MUSIC normally done at the same time as MUSIC. This SP does the MUSIC (line position adjustment) once. SM Appendix 8-139 D023/D025...
  • Page 736 005 Result: Latest 4 *ENG [1111 to 99999999 / - / 1/step] 006 Result: Latest 5 *ENG 007 Result: Latest 6 *ENG 008 Result: Latest 7 *ENG 009 Result: Latest 8 *ENG 010 Result: Latest 9 *ENG D023/D025 8-140 SM Appendix...
  • Page 737 [Forced Toner Supply: Execute] Forced Toner Supply ([Color]) 001 Execution: ALL 002 Execution: COL [0 or 1 / 0 / 1 /step] 003 Execution: Bk Executes the manual toner supply to the 004 Execution: M development unit. 005 Execution: C 006 Execution: Y SM Appendix 8-141 D023/D025...
  • Page 738 008 Upper Counter: C *ENG 009 Upper Counter: Y *ENG [0 to 99 / 0 / 1 times/step] 010 Lower Counter: Bk *ENG 011 Lower Counter: M *ENG 012 Lower Counter: C *ENG 013 Lower Counter: Y *ENG D023/D025 8-142 SM Appendix...
  • Page 739 This flag is cleared after executing TD 007 Execution Flag: C *ENG sensor initialization. 008 Execution Flag: Y *ENG Enables or disables developer initialization. DFU 009 Prohibition *ENG [0 or 1 / 0 / 1/step] 0: Enable, 1: Disable SM Appendix 8-143 D023/D025...
  • Page 740 Enables or disables potential control. [0 or 1 / 1 / 1/step] Alphanumeric LD Power Control *ENG 0: FIXED (at the value in SP2221-xxx) 1: CONTROL (adjusted by process control) Selects the LD power control mode. D023/D025 8-144 SM Appendix...
  • Page 741 4: Repeat three times (No consumption mode) 5: Repeat three times (Toner is supplied only when the toner density is too low, and toner is consumed only when the toner density is too dark.) 6 to 9: Disabled SM Appendix 8-145 D023/D025...
  • Page 742 4: Repeat three times (No consumption mode) 5: Repeat three times (Toner is supplied only when the toner density is too low, and toner is consumed only when the toner density is too dark.) 6 to 9: Disabled D023/D025 8-146 SM Appendix...
  • Page 743 [0 to 80 / 20 / 1 µA/step] Adjusts the image transfer belt bias for Magenta. T1 Bias: C *ENG [0 to 80 / 22 / 1 µA/step] Adjusts the image transfer belt bias for Cyan. SM Appendix 8-147 D023/D025...
  • Page 744 Adjusts the LD duty for the toner consumption mode at the toner density adjustment. In toner consumption mode, toner is discharged when the detected development gamma values (SP3611-004) exceed the target values (SP3611-008) by more than the specified thresholds (SP3239-009). D023/D025 8-148 SM Appendix...
  • Page 745 005-008 Displays the consumed amount of each color toner. 005 Toner Consumption: Bk *ENG 006 Toner Consumption: M *ENG [0 to 3000 / 0 / 0.001 g/step] 007 Toner Consumption: C *ENG 008 Toner Consumption: Y *ENG SM Appendix 8-149 D023/D025...
  • Page 746 015 Near End Threshold: C *ENG 016 Near End Threshold: Y *ENG 017-020 DFU Cartridge Error Threshold: *ENG Cartridge Error Threshold: *ENG [–50000 to 0 / –50000 / 1 g/step] Cartridge Error Threshold: *ENG 020 Cartridge Error Threshold: Y *ENG D023/D025 8-150 SM Appendix...
  • Page 747 032-035 Displays the remaining toner amount for each color, using pixel count. 032 Pixel: Remaining : Bk *ENG 033 Pixel: Remaining : M *ENG [-50000 to 600 / 0 / 0.001 g/step] 034 Pixel: Remaining : C *ENG 035 Pixel: Remaining : Y *ENG SM Appendix 8-151 D023/D025...
  • Page 748 046-049 Displays the latest mohno off time. 046 Mohno Off Time: Bk *ENG 047 Mohno Off Time: M *ENG [0 to 0 x FFFFFFFF / 0 / 1 sec/step] 048 Mohno Off Time: C *ENG 049 Mohno Off Time: Y *ENG D023/D025 8-152 SM Appendix...
  • Page 749 3201 Display the current voltage of the TD sensor for each color. 001 Current: Bk *ENG 002 Current: M *ENG [0 to 5.5 / 0.01 / 0.01 V/step] 003 Current: C *ENG 004 Current: Y *ENG SM Appendix 8-153 D023/D025...
  • Page 750 [Vtcnt: Display/Set] 3221 Displays or adjusts the current Vtcnt value for each color. 001 Current: Bk *ENG 002 Current: M *ENG [2 to 5 / 3.86 / 0.01 V/step] 003 Current: C *ENG 004 Current: Y *ENG D023/D025 8-154 SM Appendix...
  • Page 751 Displays or adjusts the Vtref value for each color at developer initialization. 005-008 005 Initial: Bk *ENG 006 Initial: M *ENG [0 to 5.5 / 3 / 0.01 V/step] 007 Initial: C *ENG 008 Initial: Y *ENG SM Appendix 8-155 D023/D025...
  • Page 752 Adjusts the upper limit of the toner 010 Upper: TC *ENG concentration. [1 to 15 / 9.5 / 0.1 wt%/step] Adjusts the lower limit of the toner 011 Lower: TC *ENG concentration. [1 to 15 / 4 / 0.1 wt%/step] D023/D025 8-156 SM Appendix...
  • Page 753 [0 to 5 / 0.5 / 0.01 V/step] 007 High Coverage Coefficient: C *ENG 008 High Coverage Coefficient: Y *ENG Adjusts the threshold of the 009 Low Coverage: Threshold *ENG low coverage. [0 to 20 / 3 / 0.1 %/step] SM Appendix 8-157 D023/D025...
  • Page 754 [0.5 to 9.99 / 1.66 / 0.01 /step] 3232 [Toner Supply Coefficient: Setting] DFU 001 Vt Proportion: Bk *ENG 002 Vt Proportion: M *ENG [0 to 2550 / 50 / 1 /step] 003 Vt Proportion: C *ENG 004 Vt Proportion: Y *ENG D023/D025 8-158 SM Appendix...
  • Page 755 [0 to 2.55 / 0.5 / 0.01 /step] 3234 [Pixel Proportion Coefficient 3: Setting] DFU 001 Correction Value 1 *ENG [-0.1 to 0 / -0.01 / 0.01 /step] 002 Correction Value 2 *ENG [0 to 0.1 / 0.01 / 0.01 /step] SM Appendix 8-159 D023/D025...
  • Page 756 Displays the toner amount of the latest toner supply for each color. 001 Latest: Bk *ENG 002 Latest: M *ENG [0 to 40000 / 0 / 0.1 mg/step] 003 Latest: C *ENG 004 Latest: Y *ENG D023/D025 8-160 SM Appendix...
  • Page 757 002 (+)Consumption: M *ENG 003 (+)Consumption: C *ENG 004 (+)Consumption: Y *ENG [0 to 1 / 0.1 / 0.01 V/step] 005 (-)Consumption: Bk *ENG 006 (-)Consumption: M *ENG 007 (-)Consumption: C *ENG 008 (-)Consumption: Y *ENG SM Appendix 8-161 D023/D025...
  • Page 758 [0 to 255 / 140 / 1 V/step] 007 Offset: C *ENG DC charge bias = Development bias x (1 + 0.001 x SP3-241-001 to -004) + these 008 Offset: Y *ENG values D023/D025 8-162 SM Appendix...
  • Page 759 These (-001 to -016) are coefficients for SP3-222-009 to -012. 001 Latest: Bk *ENG Displays the latest coverage for each 002 Latest: M *ENG color. 003 Latest: C *ENG [0 to 9999 / 0 / 1 cm /step] 004 Latest: Y *ENG SM Appendix 8-163 D023/D025...
  • Page 760 "Average L" is defined when the number of developed pages does not reach the number specified with SP3-251-019. 013 Average L: Bk *ENG 014 Average L: M *ENG [0 to 100 / 5 / 0.01 %/step] 015 Average L: C *ENG 016 Average L: Y *ENG D023/D025 8-164 SM Appendix...
  • Page 761 [0 to 100 / - / 0.01 %/step] 026 Latest Coverage: C *ENG 027 Latest Coverage: Y *ENG Displays the threshold of whether to perform developer churning or not. DevMix Threshold *ENG [0 to 100 / 20 / 1 %/step] SM Appendix 8-165 D023/D025...
  • Page 762 *ENG [0 to 5.5 / 0 / 0.01 V/step] 009 Voffset TM (Center) *ENG 010 Voffset TM (Rear) *ENG 3321 [Vsg Adjustment: Execution] Execute the ID sensor initialization setting 010 P/TM Sensor All for all sensors D023/D025 8-166 SM Appendix...
  • Page 763 [0 to 50 / 0 / 0.1 mA/step] 003 Ifsg: C *ENG 004 Ifsg: Y *ENG 005 Ifsg TM (Front) *ENG [0 to 50 / 0 / 0.1 mA/step] 006 Ifsg TM (Center) *ENG 007 Ifsg TM (Rear) *ENG SM Appendix 8-167 D023/D025...
  • Page 764 9: Unexpected error 005 Latest 4 *ENG 3: Offset voltage error 006 Latest 5 *ENG 2: Vsg adjustment value error 1: O.K 007 Latest 6 *ENG 008 Latest 7 *ENG 009 Latest 8 *ENG 010 Latest 9 *ENG D023/D025 8-168 SM Appendix...
  • Page 765 [0 to 5 / 1.63 / 0.01 V/step] [0 to 1 / 1 / 1 /step] 009 K5 Approximate Method *ENG 0:Linear, 1: Curve K2: Upper/Lower Limit *ENG [0 to 1 / 0 / 0.01 /step] Coefficient 1 SM Appendix 8-169 D023/D025...
  • Page 766 [0 to 2500 / 880 / 1 msec/step] Adjusts the processing timing for the pattern that is used for the line position 004 MUSIC Delay Time *ENG adjustment. [-2500 to 2500 / 300 / 1 msec/step] D023/D025 8-170 SM Appendix...
  • Page 767 *ENG [Toner Supply Rate: Display] 3411 Displays the current toner supply rate. 001 Latest: Bk *ENG 002 Latest: M *ENG [0 to 100 / - / 1 %/step] 003 Latest: C *ENG 004 Latest: Y *ENG SM Appendix 8-171 D023/D025...
  • Page 768 003 C *ENG 004 Y *ENG 3452 [Toner Supply Carry Over: Setting] DFU 001 Maximum: Bk *ENG 002 Maximum: M *ENG [0 to 10000 / 1000 / 1 msec/step] 003 Maximum: C *ENG 004 Maximum: Y *ENG D023/D025 8-172 SM Appendix...
  • Page 769 [0 to 2000 / 0 / 1 page/step] 005 MUSIC: BW *ENG 006 MUSIC: FC *ENG 007 Vsg Adj. *ENG 008 Charge AC Control *ENG 009 MUSIC: Power ON: BW *ENG 010 MUSIC: Power ON: FC *ENG SM Appendix 8-173 D023/D025...
  • Page 770 [0 to 2000 / 1000 / 1 page/step] Job End: Vt Line Speed *ENG Correction: BW Interrupt: Vt Line Speed *ENG Correction: BW [0 to 2000 / 0 / 1 page/step] Interrupt: Vt Line Speed *ENG Correction: FC D023/D025 8-174 SM Appendix...
  • Page 771 Correction Coefficient 2: *ENG [0 to 1 / 1 / 0.01/step] Interrupt: FC Max. Number Correction *ENG [0 to 99 / 5 / 1/step] Threshold Max. Number Correction *ENG [0 to 255 / 0 / 1/step] Counter SM Appendix 8-175 D023/D025...
  • Page 772 These are used for process control execution timing. 001 Temperature *ENG [-1280 to 1270 / 0 / 0.1°C/step] 002 Relative Humidity *ENG [0 to 1000 / - / 0.1%RH/step] 003 Absolute Humidity *ENG [0 to 1000 / - / 0.1 g/cm /step] D023/D025 8-176 SM Appendix...
  • Page 773 002 Dev. Motor Rotation: Display: M *ENG [0 to 1000 / 0 / 0.1 m/step] 003 Dev. Motor Rotation: Display: C *ENG 004 Dev. Motor Rotation: Display: Y *ENG 005 Rotation Threshold *ENG [0 to 1000 / 1 / 1 m/step] SM Appendix 8-177 D023/D025...
  • Page 774 [10 to 2550 / 300 / 10 023 Toner Consumption Pattern Area *ENG /step] 024 Supply Coefficient *ENG [0 to 2.55 / 1 / 0.01/step] 025 Job End Area Coefficient *ENG [0.1 to 25.5 / 1 / 0.1/step] D023/D025 8-178 SM Appendix...
  • Page 775 If the temperature is above this value, the drum reverses briefly at the end of the job to prevent the blade from flipping over. Execution Temp. *ENG [0 to 50/ 40 / 1°C/step] Threshold SM Appendix 8-179 D023/D025...
  • Page 776 *ENG [0 or 1 / 1 / 1/step] 0: Permit (adjustment is done even toner 002 MUSIC *ENG near end condition) 1: Forbid (adjustment is not done at toner 003 TC Adj. *ENG near end condition) D023/D025 8-180 SM Appendix...
  • Page 777 004 Relative Humidity Range *ENG [0 to 99 / 50 / 1 %RH/step] 005 Absolute Humidity Range *ENG [0 to 99 / 6 / 1 g/m /step] [Rapi_timer] [Time Setting] *ENG [0 to 255 / 30 / 1 sec/step] SM Appendix 8-181 D023/D025...
  • Page 778 [0 to 5 / 0.85 / 0.01 mg/cm /kV /step] 007 C (Target Display) *ENG [0 to 5 / 0.8 / 0.01 mg/cm /kV /step] 008 Y (Target Display) *ENG [0 to 5 / 0.77 / 0.01 mg/cm /kV /step] D023/D025 8-182 SM Appendix...
  • Page 779 017 Y (Max Correction) *ENG 018 K (Max Abs Hum) *ENG 019 M (Max Abs Hum) *ENG [1 to 99 / 15 / 1 g/m3/step] 020 C (Max Abs Hum) *ENG 021 Y (Max Abs Hum) *ENG SM Appendix 8-183 D023/D025...
  • Page 780 [0 to 700 / 550 / 1 -V/step] 009 Thick 2 & FINE: Bk *ENG 010 Thick 2 & FINE: M *ENG 011 Thick 2 & FINE: C *ENG 012 Thick 2 & FINE: Y *ENG D023/D025 8-184 SM Appendix...
  • Page 781 Displays the charge AC voltage adjusted with the process control for each color. 001 Plain: Bk *ENG 002 Plain: M *ENG [0 to 3 / 1.75 / 0.01 kV/step] 003 Plain: C *ENG 004 Plain: Y *ENG SM Appendix 8-185 D023/D025...
  • Page 782 TD Sensor: Toner Concentration Control Setting 3710 Selects the toner concentration control method by HST memory, which is in the TD sensor. [0 or 1 / 1 / - ] 001 Control Method: Selection *ENG 0: Not Use, 1: Use D023/D025 8-186 SM Appendix...
  • Page 783 *ENG [0 to 5 / 4 / 0.01 V/step] 014 Adjustment: Gamma *ENG [0 to 2.55 / 0 / 0.01 mg/cm /kV /step] 015 Adjustment: Vcnt Result *ENG [0 to 9 / 9 / 1 /step] SM Appendix 8-187 D023/D025...
  • Page 784 *ENG [0 to 5 / 4 / 0.01 V/step] 014 Adjustment: Gamma *ENG [0 to 2.55 / 0 / 0.01 mg/cm /kV /step] 015 Adjustment: Vcnt Result *ENG [0 to 9 / 9 / 1 /step] D023/D025 8-188 SM Appendix...
  • Page 785 *ENG [0 to 5 / 4 / 0.01 V/step] 014 Adjustment: Gamma *ENG [0 to 2.55 / 0 / 0.01 mg/cm /kV /step] 015 Adjustment: Vcnt Result *ENG [0 to 9 / 9 / 1 /step] SM Appendix 8-189 D023/D025...
  • Page 786 *ENG [0 to 5 / 4 / 0.01 V/step] 014 Adjustment: Gamma *ENG [0 to 2.55 / 0 / 0.01 mg/cm /kV /step] 015 Adjustment: Vcnt Result *ENG [0 to 9 / 9 / 1 /step] D023/D025 8-190 SM Appendix...
  • Page 787 [1 to 30 / 5 / 1 day/step] Collection bottle:NF Sets the threshold days for the near-full display. The near-full of the toner collection bottle is displayed after the toner collection full sensor has detected the actuator in the toner collection bottle. SM Appendix 8-191 D023/D025...
  • Page 788 3 (Replacement and Adjustment). 001 Development Unit: Bk *ENG 002 Development Unit: Y *ENG [0 or 1 / 0 / - ] 0: OFF, 1: ON 003 Development Unit: C *ENG 004 Development Unit: M *ENG D023/D025 8-192 SM Appendix...
  • Page 789 *ENG Do not use 3902-013 if you only change 015 Cleaning Unit *ENG the cleaning unit. 3902-015: This is for the image transfer 016 Paper Transfer Unit *ENG belt cleaning unit. 017 Toner Collection Bottle *ENG SM Appendix 8-193 D023/D025...

  • Page 790: Sp4-Xxx (Scanner)

    [-2.0 to 2.0 / 0 / 0.1 mm/step] FA [Side-to-Side registration Adjustment] 4011 Adjusts the side-to-side registration by changing the scanning start timing in the main scan direction. 001 - *ENG [-2.5 to 2.5 / 0 / 0.1 mm/step ] FA D023/D025 8-194 SM Appendix...
  • Page 791 0: OFF, 1: ON 002 Lamp: OFF [Scan] 4014 Execute the scanner free fun with each mode. 001 HP Detection Enable Scanner free run with HP sensor check. 002 HP Detection Disable Scanner free run without HP sensor check. SM Appendix 8-195 D023/D025...
  • Page 792 003 Correction Level *ENG 1: Weakest 2: Weak 3: Strong 4: Strongest [APS Operation Check] 4301 Displays a code that represents the original size detected by the original sensors. (See "Input Check Table".) 001 APS Operation Check D023/D025 8-196 SM Appendix...
  • Page 793 A4/LT size as A4 or LT, depending on the 4305 [8K/16K Detection] *ENG paper size setting) 1: A4-Sideways LT-Lengthwise 2: LT-Sideways A4-Lengthwise 3: 8K 16K 001 This program enables the machine to automatically recognize the 8K/16K size. SM Appendix 8-197 D023/D025...
  • Page 794 21: Scanned + Gray scale 9: UCR pattern 22: Scanned + Color patch 10: Color patch 16 (1) 23: Scanned + Slant Grid C 11: Color patch 16 (2) 24: Scanned + Slant Grid D 12: Color patch 64 D023/D025 8-198 SM Appendix...
  • Page 795 Black Subtraction ON/OFF [0 or 1 / 1 / - ] 0: OFF, 1: ON Uses or does not use the black reduction image path. SH ON/OFF [0 or 1 / 0 / 1 /step] 0: ON, 1: OFF Uses or does not use the shading image path. SM Appendix 8-199 D023/D025...
  • Page 796 004 Copy: Y: Text *ENG [0 to 10 / 5 / 1 /step] 10: Darkest density 005 Copy: Bk: Photo *ENG 006 Copy: C: Photo *ENG 007 Copy: M: Photo *ENG 008 Copy: Y: Photo *ENG D023/D025 8-200 SM Appendix...
  • Page 797 [-128 to 127 / 0 / 1 /step] 003 Self Machine: C *ENG 004 Self Machine: Y *ENG 005 Other Machine: Bk *ENG 006 Other Machine: M *ENG Reserved 007 Other Machine: C *ENG 008 Other Machine: Y *ENG SM Appendix 8-201 D023/D025...
  • Page 798 045-048 RM Phase: Option/R/G/B 4550 [Scanner Application: text/Printing] DFU 4551 [Scanner Application: text] DFU 4552 [Scanner Application: text (Drop Out Coor)] DFU 4553 [Scanner Application: text-Photo] DFU 4554 [Scanner Application: Photo] DFU 4565 [Scanner Application: GrayScale] DFU D023/D025 8-202 SM Appendix...
  • Page 799 Set higher for more contrast, set lower for less contrast. Independent Dot Erase (0), 1-7 (Strong) *ENG [0 to 7 / 0 / 1 /step] -009 Sets the erasure level of Irregular Dots. Set higher for stronger effect, lower for weaker effect. 0: Not activated SM Appendix 8-203 D023/D025...
  • Page 800 [0 to 2 / 0 / 1 /step] -010 Sets the erasure level of textures. Set higher for stronger effect, lower for weaker effect. This SP (suffix "-010") only exists in SP4580, 4582 and 4583. 0: Not activated D023/D025 8-204 SM Appendix...
  • Page 801 [0 to 0xFF / 0 / 1 /step] 001 SBU_ID Displays the ID of the SBU. 002 GASBU-N_ID [0 to 0xFF / 0 / 1 /step] 003 VSP5100_ID [0 to 0xFF / 0 / 1 /step] SM Appendix 8-205 D023/D025...
  • Page 802 002 DF Read [-512 to 511 / -46 / 1 digit/step] 4610 [Gray Balance Set: G] 001 Book Read [-512 to 511 / -20 / 1 digit/step] 002 DF Read [-512 to 511 / -20/ 1 digit/step] D023/D025 8-206 SM Appendix...
  • Page 803 [0 to 16383 / 0 / 1 digit/step] Displays the black offset value (rough adjustment) for the odd green signal in the 002 Latest: GO Color CCD circuit board (color printing speed). [0 to 16383 / 0 / 1 digit/step] SM Appendix 8-207 D023/D025...
  • Page 804 [0 to 7 / 0 / 1 digit/step] [Gain Adjustment: Analog] 4630 Displays the gain value of the amplifiers on the controller for Blue. 001 Latest: B Color [0 to 7 / 0 / 1 digit/step] D023/D025 8-208 SM Appendix...
  • Page 805 002 Latest: BO Color [Scan Adj. Time Out Error] 4645 Displays the gain value of the amplifiers on the controller for Blue. 001 White Offset Correction [0 to 65535 / 0 / 1 digit/step] 002 Black Offset Correction SM Appendix 8-209 D023/D025...
  • Page 806 [0 to 16383 / 0 / 1 digit/step] Displays the black offset value (rough Last Correct Value: GO adjustment) for the odd green signal in the *ENG Color CCD circuit board (color printing speed). [0 to 16383 / 0 / 1 digit/step] D023/D025 8-210 SM Appendix...
  • Page 807 [0 to 7 / 0 / 1 digit/step] [Gain Adjustment: Analog] 4660 Displays the previous gain value of the amplifiers on the controller for Blue. 001 Last Correct Value: B Color *ENG [0 to 7 / 0 / 1 digit/step] SM Appendix 8-211 D023/D025...
  • Page 808 Displays the factory setting values of the black level adjustment (rough adjustment) Factory Setting: RO *ENG for the odd red signal in the CCD circuit Color board (color printing speed). [0 to 16383 / 0 / 1 digit/step] D023/D025 8-212 SM Appendix...
  • Page 809 [0 to 16383 / 0 / 1 digit/step] [Gain Adjustment: Analog] 4677 Displays the factory setting values of the gain adjustment for Red. 001 Factory Setting: R Color *ENG [0 to 7 / 0 / 1 digit/step] SM Appendix 8-213 D023/D025...
  • Page 810 [Gain Adjustment Digital] 4682 Displays the gain value of the amplifiers on the controller for Blue. 001 Factory Setting: BE Color *ENG [0 to 1023 / 0 / 1 digit/step] 002 Factory Setting: BO Color *ENG D023/D025 8-214 SM Appendix...
  • Page 811 [0 to 1023 / 0 / 1 digit/step] 002 GO [White Level Peak Read] 4692 Displays the peak level of the white level scanning. 001 BE [0 to 1023 / 0 / 1 digit/step] 002 BO SM Appendix 8-215 D023/D025...
  • Page 812 Press "OFF" to stop this free run. 002 Lamp OFF Otherwise, the free run lasts. 4803 [Home Position Adjustment] 001 - [-1 to 1 / 0 / 0.1 mm/step] D023/D025 8-216 SM Appendix...
  • Page 813 *ENG Photo Y Patch Level 1 (8-bit) 004 R DATA2 *ENG Photo C Patch Level 17 (8-bit) 005 G DATA2 *ENG Photo M Patch Level 17(8-bit) 006 B DATA2 *ENG Photo Y Patch Level 17 (8-bit) SM Appendix 8-217 D023/D025...
  • Page 814 Performs an image path check on the BICU board and displays the result. [Dither Selection] DFU 4905 Changes the parameters for error diffusion. 001 Dither Selection *ENG [0 to 255 / 0 / 1 /step] DFU D023/D025 8-218 SM Appendix...
  • Page 815 7: RGB images done by Vertical line correction 8: RGB image done by Scanner gamma correction 9: RGB image done by Filtering correction 10: RGB images done by Full color ADS 11: RGB image done by Color correction SM Appendix 8-219 D023/D025...
  • Page 816 [Text/Photo Detection Level Adj.] 4994 Selects the definition level between Text and Photo for high compression PDF. [0 to 2 / 1 / 1 /step] PDF Sensitivity Level 0: Text priority *ENG text/photo 1: Normal 2: Photo priority D023/D025 8-220 SM Appendix...

  • Page 817: Sp5-Xxx (Mode)

    0: OFF, 1: ON [Toner Refill Detection Display] 5051 Enables or disables the toner refill detection display. [0 or 1 / 0 / - ] Alphanumeric Toner Refill Detection 5051 1 *CTL 0: ON Display 1: OFF SM Appendix 8-221 D023/D025...
  • Page 818 0: Not display, 1: Display [Parts PM Display Setting] 5062 Display or does not display the PM part yield on the LCD. [0 or 1 / 1 / - ] 001 - *CTL 0: Not display, 1: Display D023/D025 8-222 SM Appendix...
  • Page 819 014 Belt Cleaning Unit *CTL [0: Service] or [1: User] 015 Fusing Unit *CTL [0: Service] or [1: User] 016 Transfer Roller *CTL [0: Service] or [1: User] 017 WasteToner Bottle *CTL [0: Service] or [1: User] SM Appendix 8-223 D023/D025...
  • Page 820 4: Coin rack, 5: MF key card 8: Key counter + Vendor 9: Bar-code Printer This program specifies the external counter type. External Optional 0: None *CTL Counter Type 1: Expansion Device 1 2: Expansion Device 2 3: Expansion Device 3 D023/D025 8-224 SM Appendix...
  • Page 821 [F Size Original Setting] *ENG 1: 8 1/4" x 13" (Folio) 2: 8" x 13" (F) 001 Selects F size original setting. 5127 [APS Mode] *CTL [0: Not disabled/ 1: Disabled] 001 This program disables the APS. SM Appendix 8-225 D023/D025...
  • Page 822 SP is used when the receiving fax is accounted by an external accounting device. [0 or 1 / 0 / - ] Fax Printing Mode at *CTL 0: Automatic printing Optional Counter Off 1: No automatic printing D023/D025 8-226 SM Appendix...
  • Page 823 [0 or 1 / 0 (EU/ASIA), 1 (NA) / - ] 003 TRAY 2: 2 *ENG 0: A3, 1: DLT [0 or 1 / 0 (EU/ASIA), 1 (NA) / - ] 004 TRAY 2: 3 *ENG 0: B4, 1: LG SM Appendix 8-227 D023/D025...
  • Page 824 [0 or 1 / 0 (EU/ASIA), 1 (NA) / - ] 013 TRAY 4: 4 *ENG 0: B5 LEF, 1: Exe LEF [0 to 2 / 0 (EU/ASIA), 1 (NA) / - ] 018 LCT *ENG 0: A4LEF, 1: LTLEF, 2: B5LEF D023/D025 8-228 SM Appendix...
  • Page 825 Displays the version number of the NVRAM on the controller board. 001 - 5191 [Mode Set] DFU 001 - 5193 [External Controller Info. Settings] DFU 001 - 0 OFF (Default) 1 On 5195 [Limitless SW DFU] DFU 001 - SM Appendix 8-229 D023/D025...
  • Page 826 Examples: For Japan (+9 GMT), enter 540 (9 hours x 60 min.) DOM: +540 (Tokyo) 5302 NA: -300 (New York) EU: + 60 (Paris) CH: +480 (Peking) TW: +480 (Taipei) AS: +480 (Hong Kong) 002 Time Difference *CTL# [-1440 to 1440 / Area / 1 min./step ] D023/D025 8-230 SM Appendix...
  • Page 827 For example: 3500010 (EU default) The timer is advanced by 1 hour at am 0:00 on the 5th Sunday in March The digits are counted from the left. Make sure that SP5-307-1 is set to "1". SM Appendix 8-231 D023/D025...
  • Page 828 [0 to 3 / 0 / 1] 103 Default Document ACL *CTL 0: View 1: Edit 2: Edit/Delete 3: Full control Note: This SP setting is ignored on a machine that is not using document server. D023/D025 8-232 SM Appendix...
  • Page 829 [0 to 1/1/1] 1: On, 0: Off This SP is referenced only when SP5411-4 is set to "1" (On). Password Null Not *CTL [0 to 1/0/1] Permit 0: Password NULL not permitted. 1: Password NULL permitted. SM Appendix 8-233 D023/D025...
  • Page 830 ID and password after an account lockout has occurred. 003 Cancellation On/Off *CTL [0 to 1/0/1] 0: Off (no wait time, lockout not cancelled) 1: On (system waits, cancels lockout if correct user ID and password are entered. D023/D025 8-234 SM Appendix...
  • Page 831 001 Permissible Number *CTL illegal access to the system. [0 to 100/30/1 attempt] Sets the time limit to stop a password attack once such an attack has been 002 Detect Time *CTL detected. [1 to 10/5/1 sec.] SM Appendix 8-235 D023/D025...
  • Page 832 MFP features. [10 to 30/10/1 sec.] Sets the wait time to slow down the speed of certification when an excessive number 003 Productivity Fall Waite *CTL of access attempts have been detected. [0 to 9/3/1 sec.] D023/D025 8-236 SM Appendix...
  • Page 833 [0 to 1 / 0 /1] 0: On, 1: Off Determines whether certification is required before a user can use the fax application. 021 Fax *CTL [0 to 1 / 0 /1] 0: On, 1: Off SM Appendix 8-237 D023/D025...
  • Page 834 [0 to 1 / 0 / 1] 0: Off, 1: On Determines whether an error code appears on the operation panel after a user 002 Panel Disp *CTL authentication failure occurs. [0 to 1 / 1 / 1] 1: On, 0: Off D023/D025 8-238 SM Appendix...
  • Page 835 (for example, default 1500 sheets). The error alarm occurs when the SC error alarm counter reaches "5". [0 to 255 / C2a; 35, C2b; 45 / 100 copies 001 - *CTL /step] SM Appendix 8-239 D023/D025...
  • Page 836 132 Interval :A3 133 Interval :A4 134 Interval :A5 141 Interval :B4 [250 to 10000 / 1000 / 1 /step] DFU 142 Interval :B5 160 Interval :DLT 164 Interval :LG 166 Interval :LT 172 Interval :HLT D023/D025 8-240 SM Appendix...
  • Page 837 Door Open: Time Length [3 to 30 / 10 / 1 /step] 013* Sets the length of time the door remains open before the machine initiates a call. This setting is enabled only when SP5-508-004 is set to "1". SM Appendix 8-241 D023/D025...
  • Page 838 Supply Management Report Call Jam/Door Open Call 5516 [Individual PM Part Alarm Call] *CTL Enables or disables the PM part alarm call. 001 Disable/ Enable Setting [0 or 1 / 1 / - ] 0: Not Send, 1: Send D023/D025 8-242 SM Appendix...
  • Page 839 Adjusts the Cyan correction value of the blue signal in two-color mode. [0 to 128 / 100 / 1 /step] *ENG 128: Darkest density Adjusts the Yellow correction value of the blue signal in two-color mode. SM Appendix 8-243 D023/D025...
  • Page 840 Selects the color selection display on the LCD. Memory Clear (SP5-801) The following tables list the items that are cleared. The serial number information, meter charge setting and meter charge counters (SP8-581, 582, 583, 584, and 586) are not cleared. D023/D025 8-244 SM Appendix...
  • Page 841 PCL Menu Initializes the scanner defaults for the scanner and 009 Scanner application all the scanner SP modes. Deletes the network file application management 010 Netfile application files and thumbnails, and initializes the job login ID. SM Appendix 8-245 D023/D025...
  • Page 842 Initializes the CCS (Certification and 017 CCS Charge-control Service) settings. Initializes the SRM (System Resource Manager) 018 SRM Memory Check settings. 020 Web Uapli Initializes the web user application settings. 021 ECS Initializes the ECS settings. D023/D025 8-246 SM Appendix...
  • Page 843 002 0:OFF / 1:ON *ENG [0 or 1 / 0 / -] [SC Reset] Resets a type A service call condition. 5810 Turn the main switch off and on after resetting the SC code. 001 Fusing SC Reset SM Appendix 8-247 D023/D025...
  • Page 844 Use this to input the telephone number of your supplier for consumables. Enter the number and press #. Operation *CTL - Use this to input the telephone number of your sales agency. Enter the number and press #. D023/D025 8-248 SM Appendix...
  • Page 845 SSL Disable Uses or does not use the RCG certification by SSL when calling the RCG. [0 to 1 / 0 / 1 /step] 0: Uses the RCG certification 1: Does no use the RCG certification SM Appendix 8-249 D023/D025...
  • Page 846 0: Basil not registered 1: Basil registered 2: Device registered Connect Type (N/M) This SP displays and selects the Cumin connection method. [0 or 1 / 0 / 1 /step 0: Internet connection 1: Dial-up connection D023/D025 8-250 SM Appendix...
  • Page 847 This SP sets the HTTP proxy certification user name. The length of the name is limited to 31 characters. Any character beyond the 31st character is ignored. This name is customer information and is not printed in the SMC report. SM Appendix 8-251 D023/D025...
  • Page 848 GW URL. The notification of the certification request has been received from the rescue GW controller, and the certification is being stored. D023/D025 8-252 SM Appendix...
  • Page 849 Notification of a common certification without ID2. Notification that no certification was issued. Notification that GW URL does not exist. 069 CERT: Up ID The ID of the request for certification. 083 Firmware Up Status Displays the status of the firmware update. SM Appendix 8-253 D023/D025...
  • Page 850 091 CERT: Serial Number Asterisks () indicate that no DESS exists. Displays the common name of the issuer of the 092 CERT: Issuer NRS certification. CN = the following 30 bytes. Asteriskes () indicate that no DESS exists. D023/D025 8-254 SM Appendix...
  • Page 851 The current progress, success, or failure of this execution can be displayed with SP5816-152. If the execution succeeded, SP5816-153 will display the result for confirmation and SP5816-154 will display the telephone number for the connection to the outside line. SM Appendix 8-255 D023/D025...
  • Page 852 [0 to 1/ 0 / 1 /step] 0: Tone Dialing Phone 1: Pulse Dialing Phone Inside Japan "2" may also be displayed: 0: Tone Dialing Phone 1: Pulse Dialing Phone 10PPS 2: Pulse Dialing Phone 20PPS D023/D025 8-256 SM Appendix...
  • Page 853 Local Phone Number Use this SP to set the telephone number of the line where Cumin-M is connected. This number is transmitted to and used by the Call Center to return calls. Limit: 24 numbers (numbers only) SM Appendix 8-257 D023/D025...
  • Page 854 SP5816 187 determines whether the off-hook button can be used to interrupt a Cumin-M transmission in progress to open the line for fax transaction. This SP displays the serial number registered for 173 Modem Serial Number the Cumin-M. D023/D025 8-258 SM Appendix...
  • Page 855 3: The NRS device is being set. In this status the Cumin device cannot be set. 4: The NRS module has not started. Allows entry of the number of the request needed 202 Letter Number for the Cumin device. 203 Confirm Execute Executes the inquiry request to the NRS GW URL. SM Appendix 8-259 D023/D025...
  • Page 856 0: Succeeded 2: Registration in progress 3: Proxy error (proxy enabled) 4: Proxy error (proxy disabled) 5: Proxy error (Illegal user name or password) 6: Communication error 7: Certification update error 8: Other error 9: Registration executing D023/D025 8-260 SM Appendix...
  • Page 857 Not supported at the Service Center -2389 Database out of service Error Caused by Response from GW -2390 Program out of service -2391 Two registrations for same device -2392 Parameter error -2393 Basil not managed -2394 Device not managed SM Appendix 8-261 D023/D025...
  • Page 858 [NV-RAM Data Download] Downloads the UP and SP mode data from an SD card to the NVRAM. For 5825 details, see the "NVRAM Data Upload/Download" in the “System Maintenance Reference” of the Field Service Manual. 001 NV-RAM Download D023/D025 8-262 SM Appendix...
  • Page 859 1: OFF (Automatically printed) Validates or invalidates the job spooling function for each protocol. 0: Validates 1: Invalidates bit0: LPR bit1: FTP 069 Job Spooling (Protocol) bit2: IPP bit3: SMB bit4: BMLinkS bit5: DIPRINT bit6: sftp bit7: (Reserved) SM Appendix 8-263 D023/D025...
  • Page 860 Ethernet or wireless LAN (802.11b) in the format: 156 IPv6 Manual Address "Manual Set Address" + "Prefix Length" The IPv6 address consists of a total 128 bits configured in 8 blocks of 16 bits each. D023/D025 8-264 SM Appendix...
  • Page 861 Net RICOH bit1: Consumable Supplier bit2-15: Reserved (all) Displays or does not display the link to Net RICOH on the top page and link page of the 237 Web shopping link visible web system. [0 to 1 / 1 / 1]...
  • Page 862 SP mode only if there is a hard 006 HDD Formatting (User Info) disk error. 007 Mail RX Data 008 Mail TX Data 009 HDD Formatting (Data for a Design) 010 HDD Formatting (Log) 011 HDD Formatting (Ridoc I/F) D023/D025 8-266 SM Appendix...
  • Page 863 0: 1to-1, 1: 1/2, 2: 1/3, 3: 1/4 076 Reduction for Printer B&W HQ 0: 1to-1, 1: 1/2, 2: 1/3, 3: 1/4 077 Reduction for Printer Color 1200 1: 1/2, 3: 1/4, 4: 1/6, 5: 1/8 (2: skipped) SM Appendix 8-267 D023/D025...
  • Page 864 [5 to 95 / 50 / 1 /step] 091 Sets the JPEG format default for documents sent to the document management server via the MLB with JPEG selected as the format. Enabled only when optional MLB (Media Link Board) is installed. D023/D025 8-268 SM Appendix...
  • Page 865 Reso: Copy (Mono) [0 to 5 / 3 / 1/step] 122 Selects the resolution for BW copy mode. This is basically adjusted by the remote system. 0: 600dpi/ 1: 400dpi/ 2: 300dpi/ 3: 200dpi/ 4: 150dpi/ 5: 100dpi SM Appendix 8-269 D023/D025...
  • Page 866 Turns the IRM 1394a check on/off. [0 or 1 / 0 / - ] 0: OFF 009 IRM 1394a Check 1: ON If the IRM is not defined as 1394a standard, its node is used as IRM. D023/D025 8-270 SM Appendix...
  • Page 867 Allows/disallows an initiator to exclusively log on. [0 or 1 / 0 / - ] 012 Login 0: OFF (Disallows) 1: ON (Allows) Specifies the maximum initiators able to log on. 013 Login MAX [0 to 63 / 8 / 1 /step] SM Appendix 8-271 D023/D025...
  • Page 868 LAN. The number of channels available varies according to location. The default settings are set for the minimum end of the range for each area. Adjust the lower 4 bits to set the minimum number of channels. DFU Do not change the setting. D023/D025 8-272 SM Appendix...
  • Page 869 Determines whether the CTS self function is turned on or off. 043 1g CTS to Self *CTL [0 to 1 / 1 / 1] 0: Off, 1: On This SP is displayed only when the IEEE802.11 card is installed. SM Appendix 8-273 D023/D025...
  • Page 870 Specifies supply names. These appear on Toner Name Setting: *CTL the screen when the user presses the Magenta Inquiry button in the user tools screen. 007 OrgStamp 011 Staple Std1 012 Staple Std2 013 Staple Std3 021 Staple Bind 1 D023/D025 8-274 SM Appendix...
  • Page 871 0x04: Auto Change Adjusts the USB transfer rate. 002 Vendor ID *CTL Displays the vendor ID. DFU 003 Product ID *CTL Displays the product ID. DFU Device Release Displays the development release version *CTL Number number. DFU SM Appendix 8-275 D023/D025...
  • Page 872 Delivery Server Model [0 to 4/ 0 / 1 /step] Allows changing the model of the delivery server registered by the I/O device. 0: Unknown 1: SG1 Provided 2: SG1 Package 3: SG2 Provided 4: SG2 Package D023/D025 8-276 SM Appendix...
  • Page 873 Server Scheme (Primary) DFU This is used for the scan router program. Server Port Number (Primary) DFU This is used for the scan router program. Server URL Path (Primary) DFU This is used for the scan router program. SM Appendix 8-277 D023/D025...
  • Page 874 Capture Server URL Path DFU This is used for the scan router program. Rapid Sending Control Enables or disables the prevention function for the continuous data sending error. [0 to 1 / 0 / -] 0: Disable, 1: Enable D023/D025 8-278 SM Appendix...
  • Page 875 Sets the number of retry attempts when the delivery server fails to acquire the delivery server address book. [2000 to 50000 / 2000 / Delivery Server Maximum Entries 1/step] Sets the maximum number account entries of the delivery server user information managed by UCS. SM Appendix 8-279 D023/D025...
  • Page 876 Displays the slot number where an address book data is in. [0 to 30 / - /1] 0: Unconfirmed 043 Addr Book Media 1: SD Slot 1 2: SD Slot 2 4: USB Flash ROM 20: HDD 30: Nothing D023/D025 8-280 SM Appendix...
  • Page 877 This feature does not work if the card is 053 Clear Backup Info write-protected. After you do this SP, go out of the SP mode, and then turn the power off. Do not remove the SD card until the Power LED stops flashing. SM Appendix 8-281 D023/D025...
  • Page 878 091 FTP Auth Port Setting in the identification mode. [0 to 65535 / 3671 / 1 /step] Shows the status of the encryption function 094 Encryption Stat for the address book data. D023/D025 8-282 SM Appendix...
  • Page 879 5848 100 sets the maximum size allowed for downloaded images. The default is equal to 1 gigabyte. 0000: No access control Access Ctrl: Repository (only 0001: Denies access to DeskTop Binder. Lower 4 bits) 0010: No writing control SM Appendix 8-283 D023/D025...
  • Page 880 [1 to 1024 / 1024 / 1 MB /step] 210 Setting: LogType: Job1 211 Setting: LogType: Job2 212 Setting: LogType: Access 213 Setting: Primary Srv 214 Setting: Secondary Srv 215 Setting: Start Time 216 Setting: Interval Time 217 Setting: Timing D023/D025 8-284 SM Appendix...
  • Page 881 ROM and copy it to the HDD. This SP can be executed as many times as 5853 required. This SP must be executed after replacing or formatting the hard disks. This SP can be executed only with the hard disks installed. SM Appendix 8-285 D023/D025...
  • Page 882 Saves the debug log of the input SC number in memory to the SD card. 009 Copy HDD to SD Card (Latest 4 MB) 010 Copy HDD to SD Card (Latest 4 MB Any Key) 011 Erase HDD Debug Data D023/D025 8-286 SM Appendix...
  • Page 883 0: OFF, 1: ON 003 Any SC Error [0 to 65535 / 0 / 1 /step] Turns on/off the debug save for jam errors. 004 Jam [0 or 1 / 0 / 1/ step] 0: OFF, 1: ON SM Appendix 8-287 D023/D025...
  • Page 884 005 Key 5 files for functions that use common memory on the controller board. 006 Key 6 [–9999999 to 9999999 / 0 / – ] 007 Key 7 008 Key 8 009 Key 9 010 Key 10 D023/D025 8-288 SM Appendix...
  • Page 885 • Bit 0: LOGIN • Bit 1: PLAIN • Bit 2: CRAM MD5 • Bit 3: DIGEST MD5 • Bit 4 to 7: Not used This SP is activated only when SMTP authorization is enabled by UP mode. SM Appendix 8-289 D023/D025...
  • Page 886 SD Card Slot 3 to the original SD card in SD card slot 002 Undo Exec 1 or 2 (slot 1 has the priority to be copied). Use this menu when you have mistakenly copied some programs by using "Move Exec" (SP5873-1). D023/D025 8-290 SM Appendix...
  • Page 887 Enables the Data Overwrite Security unit. 001 Option Setup Press "EXECUTE" on the operation panel. Then turn the machine off and on. 002 HDD Encryption Installs the HDD Encryption unit. 5881 [Fixed Phrase Block Erasing] 001 - Deletes the fixed phrase. SM Appendix 8-291 D023/D025...
  • Page 888 [0 to 2 / 0 / 1] 0: Thumbnail, 1: Icon, 2: Details Sets the number of documents to be 051 DocSvr Trans displayed in the document box list. [5 to 20 / 10 / 1] D023/D025 8-292 SM Appendix...
  • Page 889 SD_COUNTER. The file is saved as a text file (*txt) prefixed with the number of the machine. Insert the SD card in SD card Slot 2 (lower slot). Select SP5887 then touch 001 - *CTL [EXECUTE]. Touch [Execute] in the message when you are prompted. SM Appendix 8-293 D023/D025...
  • Page 890 [3 to 30 / 3 / 1 second /step] Sets the amount of time to elapse while the machine is in standby mode (and the operation panel keys have not been used) before another application can gain control of the display. D023/D025 8-294 SM Appendix...
  • Page 891 SP is set to "2". Even though you can change the initial settings of those network applications, the settings do not work. [0 or 1 / 0 / 1/step] 002 On Board USB 0: Disable, 1: Enable SM Appendix 8-295 D023/D025...
  • Page 892 001 All (Data List) 002 SP (Mode Data List) 003 User Program 004 Logging Data 005 Diagnostic Report 006 Non-Default 007 NIB Summary 008 Capture Log 021 Copier User Program 022 Scanner SP 023 Scanner User Program D023/D025 8-296 SM Appendix...

  • Page 893: Sp6-Xxx (Peripherals)

    “Iutput Check Table” in this section"). [ADF Output Check] Activates the electrical components for functional check. 6008 It is not possible to activate more than one component at the same time ( “Output Check Table” in this section") SM Appendix 8-297 D023/D025...
  • Page 894 Foolscap SEF Priority LT SEF US EXE 8" x 10" LT LEF US EXE LEF DLT SEF 8K 267 x 390 mm LT SEF 16K 195 x 267 mm ASIA LT LEF 16K 267 x 195 mm D023/D025 8-298 SM Appendix...
  • Page 895 Adjusts the punching position in the main scan direction. 001 Domestic (Japan) 2Hole *ENG 002 North America 3Hole *ENG [-2.0 to 2.0 / 0 / 0.4 mm/step]] 003 Europe 4Hole *ENG 004 North Europe 4Hole *ENG 005 North Europe 2Hole *ENG SM Appendix 8-299 D023/D025...
  • Page 896 004 A4Y *ENG 005 B5T *ENG 006 B5Y *ENG [-5.0 to 5.0 / 0 / 0.25 mm/step]] 007 DLT-T *ENG 008 LG-T *ENG 009 LT-T *ENG 010 LT-Y *ENG 011 12" x 18" *ENG 012 Other *ENG D023/D025 8-300 SM Appendix...
  • Page 897 [-1.5 to 1.5 / 0 / 0.5 mm/step] + Value: Increases distance between 002 B4T *ENG jogger fences and the sides of the stack. - Value: Decreases the distance between the jogger fences and the sides of the 003 A4T *ENG stack. SM Appendix 8-301 D023/D025...
  • Page 898 + Value: Moves the staple position to the rear side. - Value: Moves the staple position to the front side. 001 Finisher (B408/B793) *ENG [-3.5 to 3.5 / 0 / 1/step] 002 Finisher (D372) *ENG [-2.0 to 2.0 / 0 / 1/step]] D023/D025 8-302 SM Appendix...
  • Page 899 [-3.0 to 3.0 / 0 / 0.2 mm/step] + Value: Shifts staple position toward the crease. 002 B4T - Value: Shifts staple position away from the crease. 003 A4T 004 B5T 005 DLT-T 006 LG-T 007 LT-T SM Appendix 8-303 D023/D025...
  • Page 900 Displays the signals received from sensors and switches of the booklet finisher. “Iutput Check Table” in this section") 6139 [FIN (KIN) INPUT Check] Finisher (B408) Input Check Displays the signals received from sensors and switches of the booklet finisher. “Iutput Check Table” in this section") D023/D025 8-304 SM Appendix...
  • Page 901 Displays the signals received from sensors and switches of the booklet finisher. “Output Check Table” in this section") 6145 [FIN (EUP) OUPUT Check] Finisher (B804/B805) Output Check Not used in this machine 6147 [FIN (JAK) OUPUT Check] Not used in this machine. SM Appendix 8-305 D023/D025...
  • Page 902 This SP sets the number of sheets sent to the pre-stack tray. 6149 Note: You may need to adjust this setting or switch it off when feeding thick or slick paper. 001 - [0 to 3 / 3 / 1 sheet/step] D023/D025 8-306 SM Appendix...
  • Page 903 (D414) ( "Input Check Table" in this section). [OUTPUT Check] 6155 Displays the signals received from sensors and switches of the 1 bin tray (D414) ( "Output Check Table" in this section) 001 1 bin: Junction Solenoid SM Appendix 8-307 D023/D025...
  • Page 904 Check Table" in this section) [OUTPUT Check] Displays the signals received from sensors and switches of the two-tray paper 6161 feed unit (D351), 2000 sheet LCT (D352) or 1200 sheet LCT (D353) ( "Output Check Table" in this section) D023/D025 8-308 SM Appendix...

  • Page 905: Sp7-Xxx (Data Log)

    007 Latest 6 008 Latest 7 009 Latest 8 010 Latest 9 [Total Paper Jam Counter] 7502 Displays the total number of jams detected. 001 Total Jam * CTL [0 to 9999 / 0 / 1 sheet/step ] SM Appendix 8-309 D023/D025...
  • Page 906 011 Vertical Transport 1: ON *CTL Jam Detection. 012 Vertical Transport 2: ON *CTL 013 Bank Transport 1 *CTL 017 Registration: ON *CTL 018 Fusing Entrance: ON *CTL 019 Fusing Exit: ON *CTL 020 Paper Exit: ON *CTL D023/D025 8-310 SM Appendix...
  • Page 907 065 Duplex Exit Sensor *CTL 066 Duplex Entrance Sensor *CTL 068 1-Bin Exit: ON *CTL 100 Finisher Entrance: KIN *CTL 101 Finisher Shift Tray Exit: KIN *CTL 102 Finisher Staple: KIN *CTL 103 Finisher Exit: KIN *CTL SM Appendix 8-311 D023/D025...
  • Page 908 201 Finisher Shift Motor: EUP *CTL 202 Finisher Staple Moving Motor: EUP *CTL 203 Finisher Staple Motor: EUP *CTL 204 Finisher Folder Motor: EUP *CTL 205 Finisher Exit Motor: EUP *CTL 206 Finisher Punch Motor: EUP *CTL D023/D025 8-312 SM Appendix...
  • Page 909 006 Registration: ON 007 Reading Exit Sensor: ON *CTL 008 Paper Exit: ON 053 Separation: OFF 054 Skew Correction: OFF 055 Reading Entrance Sensor: OFF 056 Registration: OFF 057 Reading Exit Sensor: OFF 058 Paper Exit: OFF SM Appendix 8-313 D023/D025...
  • Page 910 133 A4 SEF *CTL [0 to 9999 / 0 / 1 sheet/step ] 134 A5 SEF 141 B4 SEF 142 B5 SEF 160 DLT SEF 164 LG SEF 166 LT SEF 172 HLT SEF 255 Others D023/D025 8-314 SM Appendix...
  • Page 911 Displays the 10 most recently detected paper jams. 001 Latest 002 Latest 1 003 Latest 2 004 Latest 3 005 Latest 4 *CTL 006 Latest 5 007 Latest 6 008 Latest 7 009 Latest 8 010 Latest 9 SM Appendix 8-315 D023/D025...
  • Page 912 005 Latest-4 *CTL 006 Latest-5 007 Latest-6 008 Latest-7 009 Latest-8 010 Latest-9 7801 [ROM No] 002 Engine 005 ADF 007 Finisher Displays the ROM no. for each device. 009 Bank 019 Bank2 026 IH Fusing D023/D025 8-316 SM Appendix...
  • Page 913 The total number of sheets printed with the last unit replaced can be checked with SP7-906-1 to 10. NOTE: The LCT is counted as the 3rd feed station. 002 Page: PCU: Bk 003 Page: PCU: M 004 Page: PCU: C 005 Page: PCU: Y 006 Page: Development Unit: Bk SM Appendix 8-317 D023/D025...
  • Page 914 SP7-906-11 to 20. 031 Rotation: PCU: Bk 032 Rotation: PCU: M [0 to 999999999 / - / 1 *ENG mm/step ] 033 Rotation: PCU: C 034 Rotation: PCU: Y D023/D025 8-318 SM Appendix...
  • Page 915 If the print count lifetime is reached first, the machine also enters the end condition, even though the R% counter is still less than 100%. 061 Rotation (%): PCU: Bk *ENG [0 to 255 / - / 1 %/step] 062 Rotation (%): PCU: M 063 Rotation (%): PCU: C SM Appendix 8-319 D023/D025...
  • Page 916 If the revolution count lifetime is reached first, the machine also enters the end condition, even though the Page% counter is still less than 100%. 091 Page (%): PCU: Bk *ENG [0 to 255 / - / 1 %/step] D023/D025 8-320 SM Appendix...
  • Page 917 Press the Enter key after the machine asks “Execute?”, which will store the PM counter value in SP7-906 (PM Counter - Previous) and reset the value of the current PM counter (SP7-803) to “0”. 002 PCU: K SM Appendix 8-321 D023/D025...
  • Page 918 011 Development Unit: All 012 Developer: Bk 013 Developer: M 014 Developer: C 015 Developer: Y 016 Developer: All 017 Image Transfer Belt 018 Cleaning Unit 019 Fusing Unit 020 Paper Transfer Unit 021 Toner Collection Bottle 0100 All D023/D025 8-322 SM Appendix...
  • Page 919 SP4-020-1 (ADF Scan Glass Dust Check) is switched on. 001 Dust Detection Counter *CTL [0 to 9999 / - / 1 /step] 002 Dust Detection Clear Counter *CTL [0 to 9999 / - / 1 /step] SM Appendix 8-323 D023/D025...
  • Page 920 009 Developer: Bk *CTL 010 Developer: M *CTL 011 Developer: C *CTL 012 Developer: Y *CTL 013 Image Transfer *CTL 014 Cleaning Unit *CTL 015 Fusing Unit *CTL 016 Paper Transfer Unit *CTL 017 Toner Collection Bottle *CTL D023/D025 8-324 SM Appendix...
  • Page 921 [Assert Info] 7901 Records the location where a problem is detected in the program. The data stored in this SP is used for problem analysis. DFU 001 File Name *CTL - 002 Number of Lines 003 Location SM Appendix 8-325 D023/D025...
  • Page 922 013 Page: Image Transfer 014 Page: Cleaning Unit 015 Page: Fusing Unit 016 Page: Paper Transfer Unit 017 Page: Toner Collection Bottle Displays the number of revolutions for motors or clutches in the previous maintenance units. D023/D025 8-326 SM Appendix...
  • Page 923 043 Rotation: Image Transfer Belt 044 Rotation: Cleaning Unit 045 Rotation: Fusing Unit 046 Rotation: Paper Transfer Unit Measurement: Toner Collection bottle Displays the number of sheets printed with the previous maintenance unit or toner cartridge. SM Appendix 8-327 D023/D025...
  • Page 924 071 Rotation (%): Developer: C 072 Rotation (%): Developer: Y 073 Rotation (%): Image Transfer 074 Rotation (%): Cleaning Unit 075 Rotation (%): Fusing Unit 076 Rotation (%): Paper Transfer Unit Measurement (%): Toner Collection bottle D023/D025 8-328 SM Appendix...
  • Page 925 100 Page (%): Developer: M 101 Page (%): Developer: C 102 Page (%): Developer: Y 103 Page (%): Image Transfer 104 Page (%): Cleaning Unit 105 Page (%): Fusing Unit 106 Page (%): Paper Transfer Unit SM Appendix 8-329 D023/D025...
  • Page 926 010 Date *ENG 011 Serial No. 012 Toner Remaining 013 EDP Code 014 End History 015 Refill Information 016 Attachment: Total Counter 017 Attachment: Color Counter 018 End: Total Counter 019 End: Color Counter 020 Attachment Date D023/D025 8-330 SM Appendix...
  • Page 927 008 New Product Information 009 Recycle Counter *ENG 010 Date 011 Serial No. 012 Toner Remaining 013 EDP Code 014 End History 015 Refill Information 016 Attachment: Total Counter 017 Attachment: Color Counter 018 End: Total Counter SM Appendix 8-331 D023/D025...
  • Page 928 004 Area ID 005 Product ID 006 Color ID 007 Maintenance ID *ENG 008 New Product Information 009 Recycle Counter 010 Date 011 Serial No. 012 Toner Remaining 013 EDP Code 014 End History 015 Refill Information D023/D025 8-332 SM Appendix...
  • Page 929 001 Machine Serial ID 002 Cartridge Ver 003 Brand ID 004 Area ID 005 Product ID 006 Color ID *ENG 007 Maintenance ID 008 New Product Information 009 Recycle Counter 010 Date 011 Serial No. 012 Toner Remaining SM Appendix 8-333 D023/D025...
  • Page 930 004 Refill Information 011 Serial No. 012 Attachment Date Displays the toner bottle information log *ENG Attachment: Total 2 for Bk. Counter 014 Refill Information Displays the toner bottle information log 021 Serial No. *ENG 3 for Bk. D023/D025 8-334 SM Appendix...
  • Page 931 Attachment: Total 5 for Bk. Counter 044 Refill Information 7936 [Toner Bottle Log 1/2/3/4/5: M] 001 Serial No. 002 Attachment Date Displays the toner bottle information log *ENG Attachment: Total 1 for M. Counter 004 Refill Information SM Appendix 8-335 D023/D025...
  • Page 932 Displays the toner bottle information log *ENG Attachment: Total 4 for M. Counter 034 Refill Information 041 Serial No. 042 Attachment Date Displays the toner bottle information log *ENG Attachment: Total 5 for M. Counter 044 Refill Information D023/D025 8-336 SM Appendix...
  • Page 933 Displays the toner bottle information log *ENG Attachment: Total 3 for C. Counter 024 Refill Information 031 Serial No. 032 Attachment Date Displays the toner bottle information log *ENG Attachment: Total 4 for C. Counter 034 Refill Information SM Appendix 8-337 D023/D025...
  • Page 934 Displays the toner bottle information log *ENG Attachment: Total 2 for Y. Counter 014 Refill Information 021 Serial No. 022 Attachment Date Displays the toner bottle information log *ENG Attachment: Total 3 for Y. Counter 024 Refill Information D023/D025 8-338 SM Appendix...
  • Page 935 Displays the replacement date of each PM unit. 001 Image Transfer Belt 002 Cleaning Unit 003 Paper Transfer Unit 004 Fusing Unit *ENG 005 Toner Collection Bottle 006 K PCU 007 M PCU 008 C PCU 009 Y PCU SM Appendix 8-339 D023/D025...
  • Page 936 [0 to 255 / 255 / 1 day/step] 009 Page: Developer: Bk 010 Page: Developer: M 011 Page: Developer: C 012 Page: Developer: Y 013 Page: Image Transfer Belt 014 Page: Cleaning Unit 015 Page: Fusing Unit 016 Page: Paper Transfer Unit D023/D025 8-340 SM Appendix...
  • Page 937 [0 to 255 / 255 / 1 day/step] 040 Rotation: Developer: M 041 Rotation: Developer: C 042 Rotation: Developer: Y 043 Rotation: Image Transfer Belt 044 Rotation: Cleaning Unit 045 Rotation: Fusing Unit 046 Rotation: Paper Transfer Unit Measurement: Toner Collection bottle SM Appendix 8-341 D023/D025...
  • Page 938 PM unit. *CTL [1 to 30 / 15 / 1 day/step] 024 Day Threshold: PCU: Y These threshold days are used for NRS Day Threshold: alarms. Development Unit: Bk Day Threshold: Development Unit: M D023/D025 8-342 SM Appendix...
  • Page 939 Day Threshold: Fusing Unit Day Threshold: Paper Transfer Unit] Day Threshold: Toner Collection Botte 038 Rotation: PCU: Bk 039 Rotation: PCU: M [0 to 999999999 / 0 / 1 mm/step] 040 Rotation: PCU: C 041 Rotation: PCU: Y SM Appendix 8-343 D023/D025...
  • Page 940 [0 to 999999 / 0 / 1 sheet/step] 052 Page: PCU: C 053 Page: PCU: Y Page: Development Unit: Bk Page: Development Unit: M [0 to 999999 / 0 / 1 sheet/step] Page: Development Unit: C Page: Development Unit: Y D023/D025 8-344 SM Appendix...
  • Page 941 005 5<T<15: 0<=H<30 006 5<T<15: 30<=H<55 007 5<T<15: 55<=H<80 *CTL [0 to 99999999 / - / 1 mm/step] 008 5<T<15: 80<=H<=100 009 15<=T<25: 0<=H<30 010 15<=T<25: 30<=H<55 011 15<=T<25: 55<=H<80 15<=T<25: 80<=H<=100 013 25<=T<30: 0<=H<30 014 25<=T<30: 30<=H<55 SM Appendix 8-345 D023/D025...
  • Page 942 System Service Mode 015 25<=T<30: 55<=H<80 25<=T<30: 80<=H<=100 017 30<=T: 0<=H<30 018 30<=T: 30<=H<55 019 30<=T: 55<=H<80 020 30<=T: 80<=H<=100 [Operation Env. Log Clear] 7954 Clears the operation environment log. D023/D025 8-346 SM Appendix...

  • Page 943: Sp8-Xxx: Data Log

    Most of the SPs in this group are prefixed with a letter that indicates the mode of operation (the mode of operation is referred to as an “application”). Before reading the Group 8 Service Table, make sure that you understand what these prefixes mean. SM Appendix 8-347 D023/D025...
  • Page 944 LCDs of printers and faxes that also use these SPs. Read over the list of abbreviations below and refer to it again if you see the name of an SP that you do not understand. D023/D025 8-348 SM Appendix...
  • Page 945 Print) used to store the job on the document server, for example. Dev Counter Development Count, no. of pages developed. Dup, Duplex Duplex, printing on both sides Emul Emulation Full Color Post-print processing, i.e. finishing (punching, stapling, etc.) Full Bleed No Margins SM Appendix 8-349 D023/D025...
  • Page 946 Print Job Manager/Desk Top Editor: A pair of utilities that allows print jobs to be distributed evenly among the printers on the Palm 2 network, and allows files to moved around, combined, and converted to different formats. Personal Computer D023/D025 8-350 SM Appendix...
  • Page 947 Scan-to-E-mail SMC report printed with SP5990. All of the Group 8 counters are recorded in the SMC report. Server TonEnd Toner End TonSave Toner Save TXJob Send, Transmission Yellow, Magenta, Cyan YMCK Yellow, Magenta, Cyan, Black SM Appendix 8-351 D023/D025...
  • Page 948 The F: counter does not distinguish between fax sending or receiving. When a copy job on the document server is printed, SP8022 also increments, and when a print job stored on the document server is printed, SP8024 also increments. D023/D025 8-352 SM Appendix...
  • Page 949 When a network application sends data to the document server, the O: counter increments. When an image from Palm 2 is stored on the document server, the O: counter increments. When a fax is sent to the document server, the F: counter increments. SM Appendix 8-353 D023/D025...
  • Page 950 When a copy job stored on the document server is printed with a network application (Web Image Monitor, for example), the C: counter increments. When a fax on the document server is printed, the F: counter increments. D023/D025 8-354 SM Appendix...
  • Page 951 When a stored copy job is sent from the document server, the C: counter increments. When images stored on the document server by a network application or Palm2 are sent as an e-mail, the O: counter increments. SM Appendix 8-355 D023/D025...
  • Page 952 Note: Finishing features for fax jobs are not available at this time. P:FIN Jobs *CTL [0 to 9999999/ 0 / 1] 8 064 These SPs total finishing methods for print jobs only. The finishing method is specified by the application. D023/D025 8-356 SM Appendix...
  • Page 953 (Z-fold). Number of jobs started in Punch mode. When Punch is set for 8 06x 6 Punch a print job, the P: counter increments. (See SP8 064 6.) 8 06x 7 Other Reserved. Not used. SM Appendix 8-357 D023/D025...
  • Page 954 [0 to 9999999/ 0 / 1] These SPs count and calculate the number of “Other” application jobs 8 077 (Web Image Monitor, Palm 2, etc.) by size based on the number of pages in the job. D023/D025 8-358 SM Appendix...
  • Page 955 The first test print and subsequent test prints to adjust settings are added to the number of pages of the copy job (SP 8072). When printing the first page of a job from within the document server screen, the page is counted. SM Appendix 8-359 D023/D025...
  • Page 956 If the same document is faxed to both a public fax line and an I-Fax at a destination where both are available, then this counter increments, and the I-Fax counter (8 12x) also increments. The fax job is counted when the job is scanned for sending, not when the job is sent. D023/D025 8-360 SM Appendix...
  • Page 957 The counters for color are provided for future use; the color fax feature is not available at this time. The fax job is counted when the job is scanned for sending, not when the job is sent. SM Appendix 8-361 D023/D025...
  • Page 958 Scan-to-PC, or if one job is sent to more than one destination. each send is counted separately. For example, if the same document is sent by Scan-to-Email as well as Scan-to-PC, then it is counted twice (once for Scan-to-Email and once for Scan-to-PC). D023/D025 8-362 SM Appendix...
  • Page 959 If the job is cancelled during sending, it may or may not be counted, depending on what stage of the process had been reached when the job was cancelled. Even if several files are combined for sending, the transmission counts as one job. SM Appendix 8-363 D023/D025...
  • Page 960 Note: At the present time, these counters perform identical counts. This counts fax jobs started from a PC using a PC fax application, and sending the data out to the destination from the PC through the copier. D023/D025 8-364 SM Appendix...
  • Page 961 Store File button in the Copy mode window, the C: count is 6 and the L: count is 6. If both sides of 3 A4 sheets are copied but not stored, the C: count is 6. If you enter document server mode then scan 6 pages, the L: count is 6. SM Appendix 8-365 D023/D025...
  • Page 962 These SPs count the total number of large pages input with the scanner for scan jobs only. Large size paper (A3/DLT) scanned for fax 8 205 transmission are not counted. Note: These counters are displayed in the SMC Report, and in the User Tools display. D023/D025 8-366 SM Appendix...
  • Page 963 If both sides of 3 A4 sheets are copied and stored to the document server, the C: count is 6 and the L: count is 6. If you enter document server mode then scan 6 pages, the L: count is 6. SM Appendix 8-367 D023/D025...
  • Page 964 When 1 sheet is fed for duplex scanning the Front count is 1 and the Back count is 1. If a jam occurs during the job, recovery processing is not counted to avoid double counting. Also, the pages are not counted if the jam occurs before the first sheet is output. D023/D025 8-368 SM Appendix...
  • Page 965 If the user selects “Mixed Sizes” for copying in the platen mode, the Mixed Size count is enabled. In the SADF mode if the user copies 1 page in platen mode and then copies 2 pages with SADF, the Platen count is 1 and the SADF count is 3. SM Appendix 8-369 D023/D025...
  • Page 966 These SPs count the number of pages scanned by original type for Fax jobs. S:Scan PGS/Org *CTL [0 to 9999999/ 0 / 1] 8 245 These SPs count the number of pages scanned by original type for Scan jobs. D023/D025 8-370 SM Appendix...
  • Page 967 8 24x 3: Photo 8 24x 4: GenCopy, Pale 8 24x 5: Map 8 24x 6: Normal/Detail 8 24x 7: Fine/Super Fine 8 24x 8: Binary 8 24x 9: Grayscale 8 24x 10: Color 8 24x 11: Other SM Appendix 8-371 D023/D025...
  • Page 968 The L: counter counts the number of pages stored from within the document server mode screen at the operation panel, and with the Store File button from within the Copy mode screen. D023/D025 8-372 SM Appendix...
  • Page 969 The L: counter counts the number of pages 8 295 S:Scan PGS/Stamp *CTL stored from within the document server mode screen at the operation panel, and with the 8 296 L:Scan PGS/Stamp *CTL Store File button from within the Copy mode screen SM Appendix 8-373 D023/D025...
  • Page 970 8 306 with the Store File button from within the Copy mode screen. Use these totals to compare original page size (scanning) and output page size [SP 8-446]. D023/D025 8-374 SM Appendix...
  • Page 971 8 30x 4 B4 8 30x 5 B5 8 30x 6 DLT 8 30x 7 LG 8 30x 8 LT 8 30x 9 HLT 8 30x 10 Full Bleed 8 30x 254 Other (Standard) 8 30x 255 Other (Custom) SM Appendix 8-375 D023/D025...
  • Page 972 200dpi to 399dpi 8 31x 5 < 199dpi Copy resolution settings are fixed so they are not counted. The Fax application does not allow finely-adjusted resolution settings so no count is done for the Fax application. D023/D025 8-376 SM Appendix...
  • Page 973 These SPs count pages printed on paper sizes A3/DLT and larger. 8 391 Note: In addition to being displayed in the SMC Report, these counters are also displayed in the User Tools display on the copy machine. SM Appendix 8-377 D023/D025...
  • Page 974 This SP counts the amount of paper (front/back counted as 1 page) used for duplex 8 411 Prints/Duplex *CTL printing. Last pages printed only on one side are not counted. [0 to 9999999/ 0 / 1] D023/D025 8-378 SM Appendix...
  • Page 975 O:PrtPGS/Dup Comb *CTL [0 to 9999999/ 0 / 1] 8 427 These SPs count by binding and combine, and n-Up settings the number of pages processed for printing by Other applications SM Appendix 8-379 D023/D025...
  • Page 976 ISO standards for the reduction of paper consumption. Pages that are only partially printed with the n-Up functions are counted as 1 page. Here is a summary of how the counters work for Booklet and Magazine modes: D023/D025 8-380 SM Appendix...
  • Page 977 System Service Mode Booklet Magazine Original Pages Count Original Pages Count SM Appendix 8-381 D023/D025...
  • Page 978 The number of pages printed in series (one side) or 8 43x 2 Series/Book printed as a book with booklet right/left pagination. The number of pages printed where stamps were 8 43x 3 User Stamp applied, including page numbering and date stamping. D023/D025 8-382 SM Appendix...
  • Page 979 L:PrtPGS/Ppr Size *CTL [0 to 9999999/ 0 / 1] 8 446 These SPs count by print paper size the number of pages printed from within the document server mode window at the operation panel. SM Appendix 8-383 D023/D025...
  • Page 980 8 44x 7 LG 8 44x 8 LT 8 44x 9 HLT 8 44x 10 Full Bleed 8 44x 254 Other (Standard) 8 44x 255 Other (Custom) These counters do not distinguish between LEF and SEF. D023/D025 8-384 SM Appendix...
  • Page 981 8 451 6 Tray 5 LCT (Option) 8 451 7 Tray 6 Currently not used. 8 451 8 Tray 7 Currently not used. 8 451 9 Tray 8 Currently not used. 8 451 10 Tray 9 Currently not used. SM Appendix 8-385 D023/D025...
  • Page 982 These SPs count by paper type the number pages printed by the fax application. P:PrtPGS/Ppr Type *CTL [0 to 9999999/ 0 / 1] 8 464 These SPs count by paper type the number pages printed by the printer application. D023/D025 8-386 SM Appendix...
  • Page 983 8 46x 1 Normal 8 46x 2 Recycled 8 46x 3 Special 8 46x 4 Thick 8 46x 5 Normal (Back) 8 46x 6 Thick (Back) 8 46x 7 OHP 8 46x 8 Other SM Appendix 8-387 D023/D025...
  • Page 984 These SPs count the number of pages printed with the Toner Save feature switched on. Note: These SPs return the same results as this SP is limited to the Print application. [0 to 9999999/ 0 / 1] D023/D025 8-388 SM Appendix...
  • Page 985 8 504 P:PrtPGS/Col Mode *CTL the print application. 8 057 O:PrtPGS/Col Mode *CTL 8 50x 1 B/W 8 50x 2 Mono Color 8 50x 3 Full Color 8 50x 4 Single Color 8 50x 5 Two Color SM Appendix 8-389 D023/D025...
  • Page 986 8 514 13 BM-Links Japan Only 8 514 14 Other SP8 511 and SP8 514 return the same results as they are both limited to the Print application. Print jobs output to the document server are not counted. D023/D025 8-390 SM Appendix...
  • Page 987 Scanner application. L:PrtPGS/FIN *CTL [0 to 9999999 / 0 / 1] 8 526 These SPs count by finishing mode the total number of pages printed from within the document server mode window at the operation panel. SM Appendix 8-391 D023/D025...
  • Page 988 The counts for staple finishing are based on output to the staple tray, so jam recoveries are counted. This SP counts the amount of staples used by the 8 531 Staples *CTL machine. [0 to 9999999 / 0 / 1] D023/D025 8-392 SM Appendix...
  • Page 989 8 581 11 Total: B/W 8 581 12 Full Color: A3 8 581 13 Full Color: B4 JIS or Smaller 8 581 14 Full Color Print 8 581 15 Mono Color Print 8 581 16 Full Color GPC SM Appendix 8-393 D023/D025...
  • Page 990 These SPs count the total output of the print application broken down by color output. 8 584 1 B/W 8 584 2 Mono Color 8 584 3 Full Color 8 584 4 Single Color 8 584 5 Two Color D023/D025 8-394 SM Appendix...
  • Page 991 These SPs count the total coverage for each color and the total printout pages for each printing mode. 8 601 1 B/W 8 601 2 Color 8 601 11 B/W Printing Pages 8 601 12 Color Printing Pages SM Appendix 8-395 D023/D025...
  • Page 992 If a document is sent to more than one destination with a Group transmission, the count is done for each destination. Polling transmissions are counted but polling RX are not. Relay, memory, and confidential mailbox transmissions and are counted for each destination. D023/D025 8-396 SM Appendix...
  • Page 993 [0 to 9999999/ 0 / 1] 8 655 These SPs count by color mode the total number of pages attached to an e-mail for the Scan application only. 8 65x 1 B/W 8 65x 2 Color SM Appendix 8-397 D023/D025...
  • Page 994 Scan Router server. If the job is canceled before storage on the Scan Router server finishes, the counts are not done. The count is executed even if regardless of confirmation of the arrival at the Scan Router server. D023/D025 8-398 SM Appendix...
  • Page 995 When sending the same message to more than one place using broadcasting, the pages are only counted once. (For example, a 10-page fax is sent to location A and location B. The counter goes up by 10, not 20.) SM Appendix 8-399 D023/D025...
  • Page 996 For example, if a 3-page original is sent to 4 destinations via ISDN G4, the count for ISDN (G3, G4) is 12. 8 701 1 PSTN-1 8 701 2 PSTN-2 8 701 3 PSTN-3 8 701 4 ISDN (G3,G4) 8 701 5 Network D023/D025 8-400 SM Appendix...
  • Page 997 These SPs count the number of pages received by the physical port used to receive them. 8 741 1 PSTN-1 8 741 2 PSTN-2 8 741 3 PSTN-3 8 741 4 ISDN (G3,G4) 8 741 5 Network SM Appendix 8-401 D023/D025...
  • Page 998 8 781 4 Toner: C The number of cyan-toner bottles This SP displays the percent of space available on the document server for 8 791 LS Memory Remain *CTL storing documents. [0 to 100 / 0 / 1] D023/D025 8-402 SM Appendix...
  • Page 999 8 851 22 3 to 4%: Y 8 851 42 8 to 10%: Y 8 851 23 3 to 4%: M 8 851 43 8 to 10%: M 8 851 24 3 to 4%: C 8 851 44 8 to 10%: C SM Appendix 8-403 D023/D025...
  • Page 1000 8 881 These SPs display the number of scanned sheets on which the coverage of each color is 31% or higher. 8 881 1 BK 8 881 2 Y 8 881 3 M 8 881 4 C D023/D025 8-404 SM Appendix...
  • Page 1001 [0 to 9999999/ 0 / 1] 8 911 These SPs display the amount of the remaining 2nd previous toner for each color. 8 911 1 BK 8 911 2 Y 8 911 3 M 8 911 4 C SM Appendix 8-405 D023/D025...
  • Page 1002 8 941 2 Standby Time saves data to HDD. Does not include time spent in Energy Save, Low Power, or Off modes. Includes time while the machine is performing 8 941 3 Energy Save Time background printing. D023/D025 8-406 SM Appendix...
  • Page 1003 8 951 3 Fax Destination Fax destination registrations. Group destination [0 to 9999999/ 0 / 1] 8 951 4 Group registrations. Transfer Fax relay destination 8 951 5 Request registrations for relay TX. 8 951 6 F-Code F-Code box registrations. SM Appendix 8-407 D023/D025...
  • Page 1004 8 999 3 Copy: BW 8 999 4 Copy: Single Color 8 999 5 Copy: Two Color 8 999 6 Printer Full Color 8 999 7 Printer BW 8 999 8 Printer Single Color 8 999 9 Printer Two Color D023/D025 8-408 SM Appendix...
  • Page 1005 8 999 17 Coverage: BW Print Page (%) 8 999 101 Transmission Total: Color 8 999 102 Transmission Total: BW 8 999 103 FAX Transmission 8 999 104 Scanner Transmission: Color 8 999 105 Scanner Transmission: BW SM Appendix 8-409 D023/D025...

  • Page 1006: Sp9-Xxx: Others

    [0 to 3 / 2 / 1 /step] 0: No effect Coefficient: Low *ENG 1: Normal 2: High 3: Highest Adjusts the coefficient value of the temperature correction for ferrite roller rotation when the the fusing unit is in the low temperature. D023/D025 8-410 SM Appendix...
  • Page 1007 Specifies the threshold temperature of the pressure roller between L (low) and M (middle). This SP is referred when the paper of 275 mm width or more is used in the middle thick paper and 205/154 mm/sec line speed mode. SM Appendix 8-411 D023/D025...
  • Page 1008 [0 to 120 / 30 / 1 sec/step] 002 Specifies the job interval time in middle thick paper mode. The machine does not enter the temperature correction mode for preventing the overheating for the time specified with this SP. D023/D025 8-412 SM Appendix...
  • Page 1009 007 Specified the offset temperature for the middle thick paper in the middle temperature. The machine decreases this temperature when a job continues for 600 seconds (adjustable with SP9-965-003) and the environment temperature is more than 17°C and 30°C or less. SM Appendix 8-413 D023/D025...

  • Page 1010: Input Check Table

    Paper 5803 8 2nd Tray Paper End Detection No paper remaining 5803 9 1st Tray Upper Limit Sensor Not upper limit Upper limit 5803 10 2nd Tray Upper Limit Sensor Not upper limit Upper limit D023/D025 8-414 SM Appendix...
  • Page 1011 5803 20 1st Vertical Transport Sensor Paper detected detected Paper not 5803 21 2 nd Vertical Transport Sensor Paper detected detected Paper not 5803 22 Duplex Exit Sensor Paper detected detected Paper not 5803 23 Registration Sensor Paper detected detected SM Appendix 8-415 D023/D025...
  • Page 1012 Fron door 5803 38 Interlock Release Detection 1 Front door open closed Fron door 5803 39 Interlock Release Detection 2 Front door open closed 5803 40 Right Door Closed Open 5803 41 Duplex Cover Closed Open D023/D025 8-416 SM Appendix...
  • Page 1013 Contact Position 5803 62 Toner Relay Motor: Lock Normal Lock 5803 63 ITB Drive Motor: Lock Normal Lock K Drum/Development Drive Motor: 5803 64 Normal Lock Lock M Drum/Development Drive Motor: 5803 65 Normal Lock Lock SM Appendix 8-417 D023/D025...
  • Page 1014 Actuator 5803 91 Fusing Rotation Sensor detected detected 5803 92 Fusing Pressue Release Sensor Not used in this machine Closed Open 5803 94 GAVD Open/Close Detection (LD5V ON) (LD5V OFF) 5803 100 Keycard: Set Not set D023/D025 8-418 SM Appendix...
  • Page 1015 5803 101 Mechanical Counter Bk: Set Not set 5803 102 Mechanical Counter FC: Set Not set 5803 103 Key Counter: Set Not set 5803 110 IOB Version 5803 200 Scanner HP Sensor Not HP 5803 201 Platen Cover Sensor Open closed SM Appendix 8-419 D023/D025...

  • Page 1016: Adf (B)

    Paper not 6007 9 Original Detection Paper detected detected Paper not 6007 10 Separation Sensor Paper detected detected Paper not 6007 11 Skew Correction Paper detected detected Paper not 6007 13 Registration Sensor Paper detected detected D023/D025 8-420 SM Appendix...
  • Page 1017 System Service Mode Reading 6007 Description Paper not 6007 14 Exit Sensor Paper detected detected 6007 15 Feed Cover Sensor ADF cover close ADF cover open 6007 16 Lift Up Sensor ADF cover close ADF cover open SM Appendix 8-421 D023/D025...
  • Page 1018 Home position (Clamp Roller HP Sensor) position Folder Tray Full Sensor 1 6138 10 Full Not full (Bottom Tray HP 1 Sensor) Folder Tray Full Sensor 2 6138 11 Not full Full (Bottom Tray HP 2 Sensor) D023/D025 8-422 SM Appendix...
  • Page 1019 6138 23 Exit Guide Plate HP Sensor Not home position Home position Proof Full Sensor 6138 24 Not full Full (Proof Tray Full Sensor) 6138 25 Upper Cover Sensor Open Close Door SW 6138 26 Close Open (Front Door Switch) SM Appendix 8-423 D023/D025...
  • Page 1020 Punch Pulse Count Sensor 6138 36 Encoder (Punch Encoder Sensor) Punch Chad Full Sensor 6138 37 Not full Full (Punch Hopper Full Sensor) Punch Registration Detection Paper not 6138 38 Sensor Paper detected detected (Paper Position Sensor) D023/D025 8-424 SM Appendix...
  • Page 1021 (Staple Rotation HP Sensor) Staple not 6139 9 Staple Sensor Staple detected detected Staple not 6139 10 Staple READY Detection Staple detected detected Exit Guide Plate HP 6139 11 Not home position Home position (Exit Guide Plate HP Sensor) SM Appendix 8-425 D023/D025...
  • Page 1022 Output tray not Output tray 6139 13 (Stack Height Sensor) detected detected Tray Lower Sensor 6139 14 Lower limit Not lower limit (Lower Tray Lower Limit Sensor) Proof Full Sensor 6139 15 Not full Full (Paper Limit Sensor) D023/D025 8-426 SM Appendix...
  • Page 1023 6145 9 Upper Cover Sensor Not HP 6145 10 Staple Rotation Sensor Not HP 6145 11 Staple Near End Not HP 6145 12 Self Priming Not HP 6145 13 Shift Tray Limit Sensor Not full Full SM Appendix 8-427 D023/D025...

  • Page 1024: Internal Shift Tray (D)

    6150 4 Bridge: Exit Cover Detection Closed Open 6150 5 Bridge: Feed Cover Detection Closed Open Internal Shift Tray (D388) Reading 6152 Description 6152 1 Shift:Set Sensor Not Set Tray position: 6152 2 Shift: Position Sensor Tray position: front rear D023/D025 8-428 SM Appendix...
  • Page 1025 System Service Mode 1 Bin Tray (D414) Reading 6154 Description 6154 1 1 bin: Set Sensor Not Set Paper not 6154 2 1 bin: Paper Sensor Paper detected detected SM Appendix 8-429 D023/D025...

  • Page 1026: Two-Tray Paper Feed Unit (D351) / 1200 Lcit (D)

    Paper not 6160 6 Bank: Tray5: Relay Sensor Paper detected detected 6160 7 Bank: Feed Cover Detection Closed Open 6160 11 Bank: Palau: Paper Supply Switch Closed Open 6160 12 Bank: Palau: Slide Switch Closed Open D023/D025 8-430 SM Appendix...

  • Page 1027: Table 1: Paper Height Sensor

    System Service Mode Table 1: Paper Height Sensor 0: Deactivated, 1: Activated (actuator inside sensor) Remaining paper Paper height sensor 1 Paper height sensor 2 Full Nearly full Near end Almost empty SM Appendix 8-431 D023/D025...

  • Page 1028: Table 2: Paper Size Switch (Tray)

    *3: The machine detects either 11" x 81/2" LEF or A4 LEF, depending on the setting of SP 5-181-002. *4: The machine detects either B5 LEF or 10.5" x 7.25" LEF, depending on the setting of SP 5-181-005. D023/D025 8-432 SM Appendix...

  • Page 1029: Table 3: Paper Size (By-Pass Table)

    LT/LG SEF* A4 SEF LT/LG SEF* A5 LEF DLT SEF A3 SEF LT LEF A4 LEF DLT SEF A3 SEF LT LEF A4 LEF *1: The paper size (LT or LG) can be selected with SP1-007-001. SM Appendix 8-433 D023/D025...

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