Removal Of Fuel Injection Pump - Yanmar 4TNV98 Service Manual

Removal Of Fuel Injection Pump

1. Remove fuel supply line from the fuel injection
pump.
2. Remove fuel injector return line.
3. Remove fuel tank return line.
4. Disconnect the electrical connection to the
magnetic valve (stop solenoid) (Figure7-32, (1)).
Figure 7-32
5. Disconnect the throttle linkage.
6. Remove the high pressure fuel lines.
• First loosen the high pressure fuel line nuts
(Figure7-32, (2)) at the fuel injectors.
CAUTION
When loosening or tightening the lines at the
fuel injectors, you must hold the fuel injector
with a second wrench to prevent the injector
from turning and damaging the fuel return line
fitting.
• Then loosen the high pressure fuel line nuts
(Figure7-32, (3)) on the fuel injection pump.
4TNV98 & 4TNE98 Diesel Engine
• Finish loosening all the high pressure fuel line
nuts and remove the fuel lines as an assembly.
Be careful not to bend any of the fuel lines.
Remove the high-pressure fuel injection lines
as an assembly whenever possible.
Disassembling the high-pressure fuel injection
lines from the retainers or bending any of the
fuel lines will make it difficult to reinstall the
fuel lines.
NOTE: It is necessary to remove the bolt (Figure7-
33, (1)) holding the dipstick tube clamp. Rotate the
dipstick tube to one side to allow you to remove the
high pressure fuel line assembly.
7. Remove the two bolts (Figure7-34, (1)) from the
L-shaped brackets that holds the injection pump
at the bottom / rear.
189
CAUTION
Figure 7-33
Section 4. Fuel System